CN212375416U - Electroplating system - Google Patents

Abstract

The utility model discloses an electroplating system, include: the switch module is used for controlling the on-off state of a subsystem in the electroplating system, and the subsystem comprises a transfer mechanism, a supplied material detection mechanism, an electroplating mechanism, a drying mechanism, a film detector and a quality detection mechanism; the collection module is used for collecting the production data of each subsystem in the electroplating system; the warning module is used for judging whether each subsystem operates abnormally according to the switch state and the production data, and generating warning information if the subsystem operates abnormally; and the display module is used for displaying the switch state, the operation data, the production data and/or the alarm information. The utility model discloses an being equipped with switch module, collection module, alarm module and display module at electroplating system, having solved the monitoring problem to whole set of electroplating system production process, reached the running state of all subsystems of real time monitoring at the production process, can in time send the effect of reporting to the police to equipment unusually.

Description

Electroplating system

Technical Field

The embodiment of the utility model provides an relate to the electroplating device field, especially relate to an electroplating system.

Background

The existing electroplating processing workshop products generally have the characteristics of multiple varieties, less batch and different structures, most records of operation data of all equipment in the electroplating process are handwritten and are easy to generate recording errors, quality records are filled after the process is finished, the records of the electroplating process have certain hysteresis, the data volume needing to be collected on the whole production line is very large, in the production process, if each item needs to be manually collected and reported, and the data records also depend on the experience of workers when being filled, so that the subjectivity is strong. Once the equipment is abnormal, the equipment also needs to be manually checked one by one, and the abnormal shutdown is difficult to analyze and process the fault in time.

SUMMERY OF THE UTILITY MODEL

The utility model provides an electroplating system to realize that all subsystems of real time monitoring in the running state of production process, in time send the warning to equipment unusually.

The embodiment of the utility model provides an electroplating system, include:

the switch module is used for controlling the on-off state of a subsystem in the electroplating system, and the subsystem comprises a transfer mechanism, a supplied material detection mechanism, an electroplating mechanism, a drying mechanism, a film detector and/or a quality detection mechanism;

the collection module is used for collecting the production data of each subsystem in the electroplating system;

the warning module is used for judging whether each subsystem operates abnormally according to the switch state and the production data, and generating warning information if the subsystem operates abnormally;

and the display module is used for displaying the switch state, the operation data, the production data and/or the alarm information.

Optionally, the electroplating system further comprises:

and the management module is used for managing the operation authority of the registered personnel to each subsystem.

Optionally, the electroplating system further comprises:

and the storage module is used for storing the switch state, the production data and/or the alarm information.

Optionally, the electroplating system further comprises:

and the exporting module is used for exporting the switch state, the production data and/or the alarm information stored in the storage module.

Optionally, the acquisition module further includes:

and the material data acquisition unit is used for acquiring the coded data and the position data of the material on the transfer mechanism.

Optionally, the acquisition module further includes:

and the electroplating parameter acquisition unit is used for acquiring the electroplating parameters of the electroplating mechanism, and the electroplating parameters comprise electroplating temperature, electroplating water quantity, conductivity, electroplating time and/or flow.

Optionally, the acquisition module further includes:

and the drying parameter acquisition unit is used for acquiring drying parameters of the dryer, and the drying parameters comprise drying time, drying temperature and/or drying wind speed.

Optionally, the acquisition module further includes:

and the thickness parameter acquisition unit is used for acquiring the thickness data of the electroplating film detected by the film measuring instrument.

Optionally, the acquisition module further includes:

and the quality inspection result acquisition unit is used for acquiring the quality inspection result acquired by the quality inspection mechanism.

Optionally, the subsystem further comprises a feeding mechanism and a discharging mechanism.

The technical scheme of the utility model, through being equipped with switch module, collection module, warning module and display module at electroplating system, solved the monitoring problem to whole set of electroplating system production process, reached the running state of all subsystems of real time monitoring at production process, can in time send the effect of reporting to the police to equipment unusually.

