CN212443615U - Multifunctional wire cutting machine - Google Patents
Multifunctional wire cutting machine Download PDFInfo
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- CN212443615U CN212443615U CN202020998325.4U CN202020998325U CN212443615U CN 212443615 U CN212443615 U CN 212443615U CN 202020998325 U CN202020998325 U CN 202020998325U CN 212443615 U CN212443615 U CN 212443615U
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Abstract
The utility model provides a multi-functional line cutting machine, including home roll cutting mechanism and coordinate actuating mechanism, coordinate actuating mechanism includes that X axle servo sliding mechanism and Y axle feed climbing mechanism, be fixed with the workstation on X axle servo sliding mechanism's the slider, home roll cutting mechanism sets up in the workstation top, home roll cutting mechanism is including cutting the copper wire, the home roll, guide pulley and home roll motor, the workstation is swivel work head, Y axle feeds climbing mechanism includes that Y axle feeds the climbing mechanism that platform and control Y axle fed the platform to go up and down, coordinate actuating mechanism still includes fourth shaft angle rotary mechanism, fourth shaft angle rotary mechanism sets up on Y axle feeds the platform and drives swivel work head and carry out the arc for the horizontal plane and adjust. The utility model discloses structural configuration is reasonable, can carry out the dysmorphism cutting to the work piece, can be well adapted to except that boring into the various special-shaped cutting sculpture operations of glyptic, for example the cutting of various arcwall face cutting, evagination shape etc..
Description
Technical Field
The utility model relates to a line cutting equipment technical field especially relates to a multifunctional line cutting machine.
Background
In the wire cutting process, a workpiece is generally cut by a cutting wire. The common wire cutting machine can clamp a workpiece through the workbench, and the workbench is driven to move through the planker, the rolling guide rail, the screw rod kinematic pair, the gear transmission mechanism and other structures, so that the cutting of the workpiece by the cutting steel wire is facilitated. However, a general table is usually moved on a coordinate system, and for example, a movement coordinate path in the horizontal direction is set as an X axis, and a movement coordinate path in the vertical direction is set as a Y axis. The wire cutting machine designed in this way can only carry out plane cutting in the process of processing workpieces, can not carry out arc or special-shaped cutting, has a defect for the workpieces needing special-shaped cutting, and needs to use a carving machine for supplementary cutting. Therefore, there is a need for further improvement of the existing line cutting machine to adapt it to the requirements of profile cutting.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: in order to overcome the deficiency of the prior art, the utility model provides a structural layout is reasonable, can carry out cambered surface and dysmorphism cutting, effectively enlarges application scope, the higher multi-functional line cutting machine of cutting accuracy.
The utility model provides a technical scheme that its technical problem adopted is: a multifunctional wire cutting machine comprises a main roller cutting mechanism and a coordinate driving mechanism, wherein the coordinate driving mechanism comprises an X-axis servo sliding mechanism and a Y-axis feeding jacking mechanism, a workbench is fixed on a sliding block of the X-axis servo sliding mechanism, the main roller cutting mechanism is arranged above the workbench, the main roller cutting mechanism comprises a cutting steel wire, a main roller, a guide wheel and a main roller motor, the workbench is a rotary workbench, the Y-axis feeding jacking mechanism comprises a Y-axis feeding table and a jacking mechanism for controlling the lifting of the Y-axis feeding table, the coordinate driving mechanism further comprises a plurality of groups of fourth axis angle rotating mechanisms, and the fourth axis angle rotating mechanisms are arranged on the Y-axis feeding table and drive the rotary workbench to adjust angles relative to a horizontal plane; the fourth shaft angle rotating mechanisms are axially arranged along the main roller, and the number of the rotating workbenches corresponds to that of the fourth shaft angle rotating mechanisms; the guide wheels are distributed at intervals along the axial direction of the main roller in groups, the cutting steel wires are connected between each group of guide wheels and the main roller in a tensioning mode, the guide wheels are universal adjusting guide wheels, and wire grooves for containing the cutting steel wires are distributed on the surface of the main roller at intervals.
