CN212792164U - Ultrasonic bottle washing machine for beer bottle with mildew - Google Patents
Ultrasonic bottle washing machine for beer bottle with mildew Download PDFInfo
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- CN212792164U CN212792164U CN202020397400.1U CN202020397400U CN212792164U CN 212792164 U CN212792164 U CN 212792164U CN 202020397400 U CN202020397400 U CN 202020397400U CN 212792164 U CN212792164 U CN 212792164U
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- 235000013405 beer Nutrition 0.000 title claims abstract description 30
- 238000005406 washing Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 172
- 239000003513 alkali Substances 0.000 claims abstract description 137
- 238000005507 spraying Methods 0.000 claims abstract description 65
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000007921 spray Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 206010019233 Headaches Diseases 0.000 abstract description 2
- 231100000869 headache Toxicity 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
An ultrasonic bottle washer for beer bottles with mildew stains. The utility model relates to a beer bottle cleaning equipment field. The ultrasonic bottle washing machine for beer bottles with mildew spots is exquisite in structure, convenient to use, high in cleaning efficiency, good in cleaning effect, low in cleaning cost and small in environmental pollution. Comprises a bottle feeding mechanism, a conveying chain, a pre-spraying mechanism, a plurality of alkali treatment mechanisms, at least one ultrasonic cleaning mechanism, a cooling spraying mechanism and a bottle discharging mechanism; the ultrasonic cleaning mechanism comprises an ultrasonic generator, and the ultrasonic vibrating plate extends into the alkali treatment mechanism and is positioned on one side of the conveying chain. The ultrasonic generator is immersed in the alkali liquor in the alkali treatment mechanism, and the ultrasonic generator is positioned above the conveying chain, and the emitting surface of the ultrasonic generator faces the conveying chain. The utility model can greatly increase the cleaning rate by applying the ultrasonic wave to the beer bottle washing machine, and solve the problem of mildew which causes the beer manufacturer to be headache.
Description
Technical Field
The utility model relates to a beer bottle cleaning equipment field.
Background
At present, in the production of northern breweries, a bottle washing machine is in the process of cleaning bottles, and a plurality of bottle sources are poor: most bottles have exceeded the cleaning range of conventional bottle washers. Firstly, a plurality of bottles have mildew and weathered label paper, and cannot be completely cleaned by soaking and washing by a traditional bottle washing machine; in addition, in order to meet the cleaning requirements as much as possible, the consumption of the mildew removing agent and the bottle cleaning additive is greatly increased in the bottle cleaning process, so that the cleaning cost is greatly increased, and the environmental influence is also greatly influenced.
Therefore, how to increase the cleaning rate of beer bottles, reduce the cleaning cost, and avoid environmental pollution is a technical problem to be solved urgently by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to above problem, a structure is exquisite, convenient to use, cleaning efficiency are high, the cleaning performance is good, the cleaning cost is low and environmental pollution is little take mouldy spot beer bottle ultrasonic wave bottle cleaning machine is proposed.
The technical scheme of the utility model is that: comprises a bottle feeding mechanism, a conveying chain, a pre-spraying mechanism, a plurality of alkali treatment mechanisms, at least one ultrasonic cleaning mechanism, a cooling spraying mechanism and a bottle discharging mechanism;
the conveying chain is annularly arranged between the bottle feeding mechanism and the bottle discharging mechanism, and a plurality of bottle carrying boxes for containing beer bottles are connected to the conveying chain;
the bottle carrying box is driven by the conveying chain to pass through the pre-spraying mechanism, the plurality of alkali treatment mechanisms and the cooling spraying mechanism;
the ultrasonic cleaning mechanism comprises an ultrasonic generator, and the ultrasonic vibrating plate extends into the alkali treatment mechanism and is positioned on one side of the conveying chain.
The ultrasonic generator is immersed in the alkali liquor in the alkali treatment mechanism, and the ultrasonic generator is positioned above the conveying chain, and the emitting surface of the ultrasonic generator faces the conveying chain.
And a dirt conveying chain net is arranged below the pre-spraying mechanism.
The pre-spraying mechanism comprises a plurality of spray heads, and the temperature of liquid sprayed out of the spray heads is sequentially increased along the moving direction of the conveying chain.
The cooling spraying mechanism sequentially comprises a hot water spraying mechanism, a warm water spraying mechanism, a cold water spraying mechanism and a final spraying mechanism along the moving direction of the conveying chain.