Drawings

The above and other features and advantages of embodiments of the present invention will become more apparent to those of ordinary skill in the art by describing in detail exemplary embodiments thereof with reference to the attached drawings, in which:

FIG. 1 is a schematic view of an electroplating system according to a first embodiment of the present invention;

FIG. 2 is a schematic view of an electroplating system according to an alternative embodiment of the present invention;

FIG. 3 is a schematic view of an electroplating system according to an alternative embodiment of the present invention;

FIG. 4 is a schematic view of an electroplating system according to an alternative embodiment of the present invention;

fig. 5 is a schematic diagram of an acquisition module according to a second embodiment of the present invention.

Detailed Description

The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that the described embodiments are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without any creative work belong to the protection scope of the present invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

Example one

Fig. 1 is a schematic view of an electroplating system according to an embodiment of the present invention, the electroplating system specifically includes: the system comprises a switch module 1, a subsystem and a control module, wherein the switch module 1 is used for controlling the on-off state of a subsystem in the electroplating system, and the subsystem comprises a transfer mechanism 01, a supplied material detection mechanism 02, an electroplating mechanism 03, a drying mechanism 04, a film detector 05 and a quality detection mechanism 06; the acquisition module 2 is used for acquiring production data of each subsystem in the electroplating system; the alarm module 3 is used for judging whether each subsystem operates abnormally according to the switch state and the production data, and generating alarm information if the subsystem operates abnormally; and the display module 4 is used for displaying the switch state, the operation data, the production data and/or the alarm information.

In this embodiment, at least the materials are sequentially transported to the incoming material detection mechanism 02 through the transfer mechanism 01 for feeding inspection after the materials are electroplated; the electroplating mechanism 03 carries out electroplating; the drying mechanism 04 dries; the film thickness tester 05 checks the film thickness; and the quality inspection mechanism 06 can leave the factory for quality inspection.

In this embodiment, the switch state is an on state of the subsystem, and for example, the switch state includes off, standby, running, and the like. The production data includes the operation parameters and the process parameters of the subsystems, the operation parameters are parameters representing the operation state of the equipment when the relevant equipment of each subsystem works, and exemplarily, the subsystem is taken as the transfer mechanism 01 as an example, and the operation state parameters are the working voltage, the working current and the transmission speed of the transfer mechanism 01 when the transfer mechanism 01 runs. The process parameters are parameters related to the material production process, and for example, the subsystem is the electroplating mechanism 03, and the process parameters are the temperature, the water amount, the concentration of the electroplating solution, the conductivity of the electroplating solution and the like of the electroplating mechanism 03. In other embodiments, when the switch state, the operation parameter and/or the process parameter do not conform to the preset condition, the alarm information generated by the alarm module 3 may notify the relevant personnel through a short message or a mail, or a buzzer set in the electroplating system directly sends an alarm to remind the relevant personnel to process in time.

In this embodiment, the switch module 1 includes an industrial personal computer and all switches of each subsystem, and specifically, the industrial personal computer may remotely control all switches of each subsystem of the equipment in the subsystem and obtain the on-off states of all switches of each subsystem. The switch module 1 further comprises a PLC (programmable controller) for acquiring the switch states of all the switches of each subsystem.

In this embodiment, the acquisition module 2 includes a PLC (programmable logic controller), and a sensor and an intelligent instrument installed on each subsystem, and/or an embedded terminal of the subsystem, and the like, which are used for testing. Specifically, the sensors, the intelligent instrument and/or the embedded terminal of the subsystem and other devices which can be used for testing are used for acquiring the production data of the subsystem, and the PLC sequentially reads the data of the sensors, the intelligent instrument and other testing devices of each subsystem in a scanning mode so as to acquire the production data of each subsystem.

In this embodiment, the alarm module 3 includes an industrial personal computer, and specifically, the industrial personal computer determines whether the corresponding subsystem operates normally according to the on-off state and/or the production data of each subsystem, and if there is an abnormality, generates alarm information. In other embodiments, the alarm module 3 further includes a buzzer, an alarm lamp, and the like, and the buzzer and the alarm lamp can directly send out a warning to related personnel after generating the alarm information to remind the relevant personnel of timely handling the abnormality.

