CN220144093U - Mixed plate for packaging of product gift box and appearance detection system - Google Patents
Mixed plate for packaging of product gift box and appearance detection system Download PDFInfo
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- CN220144093U CN220144093U CN202321449776.2U CN202321449776U CN220144093U CN 220144093 U CN220144093 U CN 220144093U CN 202321449776 U CN202321449776 U CN 202321449776U CN 220144093 U CN220144093 U CN 220144093U
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- 238000001514 detection method Methods 0.000 title claims abstract description 33
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 12
- 230000003993 interaction Effects 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000002159 abnormal effect Effects 0.000 abstract description 13
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- 238000012544 monitoring process Methods 0.000 description 1
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Abstract
The utility model discloses a mixed plate and appearance detection system for packaging a product gift box, which mainly aims to solve the problem of mixed plate in the use process of the product gift box, detect the mixed plate gift box, detect whether the appearance of the gift box is damaged, identify the type of the gift box, compare the type of the gift box with the selected type after identification, correctly count, incorrectly output alarm, record abnormal time and output actions for product rejection, and achieve the purpose of accurate packaging and use in the production process. The utility model eliminates the detection products of data abnormality, is convenient for tracking and eliminating the product abnormality, ensures the stability and safety of the production process, timely discovers the misuse and the appearance damage of the gift box and links other equipment to alarm and eliminate, and avoids the quality risk caused by the problem of the gift box, the influence on the reputation of the company and the economic loss caused by the problem of the gift box.
Description
Technical Field
The utility model relates to the technical field of external packing detection, in particular to a mixed plate packaging and appearance detection system for a gift box.
Background
At present, the packaging mixed version mistake proofing mainly comprises manual spot check checking of staff in each working section, and no automatic control measures; the manufacturing enterprises use different packages in the production process, so that the effects of protecting products, attracting consumers and distinguishing the products are achieved, for example, in the production process, the outer packages of the products are used incorrectly, or the outer packages of the products are damaged, so that the consumers cannot distinguish the products and purchase the products improperly, and economic punishment and loss in reputation are brought to the enterprises seriously. Therefore, the accuracy of product package use and detection of breakage of the outer package in the production process also become particularly important.
Disclosure of Invention
The utility model aims to make up the defects of the prior art and provides a mixed plate packaging and appearance detection system for a gift box. According to the utility model, the product outer package used in the production process is subjected to comparison detection, the damage condition of the outer package is detected, abnormal data is timely early-warned and output, abnormal time is recorded, tracking of product abnormality is facilitated, and the stability and safety of the production process are ensured.
The utility model is realized by the following technical scheme:
a product gift box packaging mixed plate and appearance detection system comprises:
and (3) conveying the belt: a plurality of limit frames are fixed on the conveyor belt at equal intervals, products to be detected are placed in the limit frames, bar codes of the products to be detected are guaranteed to be aligned to the bar code scanning gun through the transmission of the conveyor belt, and certain sensor and outer tube detection device can sense the bar codes;
PLC: the device is arranged on the side surface of the conveying belt, controls the operation of the conveying belt and can control the operation of the whole system;
a bar code scanner for scanning bar codes of products: the device is arranged above the conveying belt and is connected with the PLC through a data communication interface; and the continuous code scanning device is adopted to scan the bar code on the product to be detected, and code scanning data are transmitted to the PLC through the communication interface module to carry out data comparison.
An inductor for sensing the passage of a product to be detected: the device is arranged above the conveying belt and is electrically connected with the PLC, and after a product to be detected is sensed to enter a detection area, a signal is sent to the PLC, and the PLC controls the bar code scanning gun and the appearance detection device to work;
appearance detection device for detecting whether the surface of a product to be detected is damaged or not: the device is arranged above the conveying belt, is electrically connected with the PLC and is used for judging whether the appearance of the detected product is damaged or not;
product removing device I for removing outer packing errors: the device is arranged on the side face of the conveying belt and is electrically connected with the PLC in the output direction of the detected product, and when the PLC judges that the detected product is in an outer package error, a signal is sent to a first product removing device, and the first product removing device is used for grabbing the product into a collecting box;
product removing device II for removing surface damage: the device is arranged on the side surface of the conveying belt, is arranged opposite to the first product removing device and is electrically connected with the PLC in the output direction of the detected product, and when the PLC judges that the appearance of the detected product is damaged, the device sends a signal to the second product removing device, and the second product removing device grabs the product into the first zero collecting box;
human-computer interaction interface: the device is arranged on the side surface of the conveying belt, is electrically connected with the PLC, adopts a touch screen for man-machine interaction, selects and switches production varieties in the process, displays scanning codes and comparison results, outputs an alarm and records abnormal time and information;
and a counting module: the device is arranged on the side face of the conveying belt, is electrically connected with the PLC and records the quantity of qualified products.
