CN220533301U - Displacement mechanism and arc-shaped steel end plate welding device - Google Patents
Displacement mechanism and arc-shaped steel end plate welding device Download PDFInfo
- Publication number
- CN220533301U CN220533301U CN202321947150.4U CN202321947150U CN220533301U CN 220533301 U CN220533301 U CN 220533301U CN 202321947150 U CN202321947150 U CN 202321947150U CN 220533301 U CN220533301 U CN 220533301U
- Authority
- CN
- China
- Prior art keywords
- disc
- plate
- assembly
- welding
- clamping plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 88
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 86
- 239000010959 steel Substances 0.000 title claims abstract description 86
- 230000007246 mechanism Effects 0.000 title claims abstract description 82
- 238000006073 displacement reaction Methods 0.000 title claims abstract description 40
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000004677 Nylon Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011120 plywood Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008672 reprogramming Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域Technical field
本实用新型涉及弧形钢加工技术领域,尤其涉及一种变位机构及弧形钢端板焊接装置。The utility model relates to the technical field of arc steel processing, and in particular to a displacement mechanism and an arc steel end plate welding device.
背景技术Background technique
变位机设备是专用的焊接辅助设备,能够配合焊接机器人进行焊接作业,变位机设备主要适用于工件焊缝船型作业的焊接变位,以得到理想的加工位置和焊接速度。Positioner equipment is a special welding auxiliary equipment that can cooperate with welding robots for welding operations. Positioner equipment is mainly suitable for welding displacement of workpiece welds and ship-shaped operations to obtain the ideal processing position and welding speed.
我们可以知道,焊接机器人之所以能够完成焊接作业,是通过预编制的程序控制实现的,因此,焊接机器人对弧形钢与其之间的距离要求精度较高,一旦弧形钢焊接端与焊接机器人预设的焊接工位出现偏差,都会导致焊接机器人的焊接作业难以进行。目前所用变位机缺少对弧形钢进行定位的结构,难以与现有的焊接机器人配合实现弧形钢端板焊接作业,焊接效率低。We can know that the reason why the welding robot can complete the welding operation is through pre-programmed control. Therefore, the welding robot requires high accuracy for the distance between the arc steel and the welding robot. Once the welding end of the arc steel and the welding robot Deviations from the preset welding station will make it difficult for the welding robot to perform welding operations. The currently used positioner lacks a structure for positioning arc-shaped steel, making it difficult to cooperate with existing welding robots to achieve arc-shaped steel end plate welding operations, and the welding efficiency is low.
实用新型内容Utility model content
本实用新型的目的之一在于提供一种变位机构,能够对弧形钢端部进行定位,使弧形钢端部与变位机构自身距离保持一致,便于配合焊接机构进行型钢端板焊接作业,提高焊接效率。One of the purposes of this utility model is to provide a displacement mechanism that can position the end of the arc-shaped steel so that the distance between the end of the arc-shaped steel and the displacement mechanism itself is consistent, so as to facilitate the welding operation of the profile steel end plate in conjunction with the welding mechanism. , improve welding efficiency.
为达此目的,本实用新型采用以下技术方案:To achieve this purpose, the utility model adopts the following technical solutions:
变位机构,包括底托、圆盘、旋转驱动组件、夹紧组件和定位组件,所述圆盘转动设置于所述底托上,所述圆盘上设置有开口槽,所述开口槽与所述圆盘的周向面连通;所述旋转驱动组件安装在所述底托上,被配置为驱动所述圆盘绕自身轴线旋转;所述夹紧组件安装在所述圆盘上,被配置为对中夹持弧形钢;所述定位组件安装在所述圆盘上,包括靠近所述开口槽以对所述弧形钢的端部进行定位的第一状态以及远离所述开口槽的第二状态。The displacement mechanism includes a bottom bracket, a disc, a rotary drive component, a clamping component and a positioning component. The disc is rotatably mounted on the bottom bracket. The disc is provided with an opening slot, and the opening slot is connected to the bottom bracket. The circumferential surfaces of the disc are connected; the rotation drive component is installed on the bottom bracket and is configured to drive the disc to rotate around its own axis; the clamping component is installed on the disc and is Configured to centrally clamp the arc-shaped steel; the positioning assembly is installed on the disc and includes a first state close to the open slot to position the end of the arc-shaped steel and a position away from the open slot the second state.
作为优选,所述夹紧组件包括第一夹板、第二夹板和第一驱动件,所述第一夹板和所述第二夹板分别位于所述开口槽的两侧且与所述开口槽平行设置,所述第一驱动件被配置为驱动所述第一夹板和所述第二夹板做相互靠近或远离的运动。Preferably, the clamping assembly includes a first clamping plate, a second clamping plate and a first driving member. The first clamping plate and the second clamping plate are respectively located on both sides of the opening slot and are arranged parallel to the opening slot. , the first driving member is configured to drive the first clamping plate and the second clamping plate to move toward or away from each other.
作为优选,所述夹紧组件还包括主动齿轮、从动齿轮、第一连杆和第二连杆,所述主动齿轮、所述从动齿轮、所述第一连杆和所述第二连杆均与所述圆盘转动连接,所述主动齿轮与所述从动齿轮啮合连接,所述主动齿轮和所述第一连杆分别与所述第一夹板的第一端和第二端转动连接,所述第一夹板与所述主动齿轮偏心连接;所述从动齿轮和所述第二连杆分别与所述第二夹板的第一端和第二端转动连接,所述第二夹板与所述从动齿轮偏心连接,所述第一驱动件铰接于所述圆盘上,其输出端与所述第一连杆转动连接。Preferably, the clamping assembly further includes a driving gear, a driven gear, a first connecting rod and a second connecting rod. The driving gear, the driven gear, the first connecting rod and the second connecting rod The rods are all rotatably connected to the disk, the driving gear is meshed with the driven gear, and the driving gear and the first connecting rod rotate with the first end and the second end of the first clamping plate respectively. connection, the first clamping plate is eccentrically connected to the driving gear; the driven gear and the second connecting rod are rotationally connected to the first end and the second end of the second clamping plate respectively, and the second clamping plate Eccentrically connected to the driven gear, the first driving member is hingedly connected to the disk, and its output end is rotationally connected to the first connecting rod.
作为优选,所述夹紧组件还包括护板,所述第一夹板和所述第二夹板相对的一面均设置有所述护板,所述护板的第一端向远离另一个所述护板的方向折弯,所述护板的第二端向靠近另一个所述护板的方向折弯。Preferably, the clamping assembly further includes a guard plate, the guard plates are provided on opposite sides of the first and second clamping plates, and the first end of the guard plate is directed away from the other guard plate. The second end of the guard plate is bent in a direction close to the other guard plate.