In this embodiment, the display module 4 is a display device such as an industrial personal computer or a display. Illustratively, a DMS system (enterprise uses a Database platform based on IT and internet technologies) installed in an industrial personal computer reads production data and a switching state from a PLC, acquires alarm information from the alarm module 3, and displays the alarm information through the display module 4.

According to the technical scheme, the electroplating system is provided with the switch module, the acquisition module 2, the alarm module 3 and the display module 4, so that the problem of monitoring the production process of the whole electroplating system is solved, the running states of all subsystems in the production process are monitored in real time, and an alarm can be timely given to equipment abnormity.

In an alternative embodiment, the electroplating system further comprises: and the management module is used for managing the operation authority of the registered personnel to each subsystem. The management module comprises an industrial personal computer, and related functions are executed by software on the industrial personal computer. Specifically, before a worker uses the electroplating system, the worker needs to register on the system, and different equipment operation authorities are opened in groups according to functions of different workers, illustratively, different products are different in electroplating difficulty, so different preset process parameters need to be configured, and the preset process parameters often need to be configured by an engineer or an experienced old worker, so that when the preset process parameters are configured, certain workers with insufficient production experience cannot be granted the configuration authorities of the preset process parameters, the configuration of the preset process parameters cannot be performed, the preset process parameters can be effectively prevented from being adjusted randomly, production abnormity is caused, and the production stability is improved.

In an alternative embodiment, referring to fig. 2, the electroplating system further comprises: and the storage module 5 is used for storing the switch state, the production data and/or the alarm information. The storage module 5 includes an industrial personal computer, specifically, a hard disk or a memory on the industrial personal computer. In the alternative embodiment, the on-off state, the operation data and/or the alarm information are stored in the storage module 5, so that the on-off state, the operation data and/or the alarm information can be conveniently called by related personnel, and the reason of abnormality can be analyzed and processed in time by calling the on-off state, the operation data and/or the alarm information when abnormal production occurs or more unqualified products occur, so that greater loss is avoided.

In an alternative embodiment, referring to fig. 3, the electroplating system further comprises a derivation module 6 for deriving the switch status, the production data and/or the alarm information stored in the storage module 5 from the derivation module 6. Specifically, the export module 6 may export the corresponding content stored in the storage module 5 according to the selection of the relevant person. The export module 6 comprises an industrial personal computer, the function of the export module 6 is realized by a DMS system installed in the industrial personal computer, and specifically, the DMS system reads the production data stored in the storage module 5 and exports the production data specified by related personnel to form, document and/or control chart. Illustratively, when relevant personnel only need to check the alarm information, only the alarm information can be exported; the method avoids the problems of too many content exported at one time and difficult consultation, and also achieves the effect of making the consultation more clear and simple.

In an alternative embodiment, referring to fig. 4, the electroplating system further comprises a feeding mechanism 07 and a discharging mechanism 08. Specifically, feed mechanism 07 includes material loading manipulator and the station of going up the line, and material that material loading manipulator will grab on the station of going up the line shifts to transfer to mechanism on. The blanking mechanism 08 comprises a blanking rotating platform and a blanking manipulator, specifically, the blanking rotating platform is used for blanking and distributing materials for completing all electroplating processes, and the blanking manipulator is used for grabbing qualified materials and placing the qualified materials into a finished product carrying tray.

Example two

The embodiment of the present invention provides an electroplating system, the electroplating system in this embodiment compares with the electroplating system in the embodiment one, refer to fig. 5, and the collection module further includes:

and the material data acquisition unit 31 is used for acquiring the coded data and the position data of the material on the transfer mechanism.