The bottle washing machine further comprises a driving mechanism connected with the conveying chain, and the conveying chain is driven to run through the driving mechanism.
The alkali treatment mechanism comprises an alkali spraying mechanism, an alkali tank and a label removing device, the alkali spraying mechanism is positioned above the alkali tank, and one end of the label removing device extends into the alkali tank.
The alkali treatment mechanisms are sequentially arranged between the pre-spraying mechanism and the cooling spraying mechanism, and are sequentially divided into a first alkali treatment mechanism, a second alkali treatment mechanism, a third alkali treatment mechanism, a fourth alkali treatment mechanism and a fifth alkali treatment mechanism along the moving direction of the conveying chain;
the temperature of the alkali liquor in the first alkali treatment mechanism is 75 ℃, the temperature of the alkali liquor in the second alkali treatment mechanism is 85 ℃, the temperature of the alkali liquor in the third alkali treatment mechanism is 85 ℃, the temperature of the alkali liquor in the fourth alkali treatment mechanism is 85 ℃ and the temperature of the alkali liquor in the fifth alkali treatment mechanism is 65 ℃.
The ultrasonic cleaning mechanisms are provided with two ultrasonic vibration generators, and the ultrasonic vibration generators in the two ultrasonic cleaning mechanisms respectively extend into the alkali tank of the alkali treatment mechanism IV and the alkali tank of the alkali treatment mechanism V.
The utility model can greatly increase the cleaning rate by applying the ultrasonic wave to the beer bottle washing machine, and solve the problem of mildew which causes the beer manufacturer to be headache.
The utility model discloses put supersonic generator in alkali groove four, alkali groove five, not only do not have the influence to the environment, also do not have the injury to the human body. The bottle can be stopped when a new bottle is produced, and can be started when a recovered bottle is produced, so that the line efficiency is greatly improved, the energy consumption is reduced, the using amount of chemical solvents is greatly reduced, the cleanliness of the surface and the interior of the recovered bottle is improved, the customer complaint is reduced, and the quality complaint of mildew spots in the wall of the bottle is eliminated.
For example:
1) the actual bottle washing additive consumption of a certain beer factory is 0.025kg/hl, and the mildew spot removing agent consumption is 0.008kg/hl
If 10% of the consumption is saved annually according to the yield of 800,000HL annually, the cost of the bottle washing machine provided with the ultrasonic waves can be saved as follows: 26600+12057.6=38657.6RMB
Bottle washing agent: 800000 × 0.025 × 0.1 × 13.3=26600 (yuan)
Mildew spot removing agent: 800000 × 0.008 × 0.1 × 18.84=12057.6 (yuan)
2) The alkali consumption is reduced, and the alkali consumption before and after ultrasonic wave is used in a certain brewery is compared as follows:
| unit of | September | October | |
| Liquid caustic soda | ton | 92 | 69 |
| Yield of the product | hl | 86443 | 73220 |
| Consumption of alkali | kg/hl | 1.06 | 0.942 |
The utility model discloses still have following advantage:
firstly, the cleaning effect is good, the cleaning speed is high, the cleanliness is high, and the cleanliness of all bottles is consistent.
Secondly, the hidden part of the bottle can be cleaned without damaging the surface of the bottle.
And thirdly, the ultrasonic cleaning also has the functions of killing worm eggs and sterilizing.
Drawings
FIG. 1 is a schematic structural diagram of the present application,
figure 2 is a schematic view of an embodiment of the ultrasonic generator in the present case,
FIG. 3 is a working principle diagram of ultrasonic cleaning in the present case;
in the figure, 1 is a bottle feeding mechanism, 2 is a pre-spraying mechanism, 3 is an alkali spraying mechanism I, 4 is an alkali spraying mechanism II, 5 is an alkali spraying mechanism III, 6 is an ultrasonic generator I, 7 is an alkali spraying mechanism IV, 8 is an ultrasonic generator II, and 9 is an alkali spraying mechanism V;
10 is a hot water spraying mechanism, 11 is a warm water spraying mechanism, 12 is a cold water spraying mechanism, 13 is a final spraying mechanism, 14 is a bottle discharging mechanism, and 15 is a dirt conveying chain net;
16 is an alkali tank I, 17 is a label removing pump I, 18 is a label removing device I, 19 is an alkali tank II, 20 is a label removing pump II, 21 is a label removing device II, 22 is an alkali tank III, 23 is a label removing pump III, 24 is a label removing device III, 25 is an alkali tank IV, 26 is a label removing pump IV, 27 is a label removing device IV, 28 is an alkali tank V, 29 is a label removing pump V, 30 is a label removing device V, 31 is a driving mechanism, and 32 is a conveying chain.