The limiting frame is soft and can be bent when the two ends of the conveying belt are provided with the limiting frames.
The product removing device I and the product removing device II are both goods taking manipulators; when the product is detected to be not only in packaging errors but also in surface breakage, the product is removed by a second product removing device.
The side face of the conveying belt is also provided with a collecting box which corresponds to the first product removing device and the second product removing device respectively.
The bar code scanning gun, the sensor and the appearance detection device are all arranged above the conveying belt on the portal frame, the installation angles of the bar code scanning gun, the sensor and the appearance detection device are adjustable, and the installation angles are adjusted according to actual conditions.
The utility model is used for online monitoring of mixed plates or damage of the outer tube in the packaging process of the gift box of the product, and avoids the situation of using errors or appearance damage of the outer package and reputation and economic loss caused by errors in the production process.
The utility model has the advantages that: the utility model detects the gift box used in the production process through the bar code scanning gun and the outer tube detection device, outputs the detection value to the PLC, the PLC transmits abnormal data to the man-machine interaction interface, the man-machine interaction interface gives early warning and outputs in time, records abnormal time, and controls the first product removing device and the second product removing device through the PLC to remove the abnormal detection product, thereby facilitating the tracking and removing of the abnormal detection product and ensuring the stable and safe production process; the utility model counts the qualified products through the counting module without additional statistical data, and has high working efficiency.
Drawings
FIG. 1 is a functional block diagram of the system of the present utility model.
Detailed Description
As shown in fig. 1, a product gift box packaging mixed plate and appearance detection system comprises a conveying belt 1, wherein a plurality of limiting frames 2 are fixed on the conveying belt 1 at equal intervals, products to be detected are placed in the limiting frames 2, bar codes of the products to be detected are guaranteed to be aligned to a bar code scanning gun 3 through conveying of the conveying belt 1, and certain sensing by an inductor 4 and an outer tube detection device 5 is guaranteed; the PLC6 is arranged on the side surface of the conveyor belt 1, and the PLC6 controls the operation of the conveyor belt and can control the operation of the whole system; the bar code scanning gun 3 is used for scanning bar codes of products, is arranged above the conveying belt 1 and is connected with the PLC6 through the data communication interface 7; the utility model adopts a continuous code scanning device to scan the bar code on the product to be detected, and the code scanning data is transmitted to the PLC6 for data comparison through the communication interface module 7. The sensor 4 is used for sensing the passing of a product to be detected, is arranged above the conveying belt 1, is electrically connected with the PLC6, and sends a signal to the PLC6 after sensing that the product to be detected enters a detection area, and the PLC6 controls the bar code scanning gun 3 and the appearance detection device 5 to work; the appearance detection device 5 is used for detecting whether the surface of the product to be detected is damaged or not, is arranged above the conveying belt 1, is electrically connected with the PLC6 and judges whether the appearance of the detected product is damaged or not; the first product removing device 8 is used for removing the outer packing errors, is arranged on the side face of the conveying belt 1 and is positioned in the output direction of the detected products, and is electrically connected with the PLC6, when the PLC6 judges that the outer packing errors of the detected products are detected, a signal is sent to the first product removing device 8, and the first product removing device 8 grabs the products into the collecting box; the second product removing device 9 is used for removing surface breakage, is arranged on the side surface of the conveying belt, is arranged opposite to the first product removing device 8, is positioned in the output direction of the detected product, is electrically connected with the PLC6, and sends a signal to the second product removing device 9 when the PLC judges that the appearance of the detected product is broken, and the second product removing device 9 grabs the product into the first zero collecting box 10; human-computer interaction interface 11: the device is arranged on the side surface of the conveyor belt 1, is electrically connected with the PLC6, adopts a touch screen for man-machine interaction, selects and switches production varieties in the process, displays scanning and comparison results, outputs an alarm and records abnormal time and information; counting module 12: the device is arranged on the side face of the conveying belt 1, is electrically connected with the PLC6 and records the quantity of qualified products. The limiting frame 2 is a soft limiting frame and can be bent when two ends of the conveying belt are provided. The first product removing device 8 and the second product removing device 9 are both goods taking manipulators; when detecting that the product is not only wrongly packaged but also damaged on the surface, the product is removed by a second product removing device 9. The side surface of the conveyor belt 1 is also provided with a collecting box 10 corresponding to the first product removing device 8 and the second product removing device 9 respectively. The bar code scanning gun 3, the sensor 4 and the appearance detection device 5 are all arranged above the conveying belt on the portal frame, the installation angles of the bar code scanning gun 3, the sensor 4 and the appearance detection device 5 are adjustable, and the installation angles are adjusted according to actual conditions.
