CN212641051U - Continuous hub forming flexible production line - Google Patents
Continuous hub forming flexible production line Download PDFInfo
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- CN212641051U CN212641051U CN202020871666.5U CN202020871666U CN212641051U CN 212641051 U CN212641051 U CN 212641051U CN 202020871666 U CN202020871666 U CN 202020871666U CN 212641051 U CN212641051 U CN 212641051U
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Abstract
The utility model relates to a flexible production line of continuous type wheel hub shaping. It has solved technical defect such as prior art inefficiency. A continuous hub forming flexible production line comprises a hub machine, wherein a plurality of circumferentially and uniformly distributed pulp suction dies, a pulp pool and a cold extrusion die are distributed on the circumferential direction of the hub machine, are positioned right below the hub machine, and are connected with a power device; the drying mold is at least one and is positioned above the side of the cold extrusion mold, and when the slurry suction mold rotates to a position opposite to the drying mold, the drying mold is forced to extend into the slurry suction mold under the driving of the drying power device; and the transfer device is positioned at the circumferential outer side of the hub machine and takes out, transfers and releases the pulp molded product after extrusion heating when the pulp molded product after extrusion heating rotates to a position opposite to the transfer device. The utility model has the advantages that: the heating time of the subsequent hot press can be greatly shortened, and the whole production efficiency is greatly improved.
Description
Technical Field
The utility model belongs to the technical field of the plant fiber product processing, especially, relate to a flexible production line of continuous type wheel hub shaping.
Background
The pulp molded product is formed by cold extrusion and hot press processing.
And during cold extrusion processing, a hub machine is adopted for processing, the processed paper pulp molding product carries high-content moisture, and the paper pulp molding product is dried and processed by a subsequent hot press, so that the cost of the paper pulp molding product is finally obtained.
The production period of the mode is longer, and the drying time of the paper pulp molding product with high moisture content in the hot press is longer, so that the capacity of the whole production line is lower, and the space for further improvement is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned problem, a continuous type wheel hub shaping flexible production line that can solve above-mentioned technical problem is provided.
In order to achieve the above purpose, the utility model adopts the following technical proposal: this flexible production line of continuous type wheel hub shaping includes that the circumference of wheel hub machine and wheel hub machine distributes and has a plurality of thick liquid moulds of inhaling that are circumference evenly distributed to and be located the paper pulp pond under the wheel hub machine, still include:
the cold extrusion die is positioned on the circumferential outer side of the hub machine and is connected with the power device;
the hub machine rotates clockwise, when one of the pulp suction dies rotates to a position opposite to the cold extrusion die, the power device drives the cold extrusion die to be close to the pulp suction die, and the cold extrusion die and the pulp suction die are matched to form an extrusion forming cavity;
the extrusion drying die is at least one and is positioned above the cold extrusion die, and when the pulp suction die rotates to a position opposite to the extrusion drying die, the extrusion drying die is driven by the drying power device to force the extrusion drying die to extend into the pulp suction die for extruding and heating the pulp molding product in the extrusion molding cavity;
and the transfer device is positioned at the circumferential outer side of the hub machine and takes out, transfers and releases the pulp molded product after extrusion heating when the pulp molded product after extrusion heating rotates to a position opposite to the transfer device.
The optimized scheme is that 1-6 extrusion drying dies are arranged and uniformly distributed on the outer side of the periphery of the upper side of the hub machine, and the number of the pulp sucking dies is more than that of the extrusion drying dies;
the cold extrusion die is horizontally arranged, the power device is a horizontal power device, and the transfer device and the cold extrusion die are distributed oppositely.
According to the optimized scheme, the cold extrusion die, the extrusion drying die and the transfer device are respectively fixed on the rack.
According to the optimized scheme, the transfer device comprises at least two mechanical arms, and each mechanical arm is provided with an adsorption type transfer mold.
The mechanical arm takes and releases the pulp molding product to a hot-pressing forming machine through an adsorption type transfer mold. The hot-press forming machine has at least one.