Detailed Description
The utility model is shown in figures 1-3 and comprises a bottle feeding mechanism 1, a transmission chain 32, a pre-spraying mechanism 2, a plurality of alkali treatment mechanisms, at least one ultrasonic cleaning mechanism, a cooling spraying mechanism and a bottle discharging mechanism 14;
the conveying chain 32 is annularly arranged between the bottle feeding mechanism 1 and the bottle discharging mechanism 14, and a plurality of bottle carrying boxes for containing beer bottles are connected to the conveying chain 32;
the bottle carrying box is driven by the conveying chain 32 to pass through the pre-spraying mechanism 2, the plurality of alkali treatment mechanisms and the cooling and spraying mechanism;
the ultrasonic cleaning mechanism comprises an ultrasonic generator, and the ultrasonic vibrating plate extends into the alkali treatment mechanism and is positioned on one side of the conveying chain 32.
Firstly, bottles are fed into a bottle carrying box through a bottle feeding mechanism 1, the bottles firstly pass through a pre-spraying area 2 through the movement of the bottle carrying box, dirt attached to the bottles in the area is washed and falls into a dirt conveying chain net 15 to be intensively discharged, then the bottles pass through alkaline water soaking and alkaline water spraying in an alkaline groove I16, an alkaline groove II 19 and an alkaline groove III 22, washed label paper and broken glass are taken out of a box body through a label removing device I18, a label removing device II 21 and a label removing device III 24 to be intensively discharged, the bottles in an alkaline groove IV 7 and an alkaline groove V9 are relatively clean, stubborn mildew spots are greatly reduced through alkaline water soaking and washing adhesive force, the bottles are cleaned and sterilized through 360-degree dead angle-free cleaning and sterilization of an ultrasonic generator I6 and an ultrasonic generator II 8, the mildew spots and weathered labels of the bottles can be basically and completely removed, and the removed dirt is taken out of the box body through a label removing device IV 27 and a label removing device V30, then, the temperature of the bottles is gradually reduced to the room temperature through a hot water spraying mechanism 10 at 55 ℃, a warm water spraying mechanism 11 at 45 ℃, a cold water spraying mechanism 12 at 35 ℃ and a final spraying mechanism 13 at the normal temperature, the residual alkali liquor is washed clean, and finally the bottles are conveyed to a filling area through a bottle discharging mechanism 14 to be filled with the wine.
The ultrasonic generator is immersed in the alkali liquor in the alkali treatment mechanism, and the ultrasonic generator is positioned above the conveying chain, and the emitting surface of the ultrasonic generator faces the conveying chain. Firstly, dirt at the position is not easy to deposit on the surface of the ultrasonic vibrating plate; in addition, the bottle to be cleaned will also be within the irradiation range of the ultrasound (about 400 mm).
The principle of ultrasonic cleaning is shown in fig. 3:
the high-frequency oscillation signal sent by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and is propagated into a medium, namely a cleaning solvent, ultrasonic waves are radiated forwards at intervals in the cleaning liquid to make the liquid flow to generate tens of thousands of micro-bubbles with the diameter of 50-500 mu m, and the micro-bubbles in the liquid vibrate under the action of a sound field. These bubbles are formed and grown in a negative pressure region where the ultrasonic wave propagates in the longitudinal direction, and in a positive pressure region, when the sound pressure reaches a certain value, the bubbles rapidly increase and then suddenly close. And generates shock wave when the air bubble is closed, thousands of atmospheric pressure is generated around the air bubble, and insoluble mildew is destroyed to be dispersed in the alkali liquor, thereby achieving the purpose of purifying the mildew bottle. In the process of the cavitation effect, bubbles are closed to form high temperature of hundreds of degrees and instant high pressure of over 1000 air pressures, and the instant high pressure is continuously generated to continuously impact the surface of an object like a series of small explosions, so that the mildew on the surface of a beer bottle and in the dead corner area of the shoulder inside the bottle is rapidly peeled off, and the aim of completely cleaning the bottle is fulfilled.
