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CN212555413U - Soft porcelain scraping and coating machine - Google Patents

Soft porcelain scraping and coating machine Download PDF

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Publication number
CN212555413U
CN212555413U CN202020919079.9U CN202020919079U CN212555413U CN 212555413 U CN212555413 U CN 212555413U CN 202020919079 U CN202020919079 U CN 202020919079U CN 212555413 U CN212555413 U CN 212555413U
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China
Prior art keywords
operating platform
soft porcelain
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screw pump
rubber roller
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Active
Application number
CN202020919079.9U
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Chinese (zh)
Inventor
方宏春
李翠
周永军
杨井路
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Anhui Zhongzhi Intelligent Equipment Co ltd
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Huainan Zhongzhi Machinery Equipment Co ltd
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Priority to CN202020919079.9U priority Critical patent/CN212555413U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a soft porcelain knife coating machine, including base, operation panel, locating component and control box, the top of base is provided with the screw pump, the input of screw pump is provided with the feeder hopper, the output of screw pump is provided with the discharge gate, the bottom of operation panel one end is provided with H type mounting bracket, the one end that the operation panel was kept away from at H type mounting bracket top is provided with the membrane fixation roller, the bilateral symmetry that H type mounting bracket top is close to membrane fixation roller one end is provided with fixed subassembly, the top that the operation panel is close to membrane fixation roller one side is provided with the mounting bracket. The utility model discloses the device is through mutually supporting of inverter motor, double flute band pulley, drive belt, band pulley, rubber roll group A and rubber roll group B and is carried out synchronous expansion to two kinds of materials, and inverter motor adopts speed adjustable inverter motor, can adjust and match each other with back end equipment speed, guarantees not the non-overlapping net of netting in the knife coating work.