作为优选,所述定位组件设置于所述圆盘远离所述开口槽开口的一侧,所述定位组件包括动力臂、定位辊、抵接板以及第三驱动件,所述动力臂的第一端与所述圆盘铰接,所述动力臂的第二端与所述定位辊连接,所述定位辊能够绕自身轴线旋转,所述抵接板设置于所述动力臂面向所述开口槽的一侧且与所述开口槽垂直,所述定位辊和所述第三驱动件分别位于所述抵接板的两侧,所述第三驱动件的输出端与所述动力臂连接,被配置为驱动所述动力臂绕所述动力臂的第一端旋转。Preferably, the positioning component is disposed on a side of the disk away from the opening of the slot. The positioning component includes a power arm, a positioning roller, an abutment plate and a third driving member. The first part of the power arm The end of the power arm is hingedly connected to the disc, the second end of the power arm is connected to the positioning roller, the positioning roller can rotate around its own axis, and the abutment plate is disposed on the side of the power arm facing the opening slot. On one side and perpendicular to the opening slot, the positioning roller and the third driving member are located on both sides of the abutment plate, and the output end of the third driving member is connected to the power arm and is configured To drive the power arm to rotate around the first end of the power arm.
作为优选,所述夹紧组件位于所述圆盘内部,该变位机构还包括设置于所述圆盘背向所述定位组件一侧的导向组件,所述导向组件包括与所述开口槽平行的两个导向辊,所述导向辊能够绕自身轴线旋转。Preferably, the clamping component is located inside the disc, and the displacement mechanism further includes a guide component disposed on a side of the disc facing away from the positioning component. The guide component includes a guide component parallel to the opening slot. Two guide rollers that can rotate around their own axes.
本实用新型的另一目的在于提供一种弧形钢端板焊接装置,包括行走底梁、行走小车、焊接机构以及如上述的变位机构,所述行走小车设置有两组,能够在所述行走底梁上移动,所述焊接机构和所述变位机构均设置有两组且分别两两对称的设置于两组所述行走小车上。Another object of the present utility model is to provide an arc-shaped steel end plate welding device, which includes a walking bottom beam, a walking trolley, a welding mechanism and the above-mentioned displacement mechanism. The walking trolley is provided with two groups, which can be Moving on the walking bottom beam, the welding mechanism and the displacement mechanism are provided in two groups, and each pair is symmetrically arranged on the two groups of walking trolleys.
作为优选,还包括搬运机器人,所述搬运机器人设置有两组,分别与两组所述行走小车固接以随所述行走小车行走。Preferably, it also includes a transport robot, and the transport robot is provided with two groups, each of which is fixedly connected to the two groups of walking trolleys so as to walk with the walking trolleys.
作为优选,所述搬运机器人包括机器人主体和抓取组件,所述抓取组件用于抓取端板,所述抓取组件与所述机器人主体柔性连接。Preferably, the handling robot includes a robot body and a grabbing component, the grabbing component is used to grab the end plate, and the grabbing component is flexibly connected to the robot body.
作为优选,所述行走小车包括小车主体、第四驱动件以及行走链轮,所述行走底梁上设置有与所述行走链轮配合的行走链条,所述第四驱动件的输出端与所述行走链轮连接,所述第四驱动件与所述小车主体柔性连接。Preferably, the traveling trolley includes a trolley body, a fourth driving member and a traveling sprocket. The walking bottom beam is provided with a traveling chain that cooperates with the traveling sprocket. The output end of the fourth driving member is connected to the traveling sprocket. The traveling sprocket is connected, and the fourth driving member is flexibly connected to the trolley body.
本实用新型的有益效果:本实用新型中的变位机构能够夹持型钢对型钢进行翻转,从不同角度对型钢进行焊接,而且通过定位组件的设置能够对型钢的端部进行定位,使型钢端部与变位机构自身的距离保持一致,当该定位机构配合焊接机构进行型钢端板焊接时,和定位机构一同移动的焊接机构与型钢端部的距离与预设距离相同,则焊接机构能够按照预设的程度对型钢端板进行焊接,完成焊接作业,提高了焊接效率。Beneficial effects of the utility model: the displacement mechanism in the utility model can clamp the profile steel to flip the profile steel, weld the profile steel from different angles, and can position the end of the profile steel through the setting of the positioning assembly, so that the end of the profile steel can be The distance between the end of the positioning mechanism and the displacement mechanism itself remains consistent. When the positioning mechanism cooperates with the welding mechanism to weld the section steel end plate, the distance between the welding mechanism that moves together with the positioning mechanism and the end of the section steel is the same as the preset distance, then the welding mechanism can follow the The profiled steel end plates are welded to a preset degree to complete the welding operation and improve the welding efficiency.
附图说明Description of drawings
图1是本实用新型实施例中弧形钢端板焊接装置的俯视图;Figure 1 is a top view of the arc-shaped steel end plate welding device in the embodiment of the present utility model;
图2是本实用新型实施例中变位机构的侧视图;Figure 2 is a side view of the displacement mechanism in the embodiment of the present utility model;
图3是本实用新型实施例中变位机构的正视图;Figure 3 is a front view of the displacement mechanism in the embodiment of the present utility model;
图4是本实用新型实施例中变位机构的后视图;Figure 4 is a rear view of the displacement mechanism in the embodiment of the present utility model;
图5是本实用新型实施例中变位机构内部结构示意图;Figure 5 is a schematic diagram of the internal structure of the displacement mechanism in the embodiment of the present utility model;
图6是沿图5中E-E向的剖视图;Figure 6 is a cross-sectional view along the E-E direction in Figure 5;
图7是定位组件其中一个角度的结构示意图;Figure 7 is a schematic structural diagram of the positioning component from one angle;
图8是图7的M向视图;Figure 8 is a view in direction M of Figure 7;
图9是图8的N向视图;Figure 9 is an N-direction view of Figure 8;
图10是安装有焊接机构、搬运机构、变位机构的行走小车的结构示意图;Figure 10 is a schematic structural diagram of a traveling trolley equipped with a welding mechanism, a transportation mechanism, and a displacement mechanism;
图11是图10中M处的放大结构示意图;Figure 11 is an enlarged structural schematic diagram of M in Figure 10;
图12是图10中N处的放大结构示意图;Figure 12 is an enlarged structural schematic diagram of position N in Figure 10;
图13是图10的俯视图;Figure 13 is a top view of Figure 10;
图14是变位机构在弧形钢端板焊接作业时的变位角度图。Figure 14 is a diagram of the displacement angle of the displacement mechanism during the welding operation of the arc-shaped steel end plate.