In this embodiment, the transfer mechanism is used for conveying and transporting materials between the subsystems, and the transfer mechanism further includes at least one carrying tray for containing the materials, and each carrying tray is provided with an RFID tag for providing codes for the materials on the carrying tray and positioning position coordinates of the current materials. Specifically, the material data acquisition unit includes an RFID tag and a PLC (programmable logic controller). In electroplating production, when materials are transferred to the carrying disc to prepare for electroplating production, one material corresponds to one carrying disc, namely each material corresponds to one RFID tag, and the encoding and positioning effects on the materials on the carrying disc can be realized according to the data of the RFID tags. Therefore, the coded data and the position data of each material can be obtained through the RFID label information and the label position, and then the coded data and the position data of each material are read by the PLC, wherein the position data also comprises the time for operating the current position. After the coded data and the position data of the materials are obtained, once unqualified products appear, the production time of each unqualified process and the process parameters in the production process can be effectively traced, and the unqualified reasons can be conveniently analyzed.

In an alternative embodiment, referring to fig. 5, the acquisition module further comprises: and the feeding coordinate acquisition unit 32 is used for acquiring coordinate data of the materials acquired by the incoming material detection mechanism.

In the alternative embodiment, the incoming material detection mechanism is used for detecting the feeding quality of the material, and after the material is transferred to the carrying disc and before the material is prepared to be electroplated, the feeding position is required to be detected, the warning prompt is carried out on the unqualified material in the feeding position, and the worker is informed to rework, so that the subsequent production process is ensured to be smoothly carried out, and the unqualified product is avoided. Specifically, the material gets into supplied materials detection mechanism under the drive of transfer mechanism, and supplied materials detection mechanism will detect the coordinate data of material in carrying the dish, can judge whether the position of material is placed accurately according to current coordinate data, whether takes place dislocation or skew. Specifically, the feeding coordinate acquisition unit is an embedded terminal of the incoming material detection mechanism and a PLC (programmable logic controller).

In an alternative embodiment, referring to fig. 5, the acquisition module further comprises: and the electroplating parameter acquisition unit 33 is used for acquiring electroplating parameters of the electroplating mechanism, wherein the electroplating parameters comprise temperature, water quantity, conductivity, electroplating time and/or flow.

In the alternative embodiment, the electroplating mechanism is used for electroplating materials, and mainly comprises an electroplating bath, a rectifying device, a temperature control device (used for controlling the temperature of the electroplating bath within a preset range), a water supplementing device (used for supplementing water in the electroplating bath), a medicine adding device (used for supplementing raw materials for electroplating), a circulating device and an electroplating monitoring device. The electroplating monitoring device is used for acquiring electroplating parameters, specifically, the electroplating monitoring device comprises a current sensor, a voltage sensor, a time relay, a temperature sensor, a flowmeter and the like, the electroplating monitoring device can be used for monitoring electroplating parameters during electroplating, the electroplating parameters comprise electroplating temperature, electroplating water quantity, conductivity, electroplating time and/or flow, and the flow can comprise water adding flow and circulating water flow in an electroplating tank. The acquisition module further comprises: the electroplating mechanism comprises an electroplating parameter acquisition unit and a control unit, wherein the electroplating parameter acquisition unit is used for acquiring electroplating parameters of the electroplating mechanism, and specifically comprises detection equipment and a Programmable Logic Controller (PLC), wherein the electroplating parameters comprise electroplating temperature, electroplating water quantity, conductivity, electroplating time and/or flow. Preferably, the electroplating mechanism is used for electroplating chromium for the material.

In an alternative embodiment, referring to fig. 5, the acquisition module further comprises: and a drying parameter collecting unit 34, configured to collect drying parameters of the dryer, where the drying parameters include drying time, drying temperature, and/or drying wind speed.

In the alternative embodiment, the drying mechanism is used for cleaning and drying the materials after electroplating or drying the materials to remove redundant water on the materials, and the drying mechanism comprises an oven, a hot air blower and drying monitoring equipment. The drying monitoring equipment comprises a time relay, a temperature sensor, an air speed detector and the like and is used for acquiring the drying time, the drying temperature and/or the drying air speed and the like when the materials are dried. Specifically, the drying parameter collecting unit includes a drying monitoring device and a PLC (programmable logic controller), wherein the drying parameter includes a drying time, a drying temperature, and/or a drying wind speed.