In the scheme, the coordinate driving mechanism is skillfully and reasonably designed, the Y-axis feeding jacking mechanism can drive the rotary workbench to move in the vertical direction, the X-axis servo sliding mechanism drives the rotary workbench to move in the horizontal direction, the rotary workbench can drive a workpiece to rotate on a rotating plane, and the fourth-axis angle rotating mechanism can drive the rotary workbench to carry out angle adjustment relative to the horizontal plane, so that the cambered surface and other special-shaped surfaces can be conveniently machined in the feeding and cutting process.
Preferably, the fourth shaft angle rotating mechanism comprises a fixed support, an arc-shaped plate and a power mechanism, the fixed support is provided with an arc-shaped rail for the arc-shaped plate to move in the arc direction, the arc-shaped plate is in sliding fit with the arc-shaped rail of the fixed support, and the power mechanism drives the arc-shaped plate to move in the arc direction along the arc-shaped rail.
The positions of the components of the coordinate driving mechanism can be set as follows: the fourth shaft angle rotating mechanism is fixed on the Y-axis feeding table, and the X-axis servo sliding mechanism is fixed above the arc-shaped plate.
The positions of the components of the coordinate drive mechanism may be set as follows: the X-axis servo sliding mechanism is fixed on the Y-axis feeding table, and the fourth-axis angle rotating mechanism is fixed on a sliding block of the X-axis servo sliding mechanism.
Preferably, the rotary table is driven to rotate by a worm gear.
The beneficial effects of the utility model are that, the utility model provides a multifunctional line cutting machine, structural layout is reasonable, has designed fourth shaft angle rotary mechanism on the Y axle feeds the bench to with the design of ordinary workstation for swivel work head, under the servo slide mechanism cooperation of X axle, can carry out the dysmorphism cutting to the work piece, can be well adapted to except that boring into the various special-shaped cutting sculpture operations of glyptic, for example the cutting of various arcwall face cutting, evagination shape etc..
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a cross-sectional view a-a of fig. 1.
Fig. 3 is a schematic structural diagram of a second embodiment of the present invention.
Fig. 4 is a sectional view of B-B in fig. 3.
Fig. 5 is a schematic winding diagram of the first embodiment of the present invention when winding only on the main roller.
Fig. 6 is a schematic winding diagram of the winding through the universal adjusting guide wheel according to the first embodiment of the present invention.
Fig. 7 is a schematic structural view of a main roller and a universal adjusting guide wheel according to a first embodiment of the present invention.
Fig. 8 is a schematic structural view of an arc plate according to an embodiment of the present invention.
In the figure 1, a universal adjusting guide wheel 2, a main roller 3, a rotary workbench 4, an X-axis servo sliding mechanism 5, a fourth shaft angle rotating mechanism 6, a main roller motor 7, a Y-axis feeding table 8, an arc-shaped plate 9, a fixed support 10, an arc-shaped track 11 and a cutting steel wire.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
The multifunctional wire cutting machine shown in fig. 1 and 2 is a first embodiment of the present invention, and includes a main roller cutting mechanism and a coordinate driving mechanism.
The main roller cutting mechanism is arranged above the workbench and comprises a cutting steel wire 11, a main roller 2, a guide wheel and a main roller motor 6. Usually, two main rollers 2 arranged in parallel can be designed, and a plurality of groups of guide wheels are designed above two sides of the main rollers 2 in groups. The guide wheels are distributed at intervals along the axial direction of the main roller 2 in groups, and the cutting steel wires 11 are connected between each group of guide wheels and the main roller 2 in a tensioning mode. In order to facilitate simultaneous multiple cutting on the same workpiece and to enable the distance between different cutting steel wires to be adjustable, the guide wheel is a universal adjusting guide wheel 1, and wire grooves for accommodating the cutting steel wires 11 are distributed on the surface of the main roller at intervals. In the cutting process, the number of guide wheel groups for installing the cutting steel wires is correspondingly selected according to the cutting number, and the angle of each group of universal adjusting guide wheels 1 can be adjusted according to the cutting space requirement, so that the cutting steel wires are correspondingly connected with the wire grooves below in a tensioning mode at the cutting space.