图中:In the picture:
10、变位机构、11、底托;111、限位板;12、圆盘;121、开口槽;13、夹紧组件;131、第一夹板;132、第二夹板;133、第一驱动件;134、主动齿轮;135、从动齿轮;136、第一连杆;137、第二连杆;138、护板;14、旋转驱动组件;141、托辊;142、第二驱动件;143、旋转链轮;144、旋转链条;15、定位组件;151、动力臂;1511、安装板;1512、连接板;152、抵接板;153、定位辊;154、第三驱动件;16、导向组件;161、导向辊;162、托辊滑块;10. Displacement mechanism, 11. Bottom bracket; 111. Limiting plate; 12. Disc; 121. Open slot; 13. Clamping component; 131. First plywood; 132. Second plywood; 133. First drive 134. Driving gear; 135. Driven gear; 136. First connecting rod; 137. Second connecting rod; 138. Guard plate; 14. Rotary drive assembly; 141. Idler roller; 142. Second driving member; 143. Rotating sprocket; 144. Rotating chain; 15. Positioning component; 151. Power arm; 1511. Mounting plate; 1512. Connecting plate; 152. Contact plate; 153. Positioning roller; 154. Third driving member; 16 , guide assembly; 161, guide roller; 162, roller slider;
20、焊接机构;21、焊接机器人;22、焊接机器人焊机;23、焊接机器人控制柜;24、支撑板;20. Welding mechanism; 21. Welding robot; 22. Welding robot welding machine; 23. Welding robot control cabinet; 24. Support plate;
30、搬运机构;31、支撑架;32、搬运机器人;321、机器人主体;322、抓取组件;323、第一柔性连接组件;3231、安装座;3232、柔性连接板;3233、连接杆;3234、尼龙垫;3235、第一缓冲弹簧;3236、第一螺母;33、搬运机器人控制柜;30. Handling mechanism; 31. Support frame; 32. Handling robot; 321. Robot body; 322. Grabbing component; 323. First flexible connection component; 3231. Mounting base; 3232. Flexible connecting plate; 3233. Connecting rod; 3234. Nylon pad; 3235. First buffer spring; 3236. First nut; 33. Handling robot control cabinet;
40、行走小车;41、小车主体;42、第四驱动件;43、复合滚轮组装体;44、行走链轮;45、第二柔性连接组件;451、过渡板;452、第二螺母;453、螺杆;454、第二缓冲弹簧;40. Traveling trolley; 41. Main body of trolley; 42. Fourth driving part; 43. Composite roller assembly; 44. Traveling sprocket; 45. Second flexible connection component; 451. Transition plate; 452. Second nut; 453 , screw; 454, second buffer spring;
50、行走底梁;51、地轨;52、叉车槽钢;53、行走链条。50. Traveling bottom beam; 51. Ground rail; 52. Forklift channel steel; 53. Traveling chain.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部结构。The utility model will be further described in detail below in conjunction with the accompanying drawings and examples. It can be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for convenience of description, only some but not all structures related to the present utility model are shown in the drawings.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise explicitly stipulated and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or a detachable connection. Integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stipulated and limited, the first feature being "above" or "below" the second feature may include direct contact between the first and second features, or may include the first and second features being in direct contact with each other. Features are not in direct contact but through other features between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "upper", "lower", "left", "right", etc. are based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplified operation. , rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and have no special meaning.
在弧形钢端板焊接作业时,一般在弧形钢两端分别设置一台变位机,以保证在需要时弧形钢整体能够一同旋转,而为了提高焊接效率,弧形钢的两端还分别设置有一组焊接机构,焊接机构按照预设的编程程序将端板焊接在弧形钢两端端面上。该操作能够顺利进行的前提在于,弧形钢的两端能够准确对应焊接机构预设的焊接工位。也就是说,弧形钢的端部与焊接机构之间的距离应该与预设的距离保持一致。When welding arc-shaped steel end plates, a positioner is usually installed at both ends of the arc-shaped steel to ensure that the entire arc-shaped steel can rotate together when needed. In order to improve the welding efficiency, the two ends of the arc-shaped steel are A set of welding mechanisms are also provided respectively. The welding mechanism welds the end plates to the two end faces of the arc-shaped steel according to the preset programming program. The premise that this operation can be carried out smoothly is that the two ends of the arc-shaped steel can accurately correspond to the preset welding stations of the welding mechanism. That is to say, the distance between the end of the arc-shaped steel and the welding mechanism should be consistent with the preset distance.
基于此,本实用新型提出一种弧形钢端板焊接装置,能够对弧形钢的端部相对于焊接机构20的位置进行定位,使在批量焊接弧形钢端板时,焊接机构20与弧形钢的端部距离保持在预设距离,则焊接机构20可以根据预设的程序将端板焊接在弧形钢端面上,无需重新编程。Based on this, the present utility model proposes an arc-shaped steel end plate welding device that can position the end of the arc-shaped steel relative to the welding mechanism 20, so that when welding arc-shaped steel end plates in batches, the welding mechanism 20 and If the distance between the ends of the arc-shaped steel is maintained at a preset distance, the welding mechanism 20 can weld the end plate to the end face of the arc-shaped steel according to the preset program without reprogramming.
图1-图13所示的是本实用新型其中一个实施例中的弧形钢端板焊接装置,该弧形钢端板焊接装置包括行走底梁50、行走小车40、变位机构10以及焊接机构20,其中行走小车40、变位机构10和焊接机构20均设置两组,每组行走小车40上安装有一组变位机构10以及一组焊接机构20,两组行走小车40上的变位机构10以及焊接机构20对称设置,两组行走小车40在行走底梁50上沿行走底梁50的延伸方向做往复运动,带动变位机构10和焊接机构20一同移动,变位机构10上设置有定位组件15,在定位组件15与弧形钢接触时,行走小车40停止移动,此时焊接机构20与弧形钢端部的距离与预设距离相同,焊接机构20根据预设程度将端板焊接在弧形钢端面上,焊接效率高。Figures 1 to 13 show an arc-shaped steel end plate welding device in one embodiment of the present invention. The arc-shaped steel end plate welding device includes a walking bottom beam 50, a walking trolley 40, a displacement mechanism 10 and a welding device. Mechanism 20, in which two groups of traveling trolleys 40, displacement mechanisms 10 and welding mechanisms 20 are provided. Each group of traveling trolleys 40 is equipped with a group of displacement mechanisms 10 and a group of welding mechanisms 20. The displacements on the two groups of traveling trolleys 40 are The mechanism 10 and the welding mechanism 20 are arranged symmetrically. The two groups of traveling trolleys 40 reciprocate on the traveling bottom beam 50 along the extending direction of the traveling bottom beam 50, driving the displacement mechanism 10 and the welding mechanism 20 to move together. The displacement mechanism 10 is provided with There is a positioning component 15. When the positioning component 15 contacts the arc-shaped steel, the traveling trolley 40 stops moving. At this time, the distance between the welding mechanism 20 and the end of the arc-shaped steel is the same as the preset distance. The welding mechanism 20 moves the end according to the preset degree. The plate is welded on the arc-shaped steel end face, and the welding efficiency is high.