Description

Soft porcelain scraping and coating machine
Technical Field
The utility model relates to a soft porcelain knife coating technology field specifically is soft porcelain knife coating machine.
Background
The soft porcelain is not real porcelain or ceramic tile, is a novel building decoration material, and is a flexible building decoration surface material formed by molding, baking and irradiating crosslinking by using a special temperature control molding system; since the tile has the appearance effect of the tile at the beginning of birth, the tile is commonly called soft porcelain, later, along with the development of technology, stone imitation, leather imitation, wood imitation and the like can be developed, all the imaginable soft porcelain can be realized, and in the processing process of the soft porcelain composite board, before the bonding mortar is solidified and hardened, the stirred soft porcelain raw material needs to be injected into the groove of the substrate by a blade coater until the groove is filled, and part of the soft porcelain raw material higher than the surface of the substrate is scraped;
the existing soft porcelain blade coating machine has poor feeding stability, and can cause gaps, bubbles and the like in the product, so that the quality of the product is reduced; the operation table surface is not easy to clean subsequently, so that the cleaning difficulty of operators is increased; the two materials of the soft porcelain knife coater need to be synchronously output to ensure the normal operation of knife coating operation, otherwise, the operation is inconvenient because frequent debugging is needed by an operator, and meanwhile, the corresponding adjustment is difficult to be carried out according to the speed of a conveying part of a subsequent machine, and the net stacking and net overlapping are easy to occur; and the film fixing roller is inconvenient to disassemble and assemble.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a soft porcelain knife coater to solve the problems that the prior soft porcelain knife coater in the background technology has poor feeding stability, can cause the inside of a product to generate gaps, bubbles and the like, and further reduces the quality of the product; the operation table surface is not easy to clean subsequently, so that the cleaning difficulty of operators is increased; the two materials of the soft porcelain knife coater need to be synchronously output to ensure the normal operation of knife coating operation, otherwise, the operation is inconvenient because frequent debugging is needed by an operator, and meanwhile, the corresponding adjustment is difficult to be carried out according to the speed of a conveying part of a subsequent machine, and the net stacking and net overlapping are easy to occur; and the membrane fixing roller is inconvenient to disassemble and assemble.
In order to achieve the above object, the utility model provides a following technical scheme: the soft porcelain blade coating machine comprises a base, an operating platform, a positioning assembly and a control box, wherein a screw pump is arranged at the top of the base, a feed hopper is arranged at the input end of the screw pump, a discharge outlet is arranged at the output end of the screw pump, an H-shaped mounting frame is arranged at the bottom of one end of the operating platform, a film fixing roller is arranged at one end, far away from the operating platform, of the top of the H-shaped mounting frame, fixing assemblies are symmetrically arranged at two sides, close to one end of the film fixing roller, of the top of the H-shaped mounting frame, a mounting frame is arranged at the top of one side, close to the film fixing roller, of the operating platform, a rubber roller set B is arranged at one side, far away from the operating platform, of two ends of the mounting frame, close to one side of the operating, driven rollers A are arranged at the middle positions of the tops of two groups of fixed plates on the same side, an inverted U-shaped fixed plate A is hinged to one side of the outer side of each fixed plate, bearings A are arranged at the two ends, close to the top, of the inner side of each inverted U-shaped fixed plate A and the two ends, close to the top, of the fixed plate, a rubber roller group A is arranged at one side, close to an operating platform, of the bottom of each supporting frame, a mounting shell is arranged at one end, far away from a base, of the operating platform, one side, close to a rubber roller group B, of one end of the operating platform, a double-groove belt wheel is arranged at the middle position of one end, far away from the operating platform, of the mounting shell, belt wheels are arranged on the outer sides of the belt wheels and matched with the belt wheels, the inner sides of the two, the variable frequency motor is installed at the top of supporting seat, variable frequency motor's output runs through the inboard that the installation shell extended to double flute band pulley, the one end that the installation shell was kept away from to the operation panel is provided with the passage, the input and the discharge gate interconnect of passage, the top of operation panel evenly is provided with three groups of scrapers, the intermediate position department at control box top is provided with control panel, control panel passes through the wire and is connected with screw pump and variable frequency motor electricity respectively.
Preferably, locating component is including falling U style of calligraphy fixed plate B, bearing B and bearing C, one side that the operation panel was kept away from at H type mounting bracket both sides top all articulates there is the U style of calligraphy fixed plate B that falls, and is two sets of the intermediate position department that falls U style of calligraphy fixed plate B and be close to one side each other is provided with bearing B, the inside both sides of keeping away from operation panel one end of H type mounting bracket all are provided with two sets of bearing C, bearing B and two sets of the mutual adaptation of bearing C.