The winding mode of the cutting steel wire can be selected according to actual use requirements. As shown in fig. 5, the wire 11 is wound only in the wire groove of the main roller 2, and can be used for slicing a sheet. On the occasion of needing to cut thick sheets, the winding mode shown in figure 6 can be adopted according to the distance requirement between the cutting lines, the wire grooves with required intervals are selected, and the cutting steel wires 11 can correspondingly extend obliquely through the angle of the universal adjusting guide wheel 1 above the wire grooves and the corresponding wire grooves are selected for winding. Meanwhile, the height limit of the workpiece to be cut can be enlarged by the two different winding modes. In the case of the wire winding method of fig. 5, the maximum height of the cut workpiece does not exceed the distance between the nip plane of the rotary table 3 and the wire 11 under the main roller, while in the case of the wire winding method of fig. 6, the maximum height of the cut workpiece can be enlarged, not limited to the main roller, up to the position of the wire 11 on the universal adjustment guide wheel 1, and can be selected as needed in use.
The coordinate driving mechanism comprises an X-axis servo sliding mechanism 4 and a Y-axis feeding jacking mechanism. And a workbench is fixed on a sliding block of the X-axis servo sliding mechanism 4. The workbench is a rotary workbench 3, and the rotary workbench 3 is driven by a worm gear to rotate. The rotary worktable 3 is provided with a fixture, such as a chuck, according to the clamping requirements of the workpiece. The rotation axis of the rotary table 3 is the third axis. When the rotary worktable 3 is used, a workpiece is clamped by the rotary worktable 3 to rotate, on one hand, rotary cutting is carried out, on the other hand, partial materials with crystal orientation requirements can be clamped, and the rotary worktable 3 is rotated to play a role in pre-adjusting the position angle and correcting the clamping error. For example, when cutting a material such as a silicon rod, since the growth of silicon is directional, when performing linear cutting, after holding a workpiece, the rotary table 3 needs to rotate the workpiece to compensate for the crystal orientation angle and rotate the workpiece to an appropriate cutting angle.
Meanwhile, in practical design, the X-axis servo sliding mechanism 4 can be designed as a moving mechanism moving along the axial direction of the main roller as required, and the moving mechanism can be selected as a carriage, a rolling guide rail, a screw rod moving pair, a gear transmission mechanism and the like as required.
The Y-axis feeding jacking mechanism comprises a Y-axis feeding table 7 and a jacking mechanism for controlling the Y-axis feeding table 7 to lift. The coordinate driving mechanism further comprises a fourth shaft angle rotating mechanism 5. And the fourth shaft angle rotating mechanism 5 is arranged on the Y-axis feeding table 7 and drives the rotating workbench 3 to adjust the angle relative to the horizontal plane. And the fourth shaft angle rotating mechanism 5 is fixed on the Y-axis feeding table 7. The fourth shaft angle rotating mechanism 5 comprises a fixed support 9, an arc-shaped plate 8 and a power mechanism. The fixed support 9 is provided with an arc-shaped track for the arc-shaped plate 8 to move in the arc direction, the arc-shaped plate 8 is in sliding fit with the arc-shaped track of the fixed support 9, and the power mechanism drives the arc-shaped plate 8 to move in the arc direction along the arc-shaped track. The fixed support 9 is fixed on the Y-axis feeding table 7, and the X-axis servo sliding mechanism 4 is fixed above the arc-shaped plate 8. The power mechanism can be selected as required to ensure that the arc plate 8 can be driven to move along the arc track, and in order to improve the movement precision, the power mechanism can be preferably a servo motor. When the arc-shaped plate 8 slides along the arc-shaped track under the action of the power mechanism, the X-axis servo sliding mechanism 4 and the rotary worktable 3 above the arc-shaped plate 8 also move synchronously, so that the workpiece can perform angle adjustment (arc adjustment along the arc-shaped track) relative to the horizontal plane.
Meanwhile, on the same Y-axis feeding table 7, a plurality of groups of fourth shaft angle rotating mechanisms 5 can be designed as required, the fourth shaft angle rotating mechanisms 5 are axially arranged along the main roller 2, and the number of the rotary working tables 3 corresponds to that of the fourth shaft angle rotating mechanisms 5. So can be when same home roll 2 and the 11 cutting of same cutting copper wire, drive multiunit swivel work head 3 in step and cut, be convenient for process a plurality of work pieces in step. Meanwhile, a fourth shaft angle rotating mechanism 5 designed in a multi-station mode can be adjusted to play a role in automatic tool setting during working, in use, a plurality of fourth shaft angle rotating mechanisms 5 are designed on the same Y-axis feeding table 7, a plurality of workpieces can be synchronously processed, a set of or a small number of fourth shaft angle rotating mechanisms 5 are designed on the same Y-axis feeding table 7, meanwhile, the Y-axis feeding table 7 is enough in length and can be designed with a plurality of stations, the same workpiece can be provided with a plurality of stations on the machine, multiple times of processing can be carried out according to the stations after one-time clamping, errors caused by multiple times of clamping are effectively avoided, and the processing precision is further improved.