参考图2-图9所示,变位机构10包括底托11、圆盘12、夹紧组件13、旋转驱动组件14以及定位组件15,其中圆盘12转动设置于底托11上,圆盘12上设置有供弧形钢穿过的开口槽121,开口槽121与圆盘12的周向面连通,旋转驱动组件14安装在底托11上,被配置为驱动圆盘12在底托11上绕自身轴线旋转,夹紧组件13安装在圆盘12上,用于夹持弧形钢,定位组件15安装在圆盘12上,用于对弧形钢的端部进行定位。需要强调的是,为了避免定位组件15在弧形钢端部加工或上料时产生干涉,定位组件15与圆盘12活动连接,包括靠近开口槽121用于对弧形钢进行定位的第一状态以及远离开口槽121的第二状态。Referring to Figures 2 to 9, the displacement mechanism 10 includes a bottom bracket 11, a disc 12, a clamping component 13, a rotary drive component 14 and a positioning component 15. The disc 12 is rotatably mounted on the bottom bracket 11. 12 is provided with an open slot 121 for arc-shaped steel to pass through. The open slot 121 is connected with the circumferential surface of the disc 12. The rotary drive assembly 14 is installed on the bottom bracket 11 and is configured to drive the disc 12 on the bottom bracket 11. It rotates around its own axis, the clamping component 13 is installed on the disc 12 for clamping the arc-shaped steel, and the positioning component 15 is installed on the disc 12 for positioning the end of the arc-shaped steel. It should be emphasized that in order to avoid interference of the positioning component 15 when processing or loading the end of the arc-shaped steel, the positioning component 15 is movably connected to the disc 12 and includes a first positioning member close to the opening slot 121 for positioning the arc-shaped steel. state and a second state away from the opening slot 121 .
示例性的,整个圆盘12呈空心设置,夹紧组件13位于圆盘12内部,包括第一夹板131和第二夹板132,第一夹板131和第二夹板132分别位于开口槽121的两侧且与开口槽121平行设置,第一夹板131和第二夹板132能够做相互靠近或远离的运动以夹紧或松开弧形钢。Exemplarily, the entire disk 12 is provided in a hollow shape, and the clamping assembly 13 is located inside the disk 12 and includes a first clamping plate 131 and a second clamping plate 132. The first clamping plate 131 and the second clamping plate 132 are respectively located on both sides of the opening slot 121. And arranged parallel to the opening slot 121, the first clamping plate 131 and the second clamping plate 132 can move closer to or away from each other to clamp or loosen the arc-shaped steel.
为了实现对弧形钢的对中夹持,第一夹板131和第二夹板132需要同时运动。本实施例中,第一夹板131和第二夹板132传动连接,第一夹板131和第二夹板132中的一个连接有第一驱动件133,在第一驱动件133作用下,与第一驱动件133连接的第一夹板131或第二夹板132能够做靠近或远离开口槽121的运动,并将移动动力传递给第二夹板132或第一夹板131,使第一夹板131和第二夹板132做同步的相向或相背运动。In order to achieve centering clamping of the arc-shaped steel, the first clamping plate 131 and the second clamping plate 132 need to move simultaneously. In this embodiment, the first clamping plate 131 and the second clamping plate 132 are connected in a transmission manner. One of the first clamping plate 131 and the second clamping plate 132 is connected with a first driving member 133. Under the action of the first driving member 133, it is connected with the first driving member 133. The first clamping plate 131 or the second clamping plate 132 connected by the member 133 can move closer to or away from the opening slot 121, and transfer the moving power to the second clamping plate 132 or the first clamping plate 131, so that the first clamping plate 131 and the second clamping plate 132 Make synchronous opposite or opposite movements.
以第一驱动件133与第一夹板131连接为例,第一驱动件133可以是气缸或油缸。夹紧组件13还包括主动齿轮134、从动齿轮135、第一连杆136和第二连杆137,主动齿轮134、从动齿轮135通过齿轮轴与圆盘12转动连接,第一连杆136和第二连杆137通过连杆轴与圆盘12转动连接,且主动齿轮134与从动齿轮135啮合连接,主动齿轮134和第一连杆136分别与第一夹板131的第一端和第二端转动连接,且第一夹板131与主动齿轮134偏心连接;从动齿轮135和第二连杆137分别与第二夹板132的第一端和第二端转动连接,且第二夹板132与从动齿轮135偏心连接,第一驱动件133转动设置于圆盘12上,其输出端与第一连杆136转动连接。整个夹紧组件13可以看做两组传动连接的四连杆结构,第一夹板131与主动齿轮134的转接点和主动齿轮134的齿轮轴之间的距离等于第一夹板131与第一连杆136的转接点和第一连杆136的连杆轴之间的距离,第二夹板132与从动齿轮135的转接点和从动齿轮135的齿轮轴之间的距离等于第二夹板132与第二连杆137的转接点和第一连杆136的连杆轴之间的距离,则第一夹板131、第二夹板132在移动过程中始终保持平行。本实施例中,为了节省安装空间,减小圆盘12尺寸,主动齿轮134和从动齿轮135均采用扇形齿轮。Taking the connection between the first driving member 133 and the first clamping plate 131 as an example, the first driving member 133 may be a cylinder or an oil cylinder. The clamping assembly 13 also includes a driving gear 134, a driven gear 135, a first connecting rod 136 and a second connecting rod 137. The driving gear 134 and the driven gear 135 are rotationally connected to the disc 12 through a gear shaft. The first connecting rod 136 The second connecting rod 137 is rotationally connected to the disc 12 through the connecting rod shaft, and the driving gear 134 is meshed with the driven gear 135. The driving gear 134 and the first connecting rod 136 are respectively connected with the first end and the second end of the first clamping plate 131. The two ends are rotationally connected, and the first clamping plate 131 is eccentrically connected to the driving gear 134; the driven gear 135 and the second connecting rod 137 are respectively rotationally connected to the first end and the second end of the second clamping plate 132, and the second clamping plate 132 is connected to the driving gear 134. The driven gear 135 is eccentrically connected, the first driving member 133 is rotatably mounted on the disc 12 , and its output end is rotatably connected to the first connecting rod 136 . The entire clamping assembly 13 can be regarded as a four-link structure with two sets of transmission connections. The distance between the transfer point of the first clamping plate 131 and the driving gear 134 and the gear shaft of the driving gear 134 is equal to the distance between the first clamping plate 131 and the first connecting rod. The distance between the transfer point of the rod 136 and the connecting rod axis of the first connecting rod 136, the distance between the transfer point of the second clamping plate 132 and the driven gear 135 and the gear axis of the driven gear 135 is equal to the second clamping plate 132 and the distance between the transfer point of the second link 137 and the link axis of the first link 136, then the first clamping plate 131 and the second clamping plate 132 always remain parallel during the movement. In this embodiment, in order to save installation space and reduce the size of the disk 12, both the driving gear 134 and the driven gear 135 adopt sector gears.