And the second scheme is that the transfer device comprises a rotating shaft and a transfer mold connected to the rotating shaft, the rotating shaft is connected with a rotation driving device, and the rotation driving device is fixed on the translation device.
The optimized scheme also comprises a conveying belt which receives the pulp molding products released by the transfer mold.
According to the optimization scheme, at least one hot press is respectively installed on two sides of the conveying belt, the hot presses installed on one side of the conveying belt and the hot presses installed on the other side of the conveying belt are distributed oppositely, a feeding machine located above the conveying belt is respectively arranged between the two hot presses distributed oppositely, and the feeding machine obtains paper pulp molding products on the conveying belt and places the paper pulp molding products on the two hot presses distributed oppositely at intervals.
According to the optimized scheme, four hot presses are arranged, two hot presses are distributed on one side of the conveying belt at intervals, the other two hot presses are distributed on the other side of the conveying belt at intervals, a material taking machine is arranged between the two hot presses on the same side, and the material taking machine is used for taking and releasing the paper pulp molding products on the hot presses to the stacking platform.
According to the optimized scheme, the power device comprises an extrusion oil cylinder which is horizontally arranged, and a telescopic rod of the extrusion oil cylinder is connected with a cold extrusion die.
According to the optimized scheme, the drying power device comprises a power cylinder which is obliquely and/or vertically arranged, and a telescopic rod of the power cylinder is connected with the extrusion drying die.
Compared with the prior art, the flexible production line of continuous type wheel hub shaping's advantage lies in:
through the extrusion drying mould in advance, it can be dried to paper pulp molding product, can dry paper pulp molding product that originally moisture content 75% to paper pulp molding product that moisture content 50%, and subsequent hot press can shorten the heating time by a wide margin, and whole production efficiency improves by a wide margin.
Drawings
Fig. 1 is a schematic structural diagram provided by the present invention.
Fig. 2 is a schematic diagram of the block diagram structure provided by the present invention.
Fig. 3 is a schematic diagram of a second structure of the transfer device according to the present invention.
Fig. 4 is a schematic structural view of a translation driving device of the transfer device according to the present invention.
Fig. 5 is a schematic view of another perspective structure of the transfer device according to the present invention.
In the figure, a hub machine 10, a pulp suction die 101, a cold extrusion die 20, a power device 30, an extrusion drying die 40, a drying power device 50, a transfer device 60, a reclaimer 600, a manipulator 601, an adsorption transfer die 602, a rotating shaft 603, a transfer die 604, a rotary driving device 605, a translation device 606, a conveying belt 607, a hot press 608, a feeder 609, a stacking platform 60a and a pulp chest a.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
Example one
As shown in figures 1 and 2 of the drawings,
this flexible production line of continuous type wheel hub shaping includes that the circumference of wheel hub machine 10 and wheel hub machine 10 distributes and has a plurality of thick liquid mould 101 of inhaling that are circumference evenly distributed to and be located the paper pulp pond a under wheel hub machine 10, every on the wheel hub machine 10 inhale thick liquid mould 101 and can dip in paper pulp pond a in proper order, and inhale the thick liquid mould 101 with the paper pulp in the paper pulp pond a in, this is prior art, and this embodiment does not do further to its structure and gives redundant details, for example: CN 97222652.
Further comprising:
the cold extrusion die 20 is matched with the pulp suction die 101, pulp molded products can be manufactured by the mutual matching of the cold extrusion die 20 and the pulp suction die, the pulp molded products are positioned on the circumferential outer side of the hub machine 10 and are horizontally arranged, and the cold extrusion die 20 is connected with the power device 30; that is, the pulp is vertically distributed during pulp suction, and the pulp suction mold 101 after pulp suction leaves the pulp tank, and the rotation is the matching position of the cold extrusion mold and the pulp suction mold.
The hub machine 10 rotates clockwise and when one of the slurry suction dies 101 rotates to a position opposite to the cold extrusion die 20, the power device 30 drives the cold extrusion die 20 to be close to the slurry suction die 101, and the cold extrusion die 20 and the slurry suction die 101 cooperate to form an extrusion molding cavity;
the extrusion molding cavity can be a container molding cavity or a cup cover molding cavity.