Preferably, the both sides of scraper all are provided with aluminum plate, the bottom that the membrane fixed roll one end was kept away from to the support frame all is provided with the guide rail, and the homonymy is two sets of the inside of guide rail is provided with two sets of sliders, the outside and the aluminum plate fixed connection of slider.
Preferably, the rubber roller group A and the rubber roller group B are two groups of rubber rollers which are matched with each other, and one end of one group of rubber rollers in the rubber roller group A and the rubber roller group B is respectively fixed with the inner sides of the two groups of belt wheels.
Preferably, the material guide pipe is made of a high-pressure rubber hose material.
Preferably, the four corners department of control box bottom all is provided with anti-skidding stabilizer blade, and one side of control box is provided with the access door.
Preferably, the top of the operating platform is provided with laminated glass with the thickness of 10 mm.
Compared with the prior art, the beneficial effects of the utility model are that: the soft porcelain blade coating machine takes a screw pump as a feeding form, the screw pump adopts pressure monitoring and variable frequency control, and the feeding pressure is stable and adjustable; the whole machine is assembled by aluminum profiles, and the appearance is beautiful and tidy; the top of the operation table is made of 10mm laminated glass, and the operation table is flat, smooth and easy to clean; the variable frequency motor is adjustable in speed, can be adjusted to be matched with the rear-section equipment, and ensures that no net is stacked or overlapped in the scraping and coating work; and the locating component in the device is provided with a triangular fixing form by three groups of bearings, so that the film fixing roller is fixed, and the inverted U-shaped fixing plate B is turned over, so that the film fixing roller can be quickly taken out after the upper end bearing B is opened, and the operation is more convenient, quicker and safer.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a side view of the present invention;
FIG. 3 is a front view of the present invention;
fig. 4 is a top view of the present invention;
fig. 5 is a schematic view of the internal structure of the mounting shell of the present invention;
fig. 6 is an enlarged schematic view of the structure at a in fig. 1 according to the present invention;
fig. 7 is an enlarged schematic view of the structure at B of fig. 2 according to the present invention;
fig. 8 is an enlarged schematic view of the structure at C in fig. 2 according to the present invention.
In the figure: 1. a film fixing roller; 2. an H-shaped mounting rack; 3. a material guide pipe; 4. a discharge port; 5. a base; 6. a screw pump; 7. a feed hopper; 8. an operation table; 9. a control box; 10. a control panel; 11. a support frame; 12. a driven roller A; 13. a rubber roller set A; 14. mounting a shell; 15. a scraper; 16. a driven roller B; 17. a mounting frame; 18. A rubber roller set B; 19. a double-groove belt pulley; 20. a variable frequency motor; 21. a supporting seat; 22. a fixing plate; 23. a bearing A; 24. an inverted U-shaped fixing plate A; 25. an inverted U-shaped fixing plate B; 26. a pulley; 27. a transmission belt; 28. a bearing B; 29. a slider; 30. a guide rail; 31. and (C) a bearing.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides an embodiment: a soft porcelain blade coating machine comprises a base 5, an operation table 8, a positioning assembly and a control box 9, wherein a screw pump 6 is arranged at the top of the base 5, the model of the screw pump 6 is G25-2, the input end of the screw pump 6 is provided with a feed hopper 7, the output end of the screw pump 6 is provided with a discharge port 4, the screw pump is connected with a material guide pipe 3 and transmits a complexing agent, an H-shaped installation frame 2 is arranged at the bottom of one end of the operation table 8, a film fixing roller 1 is arranged at one end, far away from the operation table 8, of the top of the H-shaped installation frame 2, fixing assemblies are symmetrically arranged at two sides, close to one end of the film fixing roller 1, of the operation table 8, an installation frame 17 is arranged at the top of one side, close to the film fixing roller 1, a rubber roller set B18 is arranged at two ends of the bottom of the installation frame 17, far away from the operation table 8, a PET film needs, the top of the two ends of the operating platform 8 is provided with a support frame 11, the middle position of the top of the two ends of the support frame 11 is provided with two groups of fixing plates 22, the middle position of the top of the two groups of fixing plates 22 on the same side is provided with a driven roller A12, one side of the outer side of the fixing plate 22 is hinged with an inverted U-shaped fixing plate A24, the two ends of the inner side of the inverted U-shaped fixing plate A24 and the two ends of the fixing plate 22 close to the top of one side are provided with bearings A23, one side of the bottom of the two ends of the support frame 11 close to the operating platform 8 is provided with a rubber roller group A13, the fiber mesh glass cloth can pass through the rubber roller group A13 to transmit the rubber roller group, one side of the end of the operating platform 8 far away from the base 5 close to a rubber roller group B18 is provided with an installation shell 14, the middle position of one end inside the, the outside of band pulley 26 all is provided with rather than the drive belt 27 of mutually supporting, the inboard of two sets of band pulleys 26 respectively with rubber roll group A13 and rubber roll group B18 interconnect, band pulley 26 passes through drive belt 27 and the mutual adaptation of double flute band pulley 19, the bottom that operation panel 8 one end was kept away from to installation shell 14 is installed supporting seat 21, inverter motor 20 is installed at the top of supporting seat 21, inverter motor 20's output runs through the inboard that installation shell 14 extends to double flute band pulley 19, the one end that installation shell 14 was kept away from to operation panel 8 is provided with stand pipe 3, the input and the discharge gate 4 interconnect of stand pipe 3, the top of operation panel 8 evenly is provided with three groups of scrapers 15, stand pipe 3 is three groups, be located directly over three groups of scrapers respectively, the intermediate position department at control box 9 top is provided with control panel 10, control panel 10 is connected with screw pump 6 and.