更具体的,为了避免第一夹板131和第二夹板132对弧形钢表面造成损害,第一夹板131和第二夹板132相对的一面均设置有护板138,护板138的第一端穿出圆盘12并向远离另一个护板138的方向折弯,方便弧形钢进入开口槽121内,护板138的第二端向靠近另一个护板138的方向折弯,能够对弧形钢进行限位,避免弧形钢与位于圆盘12内部的主动齿轮134、从动齿轮135接触,影响主动齿轮134和从动齿轮135之间的啮合传动。More specifically, in order to prevent the first and second clamping plates 131 and 132 from causing damage to the curved steel surface, protective plates 138 are provided on opposite sides of the first and second clamping plates 131 and 132 , and the first end of the protective plate 138 passes through The disc 12 is bent away from the other guard plate 138 to facilitate the arc-shaped steel to enter the opening slot 121. The second end of the guard plate 138 is bent in a direction close to the other guard plate 138 to facilitate the arc-shaped steel. The steel is limited to prevent the arc-shaped steel from contacting the driving gear 134 and the driven gear 135 located inside the disk 12, thereby affecting the meshing transmission between the driving gear 134 and the driven gear 135.
为适应圆盘12绕自身轴线的旋转,底托11顶部设置与圆盘12形状契合的圆弧形容置槽,圆盘12置于容置槽内,容置槽所对应的圆心角小于180°,以保证圆盘12至少能够在底托11上做正反180°的旋转。而且底托11的周向两侧还设置有限位板111,圆盘12旋转过程中,护板138与限位板111抵接能够限制圆盘12继续沿同一方向旋转,避免圆盘12过度旋转。旋转驱动组件14设置在容置槽内,包括托辊141以及第二驱动件142,其中托辊141沿容置槽的周向间隔有多个且与底托11转动连接,用于支撑圆盘12,第二驱动件142的输出端与圆盘12连接以驱动圆盘12旋转。示例性的,第二驱动件142为旋转电机,旋转电机的输出端连接有减速机,减速机的输出轴上设置有旋转链轮143,旋转链轮143的行走链轮44轴两端分别设置隔套和压盖用于防止旋转链轮143轴向窜动,旋转链轮143上绕设有旋转链条144,旋转链条144沿圆盘12的外周绕设布置,其两端固定在圆盘12的周向面上。可以理解的是,旋转链条144设置于圆盘12凸出于底托11的周向面上,以避免托辊141干涉旋转链条144移动。In order to adapt to the rotation of the disk 12 around its own axis, the top of the bottom bracket 11 is provided with an arc-shaped holding groove that matches the shape of the disk 12. The disk 12 is placed in the holding groove, and the corresponding central angle of the holding groove is less than 180°. , to ensure that the disc 12 can at least rotate 180° forward and backward on the bottom bracket 11. In addition, limit plates 111 are provided on both sides of the circumference of the bottom bracket 11. During the rotation of the disk 12, the contact between the guard plate 138 and the limit plate 111 can limit the disk 12 from continuing to rotate in the same direction and prevent the disk 12 from over-rotating. . The rotary drive assembly 14 is arranged in the accommodating groove and includes a supporting roller 141 and a second driving member 142. There are multiple supporting rollers 141 spaced along the circumferential direction of the accommodating groove and are rotationally connected with the bottom bracket 11 for supporting the disk. 12. The output end of the second driving member 142 is connected to the disc 12 to drive the disc 12 to rotate. Exemplarily, the second driving member 142 is a rotating motor. The output end of the rotating motor is connected to a reducer. A rotating sprocket 143 is provided on the output shaft of the reducer. The running sprocket 44 of the rotating sprocket 143 is provided at both ends of the shaft. The spacer sleeve and gland are used to prevent the rotating sprocket 143 from moving axially. The rotating sprocket 143 is surrounded by a rotating chain 144. The rotating chain 144 is arranged around the outer circumference of the disc 12, and its two ends are fixed on the disc 12. on the circumferential surface. It can be understood that the rotating chain 144 is disposed on the circumferential surface of the disc 12 protruding from the bottom bracket 11 to prevent the supporting roller 141 from interfering with the movement of the rotating chain 144 .
参考图3所示,定位组件15设置于圆盘12远离开口槽121开口的一侧,包括动力臂151、定位辊153、抵接板152以及第三驱动件154,抵接板152设置于动力臂151面向开口槽121的一侧且与开口槽121垂直,定位辊153和第三驱动件154分别位于抵接板152的两侧,定位辊153能够绕自身轴线旋转,动力臂151的第一端与圆盘12铰接,第二端与定位辊153连接,第三驱动件154的输出端与动力臂151连接,被配置为驱动动力臂151绕动力臂151的第一端旋转,以带动定位辊153以及抵接板152移动。第三驱动件154具体可以是气缸或油缸。Referring to FIG. 3 , the positioning assembly 15 is disposed on the side of the disk 12 away from the opening of the opening slot 121 , and includes a power arm 151 , a positioning roller 153 , an abutment plate 152 and a third driving member 154 . The abutment plate 152 is disposed on the power arm 151 . The arm 151 faces one side of the opening slot 121 and is perpendicular to the opening slot 121. The positioning roller 153 and the third driving member 154 are respectively located on both sides of the abutment plate 152. The positioning roller 153 can rotate around its own axis. The first part of the power arm 151 One end is hinged with the disc 12, the second end is connected with the positioning roller 153, the output end of the third driving member 154 is connected with the power arm 151, and is configured to drive the power arm 151 to rotate around the first end of the power arm 151 to drive positioning The roller 153 and the contact plate 152 move. The third driving member 154 may specifically be a cylinder or an oil cylinder.
