CN220007361U - Pitch circle positioning device suitable for processing inner hole and end face of cylindrical straight gear - Google Patents
Pitch circle positioning device suitable for processing inner hole and end face of cylindrical straight gear Download PDFInfo
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- CN220007361U CN220007361U CN202321540838.0U CN202321540838U CN220007361U CN 220007361 U CN220007361 U CN 220007361U CN 202321540838 U CN202321540838 U CN 202321540838U CN 220007361 U CN220007361 U CN 220007361U
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- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
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Abstract
Description
技术领域Technical field
本实用新型属于机械加工技术领域,具体涉及一种适用于内圆磨削圆柱直齿轮内孔及端面用的齿轮节圆定位装置。The utility model belongs to the field of mechanical processing technology, and specifically relates to a gear pitch circle positioning device suitable for internal grinding of the inner hole and end face of a cylindrical spur gear.
背景技术Background technique
随着渐开线齿轮应用的日益广泛,为保证使用寿命,通常会采用高硬齿面齿轮。高硬齿面齿轮一般都经过渗碳淬火等热处理方法获得较高的齿面硬度。齿轮经过热处理后难免产生变形。渐开线齿轮主要通过渐开线齿面的接触进行啮合传动,因此,采用节圆定位来进行精加工内孔及端面是最直接有效的。为提高磨削装夹效率并能够有效实现节圆定位,各类齿轮节圆定位装置也在不断的优化改进。As involute gears become more and more widely used, gears with highly hardened tooth surfaces are usually used to ensure service life. Highly hard tooth surface gears generally undergo heat treatment methods such as carburizing and quenching to obtain higher tooth surface hardness. Gears will inevitably deform after heat treatment. Involute gears mainly engage and drive through the contact of the involute tooth surfaces. Therefore, it is the most direct and effective to use pitch circle positioning to finish the inner hole and end face. In order to improve the efficiency of grinding and clamping and effectively achieve pitch circle positioning, various gear pitch circle positioning devices are also constantly optimized and improved.
据了解,各个相关行业均在不断更新优化齿轮节圆定位装置,其节圆夹具的设计原理大致分为三种:(1)简易型节圆夹具,主要利用通用的四爪卡盘、三爪卡盘、滚针配合的方式;(2)采用曲面自锁配合定位钢球的方式实现;(3)利用弹性套配合钢球或滚针的方式实现有效定位的方式。It is understood that various related industries are constantly updating and optimizing gear pitch circle positioning devices. The design principles of the pitch circle clamps are roughly divided into three types: (1) Simple pitch circle clamps, which mainly use universal four-jaw chucks and three-jaw chucks. The method of matching the chuck and needle roller; (2) The method of using curved surface self-locking to cooperate with the positioning steel ball; (3) The method of using the elastic sleeve to cooperate with the steel ball or needle roller to achieve effective positioning.
上述定位方式是将圆销(Φd)或圆球放在齿轮的齿槽内再配以弹性夹套来实现的,每一次的定位操作均要先把圆销放入齿槽中,如果不慎,容易脱落,后来为防止脱落又设计了保持架来固定圆棒,其操作不便捷。The above positioning method is achieved by placing a round pin (Φd) or a ball in the tooth slot of the gear and then using an elastic jacket. Every positioning operation must first place the round pin into the tooth slot. If you accidentally , easy to fall off. Later, in order to prevent falling off, a cage was designed to fix the round rod, which was inconvenient to operate.
发明内容Contents of the invention
为解决上述技术问题,本实用新型的目的是提出一种适用于圆柱直齿轮内孔及端面加工的节圆定位装置。In order to solve the above technical problems, the purpose of this utility model is to propose a pitch circle positioning device suitable for the inner hole and end face processing of cylindrical spur gears.