A dirt conveying chain net 15 is arranged below the pre-spraying mechanism 2.
The pre-spraying mechanism 2 comprises a plurality of nozzles, and the temperature of the liquid sprayed out of the plurality of nozzles is sequentially increased to 65 ℃ along the moving direction of the conveying chain 32. Therefore, the temperature of the beer bottle is gradually increased in the process of pre-spraying the beer bottle.
The cooling spraying mechanism comprises a hot water spraying mechanism 10 at 55 ℃, a warm water spraying mechanism 11 at 45 ℃, a cold water spraying mechanism 12 at 35 ℃ and a final spraying mechanism 13 at normal temperature in sequence along the moving direction of the transmission chain 32. Thereby carry out gradual cooling processing that sprays to the beer bottle, avoid it to appear the body because of the temperature variation scheduling problem that breaks too fast.
The bottle washing machine further comprises a driving mechanism 31 connected with the conveying chain 32, and the conveying chain 32 is driven to operate through the driving mechanism 31.
The alkali treatment mechanism comprises an alkali spraying mechanism for spraying alkali liquor, an alkali tank for containing the alkali liquor and a label removing device for sending out label paper (or sundries such as broken glass), the alkali spraying mechanism is located above the alkali tank, and one end of a label removing net in the label removing device extends into the alkali tank.
The alkali treatment mechanism further comprises a label removing pump and a label removing nozzle, wherein the label removing nozzle extends into the alkali tank and is positioned above the part of the label removing net extending into the alkali tank, the label removing pump is communicated with the label removing nozzle, so that label paper on the outer wall of the beer bottle is flushed through the label removing pump with low pressure and large flow, and the label removing pump in the label removing device is used for removing the alkali tank, so that the purpose of removing labels is achieved.
The alkali treatment mechanisms are five, the five alkali treatment mechanisms are sequentially arranged between the pre-spraying mechanism 2 and the cooling spraying mechanism, and the five alkali treatment mechanisms are sequentially divided into a first alkali treatment mechanism, a second alkali treatment mechanism, a third alkali treatment mechanism, a fourth alkali treatment mechanism and a fifth alkali treatment mechanism along the moving direction of the conveying chain 32;
the first alkali treatment mechanism comprises a first alkali spraying mechanism 3, a first alkali tank 16, a first label removing pump 17 and a first label removing device 18;
the second alkali treatment mechanism comprises a second alkali spraying mechanism 4, a second alkali tank 19, a second label removing pump 20 and a second label removing device 21;
the third alkali treatment mechanism comprises a third alkali spraying mechanism 5, a third alkali tank 22, a third label removing pump 23 and a third label removing device 24;
the alkali treatment mechanism IV comprises an alkali spraying mechanism IV 7, an alkali tank IV 25, a label removing pump IV 26 and a label removing device IV 27;
the alkali treatment mechanism five comprises an alkali spraying mechanism five 9, an alkali tank five 28, a label removing pump five 29 and a label removing device five 30;
the temperature of the alkali liquor in the first alkali treatment mechanism is 75 ℃, the temperature of the alkali liquor in the second alkali treatment mechanism is 85 ℃, the temperature of the alkali liquor in the third alkali treatment mechanism is 85 ℃, the temperature of the alkali liquor in the fourth alkali treatment mechanism is 85 ℃ and the temperature of the alkali liquor in the fifth alkali treatment mechanism is 65 ℃.
The ultrasonic cleaning mechanisms are provided with two ultrasonic vibration generators, and the ultrasonic vibration generators in the two ultrasonic cleaning mechanisms respectively extend into the alkali tank of the alkali treatment mechanism IV and the alkali tank of the alkali treatment mechanism V. Namely, the first ultrasonic generator 6 extends into the fourth alkali tank 25, and the second ultrasonic generator 8 extends into the fifth alkali tank 28.