具体的,参考图7-图9所示,动力臂151包括安装板1511和连接板1512,安装板1511和连接板1512的数量均为两块,其中两块安装板1511与抵接板152平行,两块安装板1511通过通轴转动设置于圆盘12上,通轴上套设有与安装板1511固接的轴承,安装板1511上设置有与通轴抵接的压片,以对通轴进行轴向及周向固定,连接板1512设置为L形,两块连接板1512分别设置于安装板1511垂直于抵接板152的相对两侧并与抵接板152远离圆盘12的一侧抵接。定位辊153通过定位辊轴与两块连接板1512转动连接,定位辊轴上套设有轴承以及轴承隔套,同时,连接板1512上也固定有与定位辊轴抵接的压片,以对定位辊轴进行轴向及周向固定。第三驱动件154的输出端设置有鱼眼接头,鱼眼接头内插设有两端分别固定在两块安装板1511上的鱼眼接头轴。Specifically, with reference to Figures 7-9, the power arm 151 includes a mounting plate 1511 and a connecting plate 1512. The number of the mounting plate 1511 and the connecting plate 1512 is two, and the two mounting plates 1511 are parallel to the abutting plate 152. , two mounting plates 1511 are rotated on the disc 12 through the through shaft. The through shaft is provided with a bearing fixedly connected to the mounting plate 1511. The mounting plate 1511 is provided with a pressing piece that abuts the through shaft to communicate with the through shaft. The shaft is fixed axially and circumferentially. The connecting plate 1512 is arranged in an L shape. Two connecting plates 1512 are respectively arranged on opposite sides of the mounting plate 1511 perpendicular to the abutting plate 152 and away from the disc 12 of the abutting plate 152. Side contact. The positioning roller 153 is rotatably connected to the two connecting plates 1512 through the positioning roller shaft. The positioning roller shaft is provided with bearings and bearing spacers. At the same time, the connecting plate 1512 is also fixed with a pressing piece that is in contact with the positioning roller shaft. The positioning roller is fixed axially and circumferentially. The output end of the third driving member 154 is provided with a fisheye joint, and a fisheye joint shaft with two ends respectively fixed on two mounting plates 1511 is inserted into the fisheye joint.
变位机构10还包括设置于圆盘12背向定位组件15一侧的导向组件16,用于在弧形钢置于开口槽121内时引导弧形钢行走,弧形钢自圆盘12设置导向组件16的一侧穿入,然后从设置定位组件15的一侧穿出。导向组件16包括与开口槽121平行的两个导向辊161,导向辊161能够绕自身轴线旋转。至于导向辊161与开口槽121之间的距离可以根据弧形钢的弯曲程度进行调整,本实施例中不作具体限制。The displacement mechanism 10 also includes a guide component 16 disposed on the side of the disc 12 facing away from the positioning component 15, for guiding the arc-shaped steel to travel when the arc-shaped steel is placed in the opening slot 121. The arc-shaped steel is disposed from the disc 12 One side of the guide assembly 16 passes through, and then passes out from the side where the positioning assembly 15 is provided. The guide assembly 16 includes two guide rollers 161 parallel to the opening groove 121, and the guide rollers 161 can rotate around their own axes. The distance between the guide roller 161 and the opening groove 121 can be adjusted according to the curvature of the arc-shaped steel, and is not specifically limited in this embodiment.
参考图4所示,导向组件16还包括托辊滑块组,托辊滑块组设置有两组,每组托辊滑块组包括两块托辊滑块162,同一组中的两块托辊滑块162沿开口槽121的方向间隔设置,导向辊161的两端分别插入两块托辊滑块162内实现与圆盘12的转动连接。具体的,导向辊161与托辊滑块162之间还设置有轴承。Referring to FIG. 4 , the guide assembly 16 also includes a roller slide block group. The roller slide block group is provided with two groups. Each roller slide block group includes two roller slide blocks 162 . The two roller slide block groups in the same group include two roller slide block groups. The roller slide blocks 162 are spaced apart along the direction of the opening groove 121 , and the two ends of the guide roller 161 are respectively inserted into the two roller slide blocks 162 to achieve rotational connection with the disc 12 . Specifically, a bearing is provided between the guide roller 161 and the supporting roller slide block 162 .
参考图13所示,焊接机构20包括焊接机器人21、焊接机器人焊机以及焊接机器人控制柜,焊接机器人控制柜固定在焊接机器人焊机一侧,其内设置有用于控制焊接机器人21的控制系统,焊接机器人焊机通过支撑板24固定在行走小车40上,变位机构10与支撑板24分别位于焊接机器人21的相对两侧。Referring to Figure 13, the welding mechanism 20 includes a welding robot 21, a welding robot welding machine and a welding robot control cabinet. The welding robot control cabinet is fixed on one side of the welding robot welding machine and has a control system for controlling the welding robot 21. The welding robot welding machine is fixed on the traveling trolley 40 through the support plate 24. The displacement mechanism 10 and the support plate 24 are respectively located on opposite sides of the welding robot 21.
为了及时上料,本实施例中的弧形钢焊接装置还包括搬运机构30,搬运机构30通过支撑架31与行走小车40连接并随行走小车40一同运动。参考图13所示,搬运机构30包括搬运机器人32以及搬运机器人控制柜,搬运机器人控制柜内设用于控制搬运机器人32的控制系统。In order to load materials in time, the curved steel welding device in this embodiment also includes a transportation mechanism 30 . The transportation mechanism 30 is connected to the traveling trolley 40 through the support frame 31 and moves together with the traveling trolley 40 . Referring to FIG. 13 , the transportation mechanism 30 includes a transportation robot 32 and a transportation robot control cabinet. The transportation robot control cabinet is equipped with a control system for controlling the transportation robot 32 .
参考图10、图13所示,搬运机器人32包括机器人主体321以及设置于机器人主体321头部的抓取组件322,在机器人主体321的带动下,抓取组件322能够抓取端板并转移到端板定位板上。本实施例中,抓取组件322包括电磁铁,在其他实施例中抓取组件322还可以是与真空发生装置连接的真空吸盘。Referring to Figures 10 and 13, the handling robot 32 includes a robot body 321 and a grabbing component 322 arranged on the head of the robot body 321. Driven by the robot body 321, the grabbing component 322 can grab the end plate and transfer it to End plate positioning plate. In this embodiment, the grabbing component 322 includes an electromagnet. In other embodiments, the grabbing component 322 may also be a vacuum suction cup connected to a vacuum generating device.
为了减少抓取组件322在抓取端板过程中与端板产生碰撞损坏端板或抓取组件322,抓取组件322与机器人主体321之间通过第一柔性连接组件323柔性连接,在第一柔性连接组件323作用下,抓取组件322能够相对于机器人主体321发生轴向伸缩。In order to reduce the grabbing component 322 from colliding with the end plate during grabbing the end plate and damaging the end plate or the grabbing component 322, the grabbing component 322 and the robot body 321 are flexibly connected through a first flexible connection component 323. Under the action of the flexible connection component 323, the grasping component 322 can expand and contract axially relative to the robot body 321.