According to the utility model, the product outer package used in the production process is subjected to comparison detection, abnormal data is timely early-warned and output, and abnormal time is recorded, so that the tracking of product abnormality is facilitated, and the stability and safety of the production process are ensured.
The utility model mainly aims to solve the problem of mixed edition in the use process of the gift box of the product, detect the mixed edition gift box, detect whether the appearance of the gift box is damaged, identify the type of the gift box, and compare the type of the gift box with the selected variety after identification, perform correct counting, false output alarm, record abnormal time and output actions to reject the product, thereby achieving the purpose of accurate packaging and use in the production process.
The gift box type is characterized in that a continuous code scanning device is adopted for identification, bar codes on the gift box are scanned, code scanning data are transmitted to the PLC through the interface module, and data comparison is carried out.
The data communication interface module 7 adopts a Zport USB-HID_IND module, a communication transmission function is realized between the PLC and the Zport USB-HID_IND module through internal program instruction setting, and the bar code scanning gun transmits a character string to the PLC through the Zport USB-HID_IND module for character string comparison after scanning one-dimensional codes of the gift box.
The man-machine interaction adopts a touch screen, the selection and the switching of production varieties are performed, the display of code scanning and comparison results, the alarm output and the recording of abnormal time and information are performed.
The appearance detection device 5 uses a Matrix210TM code reading camera to photograph and detect the appearance quality on the gift box, and sends the judging structure to the PLC.
Claims (5)
1. A product gift box packing mixes version and outward appearance detecting system, its characterized in that: comprises the following steps:
and (3) conveying the belt: a plurality of limit frames are fixed on the conveyor belt at equal intervals, and products to be detected are placed in the limit frames;
PLC: the device is arranged on the side surface of the conveying belt and used for controlling the running of the conveying belt;
a bar code scanner for scanning bar codes of products: the device is arranged above the conveying belt and is connected with the PLC through a data communication interface;
an inductor for sensing the passage of a product to be detected: the device is arranged above the conveying belt and is electrically connected with the PLC;
appearance detection device for detecting whether the surface of a product to be detected is damaged or not: the device is arranged above the conveying belt and is electrically connected with the PLC;
product removing device I for removing outer packing errors: the device is arranged on the side surface of the conveying belt, positioned in the output direction of the detection product and electrically connected with the PLC;
product removing device II for removing surface damage: the device is arranged on the side surface of the conveying belt, is arranged opposite to the product removing device I, is positioned in the output direction of the detected product, and is electrically connected with the PLC;
human-computer interaction interface: the device is arranged on the side surface of the conveying belt and is electrically connected with the PLC;
and a counting module: the device is arranged on the side surface of the conveying belt and is electrically connected with the PLC.
2. The system for detecting mixed version and appearance of product gift box package of claim 1, wherein: the limiting frame is a soft limiting frame.
3. The system for detecting mixed version and appearance of product gift box package of claim 1, wherein: the product removing device I and the product removing device II are both goods taking manipulators; when the product is detected to be not only in packaging errors but also in surface breakage, the product is removed by a second product removing device.
4. A product gift box package mixing and appearance inspection system of claim 3 wherein: the side face of the conveying belt is also provided with a collecting box which corresponds to the first product removing device and the second product removing device respectively.
5. The system for detecting mixed version and appearance of product gift box package of claim 1, wherein: the bar code scanning gun, the sensor and the appearance detection device are arranged on the portal frame and positioned above the conveying belt, and the installation angles of the bar code scanning gun, the sensor and the appearance detection device are adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321449776.2U CN220144093U (en) | 2023-06-08 | 2023-06-08 | Mixed plate for packaging of product gift box and appearance detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321449776.2U CN220144093U (en) | 2023-06-08 | 2023-06-08 | Mixed plate for packaging of product gift box and appearance detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220144093U true CN220144093U (en) | 2023-12-08 |
Family
ID=89011607
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321449776.2U Active CN220144093U (en) | 2023-06-08 | 2023-06-08 | Mixed plate for packaging of product gift box and appearance detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220144093U (en) |
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2023
- 2023-06-08 CN CN202321449776.2U patent/CN220144093U/en active Active
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