The multifunctional line cutting machine is reasonable in structural layout, the coordinate driving mechanism is skillfully and reasonably designed, the Y-axis feeding jacking mechanism can drive the rotary workbench 3 to move in the vertical direction, the X-axis servo sliding mechanism 4 drives the rotary workbench 3 to move in the horizontal direction, the rotary workbench 3 can drive a workpiece to rotate on a rotary plane as a third axis, and the fourth-axis angle rotating mechanism 5 can drive the rotary workbench 3 to perform arc adjustment relative to the horizontal plane. For ordinary line cutting machine or multi-wire saw, the cutting of rocking is done to curved angular adjustment of accessible, changes original line contact into the point contact, the work piece that workable intensity is higher, and each axle cooperation linkage can be simultaneously on the plane cut all dysmorphism pieces of indent such as poroid, for example axle bush etc. can replace the mould in rough machining, play partial machining center's effect, can press a plurality of work pieces of station simultaneous processing simultaneously, machining efficiency is higher than machining center, and application scope is wider.
The adoption is above-mentioned structural design's multifunctional line cutter, the accessible decomposes the motion in these four directions of X axle, Y axle, third axle and fourth axle to 2 wire winding of cooperation main roll possess following function respectively:
1. only the Y-axis feeding jacking mechanism drives the Y-axis feeding table 7 to act, and the cutting steel wire 11 is wound in the wire groove of the main roller 2 correspondingly and is used as a universal multi-wire cutting machine.
2. Only the Y-axis feeding jacking mechanism drives the Y-axis feeding table 7 to act, the workpiece is placed along the axial direction of the main roller 2, and a wire is wound between the wire groove of the main roller 2 and the universal adjusting guide wheel 1 to be used as a large-distance squarer.
3. The Y-axis feeding jacking mechanism drives the Y-axis feeding table 7 to do lifting action, a wire is wound between the wire groove of the main roller 2 and the universal adjusting guide wheel 1, and the X-axis is responsible for adjusting the position of an upper workpiece through the X-axis servo sliding mechanism 4 after cutting is finished, so that automatic feeding and tool setting are realized, and the Y-axis feeding jacking mechanism is used as an automatic feeding squarer.
4. The Y-axis feeding jacking mechanism drives the Y-axis feeding table 7 to move up and down, and the fourth shaft angle rotating mechanism drives the upper workpiece to swing in an arc shape to serve as a swinging cutting machine.
5. The Y-axis feeding jacking mechanism drives the Y-axis feeding table 7 to move up and down, and meanwhile, the X-axis servo sliding mechanism 4 drives the workpiece to move in the X-axis direction to be used as a tile-shaped machine (arc-shaped cutting).
6. The Y-axis feeding jacking mechanism drives the Y-axis feeding table 7 to lift, the rotary worktable 3 serves as a third axis to drive the workpiece to rotate, and the third axis rotates to adjust the angle of the workpiece to supply for cutting.
7. The main roller 2 is provided with wire grooves with different intervals, the cutting steel wires 11 with different intervals are correspondingly arranged, the Y-axis feeding jacking mechanism drives the Y-axis feeding table 7 to move up and down, the X-axis servo sliding mechanism 4 is responsible for moving workpieces to different stations, and the rotary worktable 3 serves as a third shaft to drive the workpieces to rotate so as to complete multi-station cutting.
8. And carrying out multi-axis linkage on the X axis, the Y axis, the third axis and the fourth axis to finish the special-shaped cutting.