The control panel 10, the screw pump 6 and the variable frequency motor 20 in the device are the prior art, and the composition structure and the connection mode of the device are completely the same as those of the prior device.
Further, locating component includes the type of falling U fixed plate B25, bearing B28 and bearing C31, the one side that operation panel 8 was kept away from at 2 both sides tops of H type mounting bracket all articulates there is type of falling U fixed plate B25, two sets of type of falling U fixed plate B25 intermediate position departments that are close to one side each other are provided with bearing B28, the inside both sides of keeping away from operation panel 8 one end of H type mounting bracket 2 all are provided with two sets of bearing C31, bearing B28 and two sets of bearing C31 mutual adaptation, fix membrane fixed roll 1, the type of falling U fixed plate B25 overturns, make upper end bearing B28 open the back, can take out membrane fixed roll 1 fast, operate convenient and fast more and safety.
Further, the both sides of scraper 15 all are provided with aluminum plate, and the bottom that 1 one end was kept away from to membrane fixed roll is all provided with guide rail 30 to support frame 11, and the inside of the two sets of guide rail 30 of homonymy is provided with two sets of sliders 29, and the outside and the aluminum plate fixed connection of slider 29, the adjustment of accessible installation guide rail 30 position is adjusted the interval of scraper 15 and glass mesa, guarantees the even of blade coating roughness and thickness.
Furthermore, the rubber roller group A13 and the rubber roller group B18 are two groups of rubber rollers which are matched with each other, one end of one group of rubber rollers in the rubber roller group A13 and the rubber roller group B18 is fixed with the inner sides of the two groups of belt wheels 26 respectively, and two materials of a PET film and a glass fiber mesh fabric are unfolded synchronously.
Furthermore, the material guide pipe 3 is made of high-pressure rubber hose materials, so that the material guide pipe is convenient to disassemble and clean.
Further, the four corners department of control box 9 bottom all is provided with anti-skidding stabilizer blade, supports stably, and one side of control box 9 is provided with access door, the easy access.
Furthermore, laminated glass with the thickness of 10mm is arranged at the top of the operating platform 8, and the laminated glass is flat, smooth and easy to clean.
The working principle is as follows: the electric parts of the device are all powered by an external power supply, the machine is used for carrying out blade coating on the surface-mounted ceramic substrate, the screw pump 6 is used as a feeding form, the screw pump 6 adopts pressure monitoring and variable frequency control, and the feeding pressure is stable and adjustable; the material guide pipe 3 is connected with a machine, and the material guide pipe 3 is connected by a 304 stainless steel quick connector, so that the material guide pipe is convenient to disassemble and clean; the whole machine is assembled by aluminum profiles; the appearance is beautiful and tidy; the top of the operating platform 8 is made of 10mm laminated glass which is smooth and easy to clean; the machine is used for unfolding a PET film and a glass fiber mesh cloth in a knife coating process, and during operation, the machine is powered on, a control panel 10 is opened, a variable frequency motor 20 is opened through the control panel 10, a double-groove belt wheel 19 is driven to rotate through the variable frequency motor 20, then a belt wheel 26 is driven to rotate through two groups of driving belts 27, and then a group of rubber rollers in a rubber roller group A13 and a rubber roller group B18 are respectively driven to synchronously unfold the PET film and the glass fiber mesh cloth, and the variable frequency motor 20 adopts a variable frequency motor with adjustable speed, can be adjusted to be matched with the speed of rear-section equipment, and ensures that no net stacking and no net folding occur in knife coating work; the blade coating machine adopts three groups of scrapers 15 to carry out blade coating on the glass, the scrapers 15 are provided with aluminum plates which are connected with a sliding block 29, the sliding block 29 is connected with a supporting frame 11 in a matching way with a guide rail 30, the distance between the scrapers 15 and the glass table top can be adjusted through adjusting the position of the guide rail 30, and the evenness of the blade coating flatness and thickness can be ensured; locating component fixes membrane fixation roller 1 by the triangle-shaped form that sets up of three group bearings in the device, and the U-shaped fixed plate B25 is fallen in the upset for upper end bearing B28 opens the back, can take out membrane fixation roller 1 fast, and convenient and fast more and safety of operation.