本实用新型为完成上述目的采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种适用于圆柱直齿轮内孔及端面加工的节圆定位装置,节圆定位装置具有定位体;所述的定位体为中间小两端大的空心圆柱体,且空心圆柱体中心的通孔为两端大中间小的阶梯通孔;所述定位体的一端与内圆磨床主轴联接,定位体另一端位于旋紧螺母内;所述的节圆定位装置还具有用以夹紧被加工齿轮的弹性夹套;所述弹性夹套的一端位于所述定位体与旋紧螺母配合一端的通孔内,另一端伸出所述的通孔与所述的旋紧螺母固联;所述弹性夹套与定位体之间锥面配合,构成在旋紧螺母作用下,所述的弹性夹套可相对定位体移动的结构;所述弹性夹套的内壁面具有沿圆周均布的多个定位凸起;所述定位凸起的外壁面为圆弧形;弹性夹套所述的多个定位凸起与被加工齿轮的齿槽一一对应且紧密贴合,实现齿轮节圆定位装置。A pitch circle positioning device suitable for processing the inner hole and end face of cylindrical spur gears. The pitch circle positioning device has a positioning body; the positioning body is a hollow cylinder with a small middle and large ends, and a through hole in the center of the hollow cylinder It is a stepped through hole with large ends and a small middle; one end of the positioning body is connected to the spindle of the internal grinder, and the other end of the positioning body is located in the tightening nut; the pitch circle positioning device also has a function for clamping the processed gear An elastic jacket; one end of the elastic jacket is located in the through hole at one end of the positioning body and the tightening nut, and the other end extends out of the through hole and is firmly connected to the tightening nut; the elastic jacket The tapered surface between the jacket and the positioning body cooperates to form a structure in which the elastic jacket can move relative to the positioning body under the action of tightening the nut; the inner wall surface of the elastic jacket has a plurality of positioning positions evenly distributed along the circumference. Protrusion; the outer wall surface of the positioning protrusion is arc-shaped; the plurality of positioning protrusions of the elastic jacket correspond one to one and closely fit the tooth grooves of the gear being processed, thereby realizing a gear pitch circle positioning device.
定位体与旋紧螺母配合一端的通孔内还设置有支撑板;所述支撑板的一端与所述的被加工齿轮相贴合,另一端与所述的定位体固定。A support plate is also provided in the through hole at one end of the positioning body and the tightening nut; one end of the support plate is fitted to the processed gear, and the other end is fixed to the positioning body.
本实用新型提出的一种适用于圆柱直齿轮内孔及端面加工的节圆定位装置,通过旋转旋紧螺母使得弹性夹套产生弹性变形,其弹性夹套上的圆弧与被加工齿轮齿槽紧密贴合,实现齿轮节圆定位;本实用新型采用的定位方式,其操作简单,定位精度高,根据齿轮技术参数设计不同的弹性夹套即可实现不同模数、齿数的圆柱直齿轮的“节圆”定位。The utility model proposes a pitch circle positioning device suitable for processing the inner hole and end face of cylindrical spur gears. By rotating and tightening the nut, the elastic jacket is elastically deformed. The arc on the elastic jacket is in line with the tooth groove of the processed gear. Close fit to achieve gear pitch circle positioning; the positioning method adopted by this utility model is simple to operate and has high positioning accuracy. Designing different elastic jackets according to the technical parameters of the gear can realize the "positioning" of cylindrical spur gears with different modules and number of teeth. "Pitch circle" positioning.
附图说明Description of the drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型中弹性夹套的结构示意图。Figure 2 is a schematic structural diagram of the elastic jacket in the present utility model.
图中 :1、定位体,2.支撑板,3、弹性夹套,4、旋紧螺母,5、螺栓,6、被加工齿轮,7、螺栓,8、螺钉,9、内圆磨床主轴,10、定位凸起。In the picture: 1. Positioning body, 2. Support plate, 3. Elastic jacket, 4. Tightening nut, 5. Bolt, 6. Gear to be processed, 7. Bolt, 8. Screw, 9. Internal grinder spindle, 10. Positioning bump.
实施方式Implementation
结合附图和具体实施例对本实用新型加以说明,该实施例中是所涉及的内圆磨床、定位体、支撑板、旋紧螺母,其结构均采用现有技术中已有的结构,在此不做过多说明。The utility model will be described with reference to the drawings and specific embodiments. In this embodiment, the internal cylindrical grinder, positioning body, support plate, and tightening nut are involved, and their structures all adopt existing structures in the prior art. Herein Without further explanation.