The squeezing and drying die 40 is arranged above the cold squeezing die 20, at least one squeezing and drying die 40 is arranged above the cold squeezing die 20, and when the pulp sucking die 101 rotates to a position opposite to the squeezing and drying die 40, the squeezing and drying die 40 is driven by the drying power device 50 to force the squeezing and drying die 40 to extend into the pulp sucking die 101 for squeezing and heating the pulp molded product in the squeezing and forming cavity;
the structure of the extrusion drying die 40 is the same as that of the cold extrusion die 20, and is a T-shaped structure, and the extrusion drying die 40 is an electric heating extrusion drying die, and can also be a steam heating extrusion drying die as long as the heating drying requirements can be met.
And the transfer device 60 is positioned at the circumferential outer side of the hub machine 10, and preferably, the transfer device 60 is opposite to the cold extrusion die 20, and when one pulp suction die 101 in the plurality of pulp suction dies 101 is opposite to the cold extrusion die 20, the transfer device 60 takes, transfers and releases the pulp molded product in the pulp suction die 101.
Preferably, the power unit 30 is a horizontal power unit.
The transfer device 60 and the cold extrusion die 20 are located on a horizontal plane, i.e. outside the two opposite suction dies 101.
The number of the extrusion drying dies 40 in the application is 1-6, and the extrusion drying dies 40 are uniformly distributed outside the periphery of the upper side of the hub machine 10, and the number of the slurry suction dies 101 is more than that of the extrusion drying dies 40.
Preferably, there are 3 extrusion drying dies 40, wherein one extrusion drying die 40 is vertically arranged, and the other two extrusion drying dies 40 vertically arranged are arranged at 45 °.
Next, the cold extrusion die 20, the extrusion drying die 40, and the transfer device 60 are fixed to the frame, respectively.
The transfer device 60 in the present application includes at least two robots 601, and each robot 601 is provided with a suction type transfer mold 602. Manipulator 601 is a commercially available item, such as an ABB-IRB-2600 robot.
The structure of the adsorption transfer mold 602 is the same as that of the cold extrusion mold 20, and the adsorption transfer mold 602 is provided with a plurality of suction cups or a plurality of small suction holes, so that the pulp molded product can be adsorbed by pumping out air, and conversely, the pulp molded product can be released.
The power device 30 comprises an extrusion oil cylinder which is horizontally arranged, and the telescopic rod of the extrusion oil cylinder is connected with the cold extrusion die 20. The extrusion oil cylinder is arranged on the frame.
The drying power device 50 comprises a power cylinder which is obliquely and/or vertically arranged, and an expansion rod of the power cylinder is connected with the extrusion drying die 40. The power cylinder is arranged on the frame.
Starting the hub machine 10, wherein the hub machine 10 rotates clockwise, the pulp suction molds 101 on the hub machine 10 sequentially enter the pulp tank, and when the pulp suction molds sequentially leave the pulp tank, the pulp at the moment is adsorbed by the pulp suction molds, namely, a layer of pulp is arranged on the inner surface of the pulp suction mold;
when the pulp suction mold with the pulp adsorbed thereon rotates to the position opposite to the cold extrusion mold 20, the cold extrusion mold 20 realizes cold extrusion under the driving of the power device 30, namely, a pulp molded product is prepared;
the cold extrusion die 20 is reset, the pulp molded product is rotated to the next position at this time, that is, the extrusion drying die 40 is driven by the drying power device 50 to extend into the pulp suction die 101, the extrusion drying die 40 is heated to pre-dry the pulp molded product before hot pressing, and the number of the cold extrusion die 20 can be set according to the actual production capacity;
the dried pulp molded product is rotated to a position opposite to the transfer device 60, at which time the pulp molded product is taken by the transfer device 60, and then transferred and released.
The specific acquisition and transfer process is as follows:
taking two manipulators 601 as an example, one of the manipulators operates to drive the corresponding adsorption type transfer mold 602 to take the dried product in the pulp suction mold, and then the dried product is placed on the hot press, while the other manipulator is in a standby state, that is, once the previous manipulator finishes taking the material, the other manipulator starts to take the material.