It should be understood that the detailed description and specific examples, while indicating the embodiments of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Claims (9)
1. The ultrasonic bottle washing machine for beer bottles with mildew spots is characterized by comprising a bottle feeding mechanism, a conveying chain, a pre-spraying mechanism, a plurality of alkali treatment mechanisms, at least one ultrasonic cleaning mechanism, a cooling spraying mechanism and a bottle discharging mechanism;
the conveying chain is annularly arranged between the bottle feeding mechanism and the bottle discharging mechanism, and a plurality of bottle carrying boxes for containing beer bottles are connected to the conveying chain;
the bottle carrying box is driven by the conveying chain to pass through the pre-spraying mechanism, the plurality of alkali treatment mechanisms and the cooling spraying mechanism;
the ultrasonic cleaning mechanism comprises an ultrasonic generator, and the ultrasonic vibrating plate extends into the alkali treatment mechanism and is positioned on one side of the conveying chain.
2. The ultrasonic bottle washing machine for beer bottles with mildew stains as claimed in claim 1, wherein the ultrasonic generator is immersed in the alkali liquor in the alkali treatment mechanism, the ultrasonic generator is positioned above the conveyor chain, and the emitting surface of the ultrasonic generator is arranged towards the conveyor chain.
3. The ultrasonic beer bottle cleaning machine with mildew stains of claim 1, wherein a dirt conveying chain net is arranged below the pre-spraying mechanism.
4. The ultrasonic bottle washing machine for beer bottles with mildew stains as claimed in claim 1, wherein the pre-spraying mechanism comprises a plurality of spray heads, and the temperature of the liquid sprayed from the plurality of spray heads increases sequentially along the moving direction of the conveyor chain.
5. The ultrasonic bottle washing machine for beer bottles with mildew stains as claimed in claim 1, wherein the cooling spray mechanism comprises a hot water spray mechanism, a warm water spray mechanism, a cold water spray mechanism and a final spray mechanism in sequence along the moving direction of the conveyor chain.
6. The ultrasonic bottle washing machine for beer bottles with mildew stains as claimed in claim 1, further comprising a driving mechanism connected with the conveying chain, wherein the driving mechanism drives the conveying chain to run.
7. The ultrasonic bottle washing machine for beer bottles with mildew stains as claimed in claim 1, wherein the alkali treatment mechanism comprises an alkali spraying mechanism, an alkali tank and a label removing device, the alkali spraying mechanism is positioned above the alkali tank, and one end of the label removing device extends into the alkali tank.
8. The ultrasonic bottle washing machine for beer bottles with mildew spots as claimed in claim 1, wherein said alkali treatment mechanism has five, five of said alkali treatment mechanisms are sequentially arranged between the pre-spraying mechanism and the cooling spraying mechanism, and said five alkali treatment mechanisms are sequentially divided into an alkali treatment mechanism I, an alkali treatment mechanism II, an alkali treatment mechanism III, an alkali treatment mechanism IV and an alkali treatment mechanism V along the moving direction of the conveyor chain;
the temperature of the alkali liquor in the first alkali treatment mechanism is 75 ℃, the temperature of the alkali liquor in the second alkali treatment mechanism is 85 ℃, the temperature of the alkali liquor in the third alkali treatment mechanism is 85 ℃, the temperature of the alkali liquor in the fourth alkali treatment mechanism is 85 ℃ and the temperature of the alkali liquor in the fifth alkali treatment mechanism is 65 ℃.
9. The ultrasonic bottle washing machine for beer bottles with mildew stains as claimed in claim 1, wherein said ultrasonic cleaning mechanism has two ultrasonic vibration generators, and the ultrasonic vibration generators in the two ultrasonic cleaning mechanisms respectively extend into the alkaline tank of the fourth alkaline treatment mechanism and the alkaline tank of the fifth alkaline treatment mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020397400.1U CN212792164U (en) | 2020-03-25 | 2020-03-25 | Ultrasonic bottle washing machine for beer bottle with mildew |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020397400.1U CN212792164U (en) | 2020-03-25 | 2020-03-25 | Ultrasonic bottle washing machine for beer bottle with mildew |
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| CN212792164U true CN212792164U (en) | 2021-03-26 |
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| CN202020397400.1U Active CN212792164U (en) | 2020-03-25 | 2020-03-25 | Ultrasonic bottle washing machine for beer bottle with mildew |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116197198A (en) * | 2023-01-05 | 2023-06-02 | 昆明华狮啤酒有限公司 | Water-saving beer bottle washing machine |
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- 2020-03-25 CN CN202020397400.1U patent/CN212792164U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116197198A (en) * | 2023-01-05 | 2023-06-02 | 昆明华狮啤酒有限公司 | Water-saving beer bottle washing machine |
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