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. Soft porcelain knife coating machine, including base (5), operation panel (8), locating component and control box (9), its characterized in that: the top of the base (5) is provided with a screw pump (6), the input end of the screw pump (6) is provided with a feed hopper (7), the output end of the screw pump (6) is provided with a discharge hole (4), the bottom of one end of the operating platform (8) is provided with an H-shaped mounting rack (2), one end of the top of the H-shaped mounting rack (2), which is far away from the operating platform (8), is provided with a film fixing roller (1), the two sides of the top of the H-shaped mounting rack (2), which are close to one end of the film fixing roller (1), are symmetrically provided with fixing components, the top of one side, which is close to one side of the film fixing roller (1), of the operating platform (8) is provided with a mounting rack (17), one side, which is far away from the operating platform (8), of the two ends of the bottom of the mounting rack, the top at both ends of the operating platform (8) is provided with a support frame (11), two groups of fixing plates (22) are arranged at the middle positions of the tops of both ends of the support frame (11), driven rollers A (12) are arranged at the middle positions of the tops of the two groups of fixing plates (22) at the same side, an inverted U-shaped fixing plate A (24) is hinged to one side of the outer side of each fixing plate (22), bearings A (23) are arranged at the two ends, close to the top of one side, of the inner side of each inverted U-shaped fixing plate A (24) and the corresponding fixing plate (22), a rubber roller group A (13) is arranged at one side, close to the operating platform (8), of the bottoms of both ends of the support frame (11), a mounting shell (14) is arranged at one side, far away from the base (5), close to the rubber roller group B (18), of one, both sides of one end of the operating platform (8) far away from the inside of the mounting shell (14) are provided with belt wheels (26), the outer sides of the belt wheels (26) are provided with transmission belts (27) matched with the belt wheels, the inner sides of the two groups of belt wheels (26) are respectively connected with the rubber roller group A (13) and the rubber roller group B (18), the belt wheels (26) are matched with the double-groove belt wheels (19) through the transmission belts (27), the bottom of one end of the mounting shell (14) far away from the operating platform (8) is provided with a supporting seat (21), the top of the supporting seat (21) is provided with a variable frequency motor (20), the output end of the variable frequency motor (20) penetrates through the mounting shell (14) and extends to the inner side of the double-groove belt wheels (19), one end of the operating platform (8) far away from the mounting shell (14) is provided with a material guide pipe (3), and the input, the top of the operation table (8) is uniformly provided with three groups of scrapers (15), a control panel (10) is arranged in the middle of the top of the control box (9), and the control panel (10) is electrically connected with the screw pump (6) and the variable frequency motor (20) through conducting wires respectively.
2. The soft porcelain blade coater of claim 1, wherein: locating component is including falling U style of calligraphy fixed plate B (25), bearing B (28) and bearing C (31), one side that operation panel (8) were kept away from at H type mounting bracket (2) both sides top all articulates there is the U style of calligraphy fixed plate B (25) of falling, and is two sets of the intermediate position department that falls U style of calligraphy fixed plate B (25) and be close to one side each other is provided with bearing B (28), the inside both sides of keeping away from operation panel (8) one end of H type mounting bracket (2) all are provided with two sets of bearing C (31), bearing B (28) and two sets of bearing C (31) adaptation each other.
3. The soft porcelain blade coater of claim 1, wherein: the both sides of scraper (15) all are provided with aluminum plate, the bottom that membrane fixed roll (1) one end was kept away from in support frame (11) all is provided with guide rail (30), and the homonymy is two sets of the inside of guide rail (30) is provided with two sets of sliders (29), the outside and the aluminum plate fixed connection of slider (29).
4. The soft porcelain blade coater of claim 1, wherein: the rubber roller group A (13) and the rubber roller group B (18) are two groups of rubber rollers which are matched with each other, and one end of one group of rubber rollers in the rubber roller group A (13) and the rubber roller group B (18) is fixed with the inner sides of the two groups of belt wheels (26) respectively.
5. The soft porcelain blade coater of claim 1, wherein: the material guide pipe (3) is made of high-pressure rubber hose materials.
6. The soft porcelain blade coater of claim 1, wherein: the four corners department of control box (9) bottom all is provided with anti-skidding stabilizer blade, and one side of control box (9) is provided with the access door.
7. The soft porcelain blade coater of claim 1, wherein: and laminated glass with the thickness of 10mm is arranged at the top of the operating platform (8).
CN202020919079.9U 2020-05-27 2020-05-27 Soft porcelain scraping and coating machine Active CN212555413U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020919079.9U CN212555413U (en) 2020-05-27 2020-05-27 Soft porcelain scraping and coating machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020919079.9U CN212555413U (en) 2020-05-27 2020-05-27 Soft porcelain scraping and coating machine

Publications (1)

Publication Number Publication Date
CN212555413U true CN212555413U (en) 2021-02-19

Family

ID=74632969

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020919079.9U Active CN212555413U (en) 2020-05-27 2020-05-27 Soft porcelain scraping and coating machine

Country Status (1)

Country Link
CN (1) CN212555413U (en)

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Address after: 232000 No.26, phase II, Datong Industrial Park, Huainan City, Anhui Province

Patentee after: Anhui Zhongzhi Intelligent Equipment Co.,Ltd.

Country or region after: China

Address before: 232000 No.26, phase II, Datong Industrial Park, Huainan City, Anhui Province

Patentee before: HUAINAN ZHONGZHI MACHINERY EQUIPMENT Co.,Ltd.

Country or region before: China