The number of the mechanical arms is determined according to the actual production capacity, for example, 4 mechanical arms can be designed, and when 4 mechanical arms are designed, the two mechanical arms are distributed oppositely.
Through the extrusion drying mould in advance, it can be dried to paper pulp molding product, can dry paper pulp molding product that originally moisture content 75% to paper pulp molding product that moisture content 50%, and subsequent hot press can shorten the heating time by a wide margin, and whole production efficiency improves by a wide margin.
Example two
As shown in figure 1 and figures 3-5,
the transfer device 60 comprises a rotating shaft 603 and a transfer mold 604 connected to the rotating shaft 603, the rotating shaft 603 is connected to a rotation driving device 605, and the rotation driving device 605 is fixed to a translation device 606.
The rotary drive 605 includes a servo motor that is connected to the rotary shaft through a gear transmission structure. The structure of the transfer mold 604 is the same as that of the suction type transfer mold.
The rotational angle of the rotary drive 605 is 90 °, or other angles as long as the release of the pulp molded product can be facilitated.
The translation device 606 includes a translation mount coupled to a cylinder or ram. The translation seat is connected with the frame in a horizontal sliding manner. The horizontal sliding connection can be realized by a guide rail sliding block mode.
A conveying belt 607 is further included, and the conveying belt 607 receives the pulp molded product released from the transfer mold 604.
At least one hot press 608 is respectively installed on two sides of the conveying belt 607, the hot press 608 installed on one side of the conveying belt 607 and the hot press 608 installed on the other side of the conveying belt 607 are oppositely distributed, a feeder 609 positioned above the conveying belt 607 is respectively arranged between the two hot presses 608 which are oppositely distributed, and the feeder 609 obtains and alternately places the pulp molding products on the conveying belt on the two hot presses 608 which are oppositely distributed.
Four hot presses 608 are provided, two hot presses 608 are spaced apart on one side of the conveyor 607, another two hot presses 608 are spaced apart on the other side of the conveyor 607, and a reclaimer 600 is provided between the two hot presses 608 on the same side, and the reclaimer 600 takes and releases the molded pulp products on the hot presses 608 to the stacking platform 60 a.
The conveyer belt conveys the paper pulp molding products to a feeder position, the feeder takes and releases the paper pulp molding products into the hot press, and the paper pulp molding products in the hot press are taken by the taking machine and stacked on the stacking platform.
The feeder 609 has the same structure as the reclaimer 600, and comprises a portal frame and a translation seat body connected to the portal frame, wherein the translation seat body is connected with a translation driving cylinder or connected with a driving motor through a screw rod, the translation seat body is connected with a lifting seat, the lifting seat is connected with the lifting cylinder, the lifting seat is connected with a material taking moving seat, the material taking moving seat is connected with the translation driving cylinder, and a sucker is arranged on the material taking moving seat.
The translation driving cylinder drives the sucker on the material taking moving seat to move in place, the lifting seat can lift after obtaining products through lifting, and meanwhile, the obtained products can be sent to different hot presses through the movement of the translation seat body or obtained from the hot presses and released on the stacking platform.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (10)
1. The utility model provides a flexible production line of continuous type wheel hub shaping, the circumference of including wheel hub machine (10) and wheel hub machine (10) distributes and has a plurality of thick liquid moulds (101) of inhaling that are circumference evenly distributed to and be located paper pulp pond (a) under wheel hub machine (10), its characterized in that still includes:
the cold extrusion die (20) is positioned on the circumferential outer side of the hub machine (10) and is connected with the power device (30);
the hub machine (10) rotates clockwise, when one pulp suction die (101) rotates to a position opposite to the cold extrusion die (20), the power device (30) drives the cold extrusion die (20) to be close to the pulp suction die (101), and the cold extrusion die (20) and the pulp suction die (101) are matched to form an extrusion forming cavity;
the extrusion drying die (40), at least one extrusion drying die (40) is positioned above the cold extrusion die (20), when the pulp suction die (101) rotates to a position opposite to the extrusion drying die (40), the extrusion drying die (40) is driven by the drying power device (50) to force the extrusion drying die (40) to extend into the pulp suction die (101) for extruding and heating the pulp molding product in the extrusion molding cavity;
and a transfer device (60) which is positioned at the circumferential outer side of the hub machine (10), and the transfer device (60) takes and transfers and releases the pulp molded product after extrusion heating when the pulp molded product after extrusion heating rotates to the position opposite to the transfer device (60).