As shown in fig. 3 and 4, the second embodiment of the present invention is described. Compared with the first embodiment, the other structure is the same, and the difference lies in that the position arrangement of each component in the coordinate driving mechanism is different, that is, the X-axis servo sliding mechanism 4 is fixed on the Y-axis feeding table 7, and the fixed support 9 of the fourth axis angle rotating mechanism 5 is fixed on the slide block of the X-axis servo sliding mechanism 4. The work piece position in vertical side removes and feeds climbing mechanism through the Y axle and realizes, it promotes to feed platform 7 through the Y axle and drive the servo sliding mechanism 4 positions of X axle, the servo sliding mechanism 4 of X axle drives the work piece and moves at the horizontal plane, fourth shaft angle rotary mechanism 5 then drives swivel work head 3 of top and carries out the angle modulation for the horizontal plane (carry out the arc along the arc track and to adjusting), cooperation swivel work head 3, can play the same and carry out arc and dysmorphism cutting to the work piece, be applied to well except that boring into glyptic various dysmorphism cutting, the sculpture operation.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (5)
1. The utility model provides a multi-functional line cutting machine, includes home roll cutting mechanism and coordinate actuating mechanism, coordinate actuating mechanism include that X axle servo sliding mechanism (4) and Y axle feed climbing mechanism, the slider of X axle servo sliding mechanism (4) on be fixed with the workstation, home roll cutting mechanism set up in the workstation top, home roll cutting mechanism including cutting copper wire, home roll (2), guide pulley and home roll motor (6), its characterized in that: the Y-axis feeding jacking mechanism comprises a Y-axis feeding table (7) and a jacking mechanism for controlling the Y-axis feeding table (7) to lift, the coordinate driving mechanism further comprises a plurality of groups of fourth axis angle rotating mechanisms (5), the fourth axis angle rotating mechanisms (5) are arranged on the Y-axis feeding table (7) and drive the rotating table (3) to adjust angles relative to a horizontal plane, the fourth axis angle rotating mechanisms (5) are axially arranged along the main roller (2), and the number of the rotating tables (3) corresponds to the number of the fourth axis angle rotating mechanisms (5); the guide wheels are distributed at intervals along the axial direction of the main roller (2) in groups, the cutting steel wires are connected between each group of guide wheels and the main roller (2) in a tensioning mode, the guide wheels are universal adjusting guide wheels (1), and wire grooves for containing the cutting steel wires are distributed on the surface of the main roller at intervals.
2. The multifunctional line cutting machine of claim 1, wherein: fourth shaft angle rotary mechanism (5) include fixed bolster (9), arc (8) and power unit, fixed bolster (9) on have the arc track that supplies arc (8) arc to remove, the arc track sliding fit of arc (8) and fixed bolster (9), power unit drive arc (8) do the arc along the arc track and move.
3. The multifunctional line cutting machine of claim 2, wherein: the fourth shaft angle rotating mechanism (5) is fixed on the Y-axis feeding table (7), and the X-axis servo sliding mechanism (4) is fixed above the arc-shaped plate (8).
4. The multifunctional line cutting machine of claim 2, wherein: the X-axis servo sliding mechanism (4) is fixed on the Y-axis feeding table (7), and the fourth-axis angle rotating mechanism (5) is fixed on a sliding block of the X-axis servo sliding mechanism (4).
5. The multifunctional line cutting machine of claim 1, wherein: the rotary worktable (3) is driven by a worm gear to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020998325.4U CN212443615U (en) | 2020-06-03 | 2020-06-03 | Multifunctional wire cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020998325.4U CN212443615U (en) | 2020-06-03 | 2020-06-03 | Multifunctional wire cutting machine |
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| CN212443615U true CN212443615U (en) | 2021-02-02 |
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| CN202020998325.4U Active CN212443615U (en) | 2020-06-03 | 2020-06-03 | Multifunctional wire cutting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673212A (en) * | 2020-06-03 | 2020-09-18 | 常州市创元光伏设备有限公司 | Multifunctional wire cutting machine |
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2020
- 2020-06-03 CN CN202020998325.4U patent/CN212443615U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673212A (en) * | 2020-06-03 | 2020-09-18 | 常州市创元光伏设备有限公司 | Multifunctional wire cutting machine |
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Effective date of registration: 20210826 Address after: 213200 No. 11, Heshan Ring Road, Jintan District, Changzhou City, Jiangsu Province Patentee after: Changzhou Shoujia Precision Manufacturing Co.,Ltd. Address before: 213200 No.5 Baihua street, hetouji Town, Jintan Economic Development Zone, Changzhou City, Jiangsu Province Patentee before: Changzhou Chuangyuan photovoltaic equipment Co.,Ltd. |