如图1所示,一种适用于圆柱直齿轮内孔及端面加工的节圆定位装置,节圆定位装置具有定位体1;所述的定位体1为中间小两端大的空心圆柱体,且空心圆柱体中心的通孔为两端大中间小的阶梯通孔;所述定位体1的一端与内圆磨床主轴9联接,定位体另一端位于旋紧螺母4内;所述的节圆定位装置还具有用以夹紧被加工齿轮的弹性夹套3;所述弹性夹套3的一端位于所述定位体与旋紧螺母配合一端的通孔内,另一端伸出所述的通孔与所述的旋紧螺母固联;所述弹性夹套与定位体之间锥面配合,构成在旋紧螺母作用下,所述的弹性夹套可相对定位体移动的结构;结合图2,所述弹性夹套3的内壁面具有沿圆周均布的多个定位凸起10;所述定位凸起10的外壁面为圆弧形;弹性夹套所述的多个定位凸起与被加工齿轮的齿槽一一对应且紧密贴合,实现齿轮节圆定位装置。As shown in Figure 1, a pitch circle positioning device suitable for processing the inner hole and end face of cylindrical spur gears. The pitch circle positioning device has a positioning body 1; the positioning body 1 is a hollow cylinder with a small middle and large ends. And the through hole in the center of the hollow cylinder is a stepped through hole that is large at both ends and small in the middle; one end of the positioning body 1 is connected to the spindle 9 of the internal grinder, and the other end of the positioning body is located in the tightening nut 4; the pitch circle The positioning device also has an elastic jacket 3 for clamping the processed gear; one end of the elastic jacket 3 is located in the through hole at the end of the positioning body and the tightening nut, and the other end extends out of the through hole. It is firmly connected to the tightening nut; the cone surface between the elastic jacket and the positioning body cooperates to form a structure in which the elastic jacket can move relative to the positioning body under the action of the tightening nut; combined with Figure 2, The inner wall surface of the elastic jacket 3 has a plurality of positioning protrusions 10 evenly distributed along the circumference; the outer wall surface of the positioning protrusions 10 is arc-shaped; the plurality of positioning protrusions of the elastic jacket are not processed. The tooth slots of the gears correspond one to one and fit closely to realize the gear pitch circle positioning device.
定位体与旋紧螺母配合一端的通孔内还设置有支撑板2;所述支撑板2的一端与所述的被加工齿轮相贴合,另一端与所述的定位体固定。A support plate 2 is also provided in the through hole at one end of the positioning body and the tightening nut; one end of the support plate 2 is fitted to the processed gear, and the other end is fixed to the positioning body.
该装置首先通过定位体1上的螺钉8与内圆磨床主轴联接,旋紧螺母4处于松开状态,然后将被加工齿轮6正确装入弹性夹套3内,被加工齿轮一端面与支撑板2端面贴合,观察圆弧与齿槽贴合情况,逐步旋合旋紧螺母4,此时定位体1上的内锥面与弹性夹套3外锥面结合,使得弹性夹套3产生变形,弹性夹套上3的圆弧与被加工齿轮齿槽紧密贴合,实现齿轮节圆定位。The device is first connected to the spindle of the internal grinder through the screw 8 on the positioning body 1, and the tightening nut 4 is in a loosened state, and then the processed gear 6 is correctly installed into the elastic jacket 3, and one end surface of the processed gear is connected to the support plate 2. Fit the end faces, observe the fit between the arc and the tooth groove, and gradually tighten the nut 4. At this time, the inner cone surface on the positioning body 1 combines with the outer cone surface of the elastic jacket 3, causing the elastic jacket 3 to deform. , the arc of 3 on the elastic jacket closely fits the tooth groove of the processed gear to achieve gear pitch circle positioning.
本实用新型中弹性夹套3与定位圆弧形成一个整体,采用的结构形式简单,定位有效、操作方便。In the utility model, the elastic jacket 3 and the positioning arc form an integral body, and the structure adopted is simple, the positioning is effective, and the operation is convenient.
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