In an alternative embodiment, referring to fig. 5, the acquisition module further comprises: and the thickness parameter acquisition unit 35 is used for acquiring the thickness parameter of the electroplating film detected by the film measuring instrument.

In this embodiment, the film data acquisition unit includes an embedded terminal of the film measuring instrument and a PLC (programmable logic controller), and the thickness parameter is a thickness parameter of the plating film detected by the film measuring instrument. The thickness parameter is an important index of the plating film, and if the continuous thickness parameter is abnormal, the abnormality is likely to occur when the plating mechanism performs the plating.

In an alternative embodiment, referring to fig. 5, the acquisition module further comprises: and the quality inspection result acquisition unit 36 is used for acquiring the quality inspection result acquired by the quality inspection mechanism.

In this embodiment, the quality inspection mechanism is used for performing factory quality inspection of the material, and for example, the factory inspection may be performed manually to determine whether the material is qualified, and then the material is manually input to the embedded terminal of the quality inspection mechanism. The specific quality inspection result acquisition unit is an embedded terminal of a quality inspection mechanism and a PLC (programmable logic controller), and the specific quality result is that the current material is qualified or unqualified.

In this embodiment, the warning module is configured to determine whether the plating parameter, the drying parameter, and the film thickness data in the current production process are normal according to the preset ranges of the plating parameter standard value, the drying parameter standard value, and the film thickness parameter standard value, and if the plating parameter, the drying parameter, and the film thickness data are abnormal, send a warning in time to prompt a relevant person to check in time.

According to the technical scheme, the electroplating system is provided with the switch module, the acquisition module, the alarm module and the display module, so that the problem of monitoring the production process of the whole electroplating system is solved, the running states of all subsystems in the production process are monitored in real time, and an alarm can be timely given out when equipment is abnormal.

It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.

Claims (10)

1. An electroplating system, comprising:

the switch module is used for controlling the on-off state of a subsystem in the electroplating system, and the subsystem comprises a transfer mechanism, a supplied material detection mechanism, an electroplating mechanism, a drying mechanism, a film detector and a quality detection mechanism;

the collection module is used for collecting the production data of each subsystem in the electroplating system;

the warning module is used for judging whether each subsystem operates abnormally according to the switch state and the production data, and generating warning information if the subsystem operates abnormally;

and the display module is used for displaying the switch state, the production data number or the alarm information.

2. The electroplating system of claim 1, further comprising:

and the management module is used for managing the operation authority of the registered personnel to each subsystem.

3. The electroplating system of claim 1, further comprising:

and the storage module is used for storing the switch state, the production data and/or the alarm information.

4. The electroplating system of claim 1, further comprising:

and the exporting module is used for exporting the switch state, the production data and/or the alarm information stored in the storage module.

5. The electroplating system of claim 1, wherein the collection module further comprises:

and the material data acquisition unit is used for acquiring the coded data and the position data of the material on the transfer mechanism.

6. The electroplating system of claim 1, wherein the collection module further comprises:

and the electroplating parameter acquisition unit is used for acquiring the electroplating parameters of the electroplating mechanism, and the electroplating parameters comprise electroplating temperature, electroplating water quantity, conductivity, electroplating time and/or flow.

7. The electroplating system of claim 1, wherein the collection module further comprises:

and the drying parameter acquisition unit is used for acquiring drying parameters of the dryer, and the drying parameters comprise drying time, drying temperature and/or drying wind speed.

8. The electroplating system of claim 1, wherein the collection module further comprises:

and the thickness parameter acquisition unit is used for acquiring the thickness data of the electroplating film detected by the film measuring instrument.

9. The electroplating system of claim 1, wherein the collection module further comprises:

and the quality inspection result acquisition unit is used for acquiring the quality inspection result acquired by the quality inspection mechanism.

10. The electroplating system of claim 1, wherein the subsystem further comprises a loading mechanism and a unloading mechanism.

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