参考图12所示,第一柔性连接组件323包括安装座3231、柔性连接板3232、连接杆3233、尼龙垫3234、第一缓冲弹簧3235以及第一螺母3236,其中,安装座3231设置为U形,抓取组件322安装在安装座3231上,柔性连接板3232为圆盘状,固定在机器人主体321的头部,多个连接杆3233环绕穿设在柔性连接板3232上,具体的,连接杆3233一端穿过安装座3231与抓取组件322螺接,另一端沿柔性连接板3232轴向穿过柔性连接板3232,连接杆3233位于柔性连接板3232的两端均套设有尼龙垫3234、第一缓冲弹簧3235以及第一螺母3236,其中两个尼龙垫3234分别固定在柔性连接板3232的两侧,第一缓冲弹簧3235一端与尼龙垫3234固定连接,另一端与第一螺母3236固定连接,在第一缓冲弹簧3235作用下,连接杆3233能够相对于柔性连接板3232发生轴向伸缩。在其他实施例中,第一柔性连接组件323还可以采用柔性填料等。Referring to Figure 12, the first flexible connection component 323 includes a mounting base 3231, a flexible connecting plate 3232, a connecting rod 3233, a nylon pad 3234, a first buffer spring 3235 and a first nut 3236, where the mounting base 3231 is configured in a U shape. , the grabbing component 322 is installed on the mounting base 3231, the flexible connecting plate 3232 is disk-shaped, and is fixed on the head of the robot body 321. A plurality of connecting rods 3233 are surrounded and penetrated on the flexible connecting plate 3232. Specifically, the connecting rods One end of 3233 passes through the mounting seat 3231 and is screwed to the grabbing component 322, and the other end passes through the flexible connecting plate 3232 along the axial direction of the flexible connecting plate 3232. The connecting rod 3233 is located at both ends of the flexible connecting plate 3232 and is covered with nylon pads 3234. The first buffer spring 3235 and the first nut 3236, of which two nylon pads 3234 are respectively fixed on both sides of the flexible connecting plate 3232. One end of the first buffer spring 3235 is fixedly connected to the nylon pad 3234, and the other end is fixedly connected to the first nut 3236. , under the action of the first buffer spring 3235, the connecting rod 3233 can axially expand and contract relative to the flexible connecting plate 3232. In other embodiments, the first flexible connection component 323 may also use flexible filler or the like.
参考图1和图13所示,行走底梁50包括地轨51以及设置在地轨51上的叉车槽钢52和行走链条53,叉车槽钢52设置有两根,分别位于行走链条53的两侧且与行走链条53平行,行走小车40包括小车主体41、第四驱动件42、复合滚轮组装体43以及行走链轮44,其中第四驱动件42设置在小车主体41上,其输出端与行走链轮44连接,行走链轮44与行走链条53啮合,在第四驱动件42作用下,小车主体41沿行走链条53方向行进,复合滚轮组装体43设置在小车主体41的相对两侧,与叉车槽钢52滑动配合,对小车主体41进行导向限位。本实施例中,第四驱动件42为与减速机配合使用的行走电机,减速机为中空式减速机,行走链轮44固定在减速机中空的连接轴上。Referring to Figures 1 and 13, the walking bottom beam 50 includes a ground rail 51 and a forklift channel steel 52 and a walking chain 53 arranged on the ground rail 51. There are two forklift channel steels 52, one located on both sides of the walking chain 53. side and parallel to the traveling chain 53. The traveling trolley 40 includes a trolley body 41, a fourth driving member 42, a composite roller assembly 43 and a traveling sprocket 44. The fourth driving member 42 is disposed on the trolley body 41, and its output end is connected to the trolley body 41. The traveling sprocket 44 is connected, and the traveling sprocket 44 is meshed with the traveling chain 53. Under the action of the fourth driving member 42, the trolley body 41 travels in the direction of the traveling chain 53. The composite roller assembly 43 is arranged on the opposite sides of the trolley body 41. It is slidably matched with the forklift channel steel 52 to guide and limit the main body 41 of the trolley. In this embodiment, the fourth driving member 42 is a traveling motor used in conjunction with a reducer. The reducer is a hollow reducer, and the traveling sprocket 44 is fixed on the hollow connecting shaft of the reducer.
考虑到行走小车40在行走过程中可能产生振动(如因地面不平等原因),行走电机与行走小车40通过第二柔性连接组件45柔性连接。参考图10-图11所示,第二柔性连接组件45包括过渡板451、第二螺母452、螺杆453和第二缓冲弹簧454,过渡板451与行走电机固定连接,其一端与行走小车40铰接,另一端开设有供竖直固定在行走小车40上的螺杆453穿过的通孔,螺杆453位于通孔的两端分别套设有第二缓冲弹簧454和第二螺母452,第二缓冲弹簧454与小车主体41抵接。Considering that the walking trolley 40 may vibrate during walking (for example, due to uneven ground), the walking motor and the walking trolley 40 are flexibly connected through the second flexible connection component 45 . Referring to Figures 10 and 11, the second flexible connection component 45 includes a transition plate 451, a second nut 452, a screw 453 and a second buffer spring 454. The transition plate 451 is fixedly connected to the walking motor, and one end of the transition plate 451 is hingedly connected to the walking trolley 40. , the other end is provided with a through hole for the screw rod 453 that is vertically fixed on the walking trolley 40 to pass through. The screw rod 453 is located at both ends of the through hole and is respectively covered with a second buffer spring 454 and a second nut 452. The second buffer spring 454 is in contact with the main body 41 of the trolley.