2. A continuous hub forming flexible production line according to claim 1, characterized in that the number of the extrusion drying dies (40) is 1-6, the extrusion drying dies (40) are uniformly distributed outside the upper side periphery of the hub machine (10), and the number of the slurry suction dies (101) is more than that of the extrusion drying dies (40);
the cold extrusion die (20) is horizontally arranged, the power device (30) is a horizontal power device, and the transfer device (60) and the cold extrusion die (20) are distributed oppositely.
3. A continuous hub forming flexible production line as claimed in claim 1, wherein the cold extrusion die (20), the extrusion drying die (40) and the transfer device (60) are respectively fixed on a machine frame.
4. The continuous hub forming flexible production line according to claim 1, characterized in that the transfer device (60) comprises at least two manipulators (601), and each manipulator (601) is provided with a suction type transfer die (602).
5. A continuous hub forming flexible production line according to claim 1, characterized in that said transfer device (60) comprises a rotating shaft (603) and a transfer die (604) connected to the rotating shaft (603), the rotating shaft (603) is connected to a rotating drive device (605), and the rotating drive device (605) is fixed to a translation device (606).
6. A continuous hub forming flexible production line according to claim 5, characterized by further comprising a conveyor belt (607), wherein the conveyor belt (607) receives the pulp molded product released from the transfer mold (604).
7. A continuous hub forming flexible production line according to claim 6, characterized in that at least one hot press (608) is respectively installed on two sides of the conveyor belt (607), the hot presses (608) installed on one side of the conveyor belt (607) and the hot presses (608) installed on the other side of the conveyor belt (607) are oppositely distributed, a feeder (609) positioned above the conveyor belt (607) is respectively arranged between the two oppositely distributed hot presses (608), and the feeder (609) takes and places pulp molding products on the conveyor belt on the two oppositely distributed hot presses (608) at intervals.
8. A continuous hub forming flexible production line according to claim 7, characterized in that the number of the hot presses (608) is four, two hot presses (608) are arranged at intervals on one side of the conveyor belt (607), the other two hot presses (608) are arranged at intervals on the other side of the conveyor belt (607), a reclaimer (600) is arranged between the two hot presses (608) on the same side, and the reclaimer (600) is used for taking and releasing pulp molding products on the hot presses (608) to the stacking platform (60 a).
9. The continuous hub forming flexible production line as claimed in claim 1, wherein the power device (30) comprises a horizontally arranged extrusion cylinder, and an expansion rod of the extrusion cylinder is connected with the cold extrusion die (20).
10. A continuous hub forming flexible production line according to claim 1, characterized in that the drying power device (50) comprises an inclined and/or vertical power cylinder, the telescopic rod of which is connected with the extrusion drying die (40).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2019219950659 | 2019-11-18 | ||
| CN201921995065 | 2019-11-18 |
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| CN212641051U true CN212641051U (en) | 2021-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020871666.5U Active CN212641051U (en) | 2019-11-18 | 2020-05-21 | Continuous hub forming flexible production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114622447A (en) * | 2022-03-15 | 2022-06-14 | 王雪峰 | Polymerization goods environmental protection preparation system based on plant fiber mould pressing |
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2020
- 2020-05-21 CN CN202020871666.5U patent/CN212641051U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114622447A (en) * | 2022-03-15 | 2022-06-14 | 王雪峰 | Polymerization goods environmental protection preparation system based on plant fiber mould pressing |
| CN114622447B (en) * | 2022-03-15 | 2024-08-06 | 湖南熙亚图环保科技有限公司 | Polymeric product environment-friendly preparation system based on plant fiber mould pressing |
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