下面根据图14所示对本实施例中的弧形钢焊接装置的工作过程进行具体描述。以弧形钢端板为例,首先根据弧形钢的长度,驱动第四驱动件42,使行走小车40带动在其上安装的负载(变位机构10、焊接机构20、搬运机构30等)进行对中行走,变位机构10的圆盘12旋转至开口槽121开口朝上,此时导向辊161保持竖直状态,弧形钢在外部输送结构的作用下,能够绕自身圆心做圆周运动,自其中一个变位机构10的定位组件15一侧穿过并输送至另一个变位机构10的定位组件15一侧,型钢第一次穿过的变位机构10的定位组件15处于第二状态,型钢第二次穿过的变位机构10的定位组件15处于第一状态,弧形钢与第二次穿过的变位机构10的定位组件15中的抵接板152抵接后,型钢先穿过的定位机构的定位组件15转化为第一状态,两组行走小车40继续相向行走,当弧形钢两端均与定位辊153接触时,第四驱动件42扭矩增大,当扭矩增大至预设的上限大小时,第四驱动件42停止,第一驱动件133驱动连接第一夹板131的第一连杆136旋转,第一连杆136向开口槽121方向移动的同时,通过驱动齿轮134和从动齿轮135之间的啮合传动,带动第二连杆137向开口槽121方向移动,夹紧弧形钢;弧形钢夹紧后,第二驱动件142带动动力臂151移动,变位机构10由第一状态转化为第二状态,同时,圆盘12旋转90°,使开口槽121水平,搬运机器人32搬运端板进行电磁吸附并放置到弧形钢端面,配合焊接机器人21进行端板焊接,当对端板的一面焊接完成后,圆盘12反向旋转180°,焊接端板另一面,实现高效率的焊接作业。The working process of the arc-shaped steel welding device in this embodiment will be described in detail below based on what is shown in Figure 14 . Taking the curved steel end plate as an example, firstly, the fourth driving member 42 is driven according to the length of the curved steel, so that the traveling trolley 40 drives the load installed on it (the displacement mechanism 10, the welding mechanism 20, the transport mechanism 30, etc.) During centering walking, the disc 12 of the displacement mechanism 10 rotates until the opening of the opening slot 121 faces upward. At this time, the guide roller 161 remains in a vertical state, and the arc-shaped steel can perform circular motion around its own center under the action of the external conveying structure. , passes through the positioning component 15 of one of the displacement mechanisms 10 and is transported to the positioning component 15 of the other displacement mechanism 10. The positioning component 15 of the displacement mechanism 10 through which the section steel passes for the first time is in the second position. state, the positioning component 15 of the displacement mechanism 10 that the shaped steel passes through for the second time is in the first state, and after the arc-shaped steel contacts the abutment plate 152 in the positioning component 15 of the displacement mechanism 10 that passes through it for the second time, The positioning component 15 of the positioning mechanism through which the profile steel passes first is converted to the first state, and the two groups of walking trolleys 40 continue to walk toward each other. When both ends of the arc-shaped steel are in contact with the positioning rollers 153, the torque of the fourth driving member 42 increases. When the torque increases to the preset upper limit, the fourth driving member 42 stops, the first driving member 133 drives the first connecting rod 136 connected to the first clamping plate 131 to rotate, and the first connecting rod 136 moves toward the opening slot 121 at the same time. , through the meshing transmission between the driving gear 134 and the driven gear 135, the second connecting rod 137 is driven to move in the direction of the opening slot 121 to clamp the arc-shaped steel; after the arc-shaped steel is clamped, the second driving part 142 drives the power arm 151 moves, the displacement mechanism 10 transforms from the first state to the second state. At the same time, the disk 12 rotates 90° to make the opening slot 121 horizontal. The handling robot 32 carries the end plate for electromagnetic adsorption and places it on the arc-shaped steel end face. The welding robot 21 performs end plate welding. After the welding of one side of the end plate is completed, the disc 12 rotates 180° in reverse to weld the other side of the end plate to achieve high-efficiency welding operations.
需要注意的是,弧形钢定位过程中,与抵接板152之间产生摩擦,为了提高抵接板152的使用寿命,抵接板152上设置耐磨层或者抵接板152直接由耐磨材料构成,同时抵接板152采用包括但不限于螺接的方式与动力臂151连接,以定期更换。It should be noted that during the positioning process of the arc-shaped steel, friction occurs between the abutting plate 152 and the abutting plate 152. In order to improve the service life of the abutting plate 152, a wear-resistant layer is provided on the abutting plate 152 or the abutting plate 152 is directly made of a wear-resistant layer. At the same time, the abutment plate 152 is connected to the power arm 151 by means including but not limited to screwing, so as to be replaced regularly.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本实用新型的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of the present invention. An exhaustive list of all implementations is neither necessary nor possible. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the claims of the present utility model.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321947150.4U CN220533301U (en) | 2023-07-24 | 2023-07-24 | Displacement mechanism and arc-shaped steel end plate welding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321947150.4U CN220533301U (en) | 2023-07-24 | 2023-07-24 | Displacement mechanism and arc-shaped steel end plate welding device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220533301U true CN220533301U (en) | 2024-02-27 |
Family
ID=89972677
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321947150.4U Active CN220533301U (en) | 2023-07-24 | 2023-07-24 | Displacement mechanism and arc-shaped steel end plate welding device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220533301U (en) |
-
2023
- 2023-07-24 CN CN202321947150.4U patent/CN220533301U/en active Active
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105855766B (en) | A kind of welding robot for docking tubular type | |
CN112676750A (en) | Automatic assembling device for straight pipe flanges | |
WO2022257228A1 (en) | Welding system based on industrial robot, and welding method therefor | |
CN104908027A (en) | Wheel hub workblank feeding and discharging pneumatic balanced power-assisted manipulator | |
CN112404806B (en) | Automatic assembling and welding device and method for bent ribs | |
CN220533301U (en) | Displacement mechanism and arc-shaped steel end plate welding device | |
CN217475232U (en) | Automatic welding equipment for variable-position pipe materials | |
CN211248933U (en) | A steel structure automatic welding production line | |
CN215847345U (en) | Pipe welding seam polishing device | |
CN113649699B (en) | A mobile robot walking on U-shaped workpiece and its application | |
CN111360549B (en) | An integrated steel production line and production process | |
CN118287954A (en) | Automatic welding equipment and method for belt conveyor roller | |
CN110919285A (en) | Continuous splicing method for large-scale pipeline | |
CN220533334U (en) | Section steel automatic alignment welding device | |
CN212192453U (en) | Automatic polishing device for welding points for welding steel structures | |
CN109590627A (en) | A kind of drip tray welder and welding method | |
CN101244503A (en) | Support device for welding objects | |
CN214518461U (en) | Automatic assembling device for straight pipe flanges | |
CN117066739A (en) | Displacement mechanism and arc steel end plate welding device | |
CN114986010A (en) | Conveying and welding equipment for hub production | |
CN220388457U (en) | Positioning mechanism and end plate welding device | |
CN109794701B (en) | Welding device | |
CN216607592U (en) | Be used for metal furniture automatic spot welding robot | |
CN220533643U (en) | Station switching mechanism and shield segment steel reinforcement cage processing device | |
CN112777322A (en) | Coating film turning device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address |
Address after: 300408 No.7, Wuwei Road, Lugang logistics equipment Industrial Park, Beichen District, Tianjin Patentee after: Jianke Intelligent Equipment Manufacturing (Tianjin) Co.,Ltd. Country or region after: China Address before: 300408 No.7, Wuwei Road, Lugang logistics equipment Industrial Park, Beichen District, Tianjin Patentee before: TJK MACHINERY (TIANJIN) Co.,Ltd. Country or region before: China |
|
CP03 | Change of name, title or address |