CN212285705U - Automatic welding machine for steel wire - Google Patents
Automatic welding machine for steel wire Download PDFInfo
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- CN212285705U CN212285705U CN202021502872.5U CN202021502872U CN212285705U CN 212285705 U CN212285705 U CN 212285705U CN 202021502872 U CN202021502872 U CN 202021502872U CN 212285705 U CN212285705 U CN 212285705U
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Abstract
In order to solve present processing person with the hand need with the steel wire material of bending arrange in the tool inslot of tool in proper order, place the welding machine after arranging and carry out spot welding, intensity of labour is big, the problem of inefficiency, the utility model provides a steel wire automatic weld machine, dislocation mechanism is sent into by the material loading machine to the coil, CCD detection mechanism detects, unqualified coil falls into unqualified magazine, qualified coil then by dislocation mechanism to the tool in, pushing equipment pushes away the welding module with the tool after filling up the coil, the welding is accomplished to the spot welder, adopt the artifical unloading's of automatic feeding mode, degree of automation is high, and convenient operation has improved the qualification rate of work efficiency and coil greatly.
Description
Technical Field
The utility model relates to a conveying mesh belt technical field, it is comparatively concrete, involve a steel wire automatic weld machine.
Background
The metal mesh belt is a friction-driven machine for continuously conveying materials, and can be used for conveying the materials from an initial feeding point to a final discharging point on a certain conveying line, and can also be used for conveying finished articles.
When manufacturing the guipure, still stop at manually operation's level, the person of processing need arrange the steel wire bending material in proper order at the tool inslot of tool with the hand, place the welding machine after arranging and carry out spot welding, and intensity of labour is big, and is inefficient.
SUMMERY OF THE UTILITY MODEL
In view of this, in order to solve present processing person with the hand need arrange the steel wire material of bending in proper order in tool groove 41 of tool 4, place the welding machine after arranging and carry out spot welding, intensity of labour is big, the problem of inefficiency, the utility model provides a steel wire automatic weld machine, coil send into malposition mechanism 6 by the material loading machine, CCD detection mechanism 3 detects, unqualified coil falls into unqualified magazine 63, qualified coil then by malposition mechanism 6 dislocation to tool 4 in, pushing equipment 5 pushes away tool 4 welding module 7 after filling up the coil, spot welder 1 accomplishes the welding, adopts the mode of the artifical unloading of automatic feeding, degree of automation is high, convenient operation has improved the qualification rate of work efficiency and coil greatly.
An automatic steel wire welding machine, comprising: the spot welding machine comprises a spot welding machine 1, a supporting conveyor belt 2, a welding module 7, a feeding module 8, a frame 9, a pushing mechanism 5, a CCD detection mechanism 3, a dislocation mechanism 6 and a feeding machine, wherein the upper end of the frame 9 is provided with a supporting conveyor belt frame 21, the supporting conveyor belt frame 21 is provided with the supporting conveyor belt 2, the upper end of one supporting conveyor belt is provided with the feeding module 8, the upper end of the other supporting conveyor belt 2 is provided with the welding module 7, one side edge of the feeding module 8 is provided with the welding module 7 and is arranged in parallel with the welding module 7, the other side edge is provided with the pushing mechanism 5, the pushing mechanism 5 is fixed at the upper end part of the frame 9, the upper end part of the frame 9 is also provided with the dislocation mechanism 6 and the CCD detection mechanism 3, the side edges of the welding module 7 and the feeding module 8 are provided with a jig 4 near the spot welding machine 1 or the feeding machine, the spot, the automatic feeding device is characterized in that a PLC (programmable logic controller) is arranged in the rack 9 and is electrically connected with the supporting conveyer belt 2, the welding module 7, the feeding module 8, the pushing mechanism 5, the CCD detecting mechanism 3 and the dislocation mechanism 6.
Further, the longest length of the jig 4 adapted to the automatic steel wire welding machine is 850 mm.
Further, tool groove 41 of tool 4 is the tool 4 that side tool groove 41 and upper end tool groove 41 communicate or the tool 4 that only the upper end was equipped with tool groove 41, and comparatively preferred is tool 4 that side tool groove 41 and upper end tool groove 41 communicate, and tool 4 is close to the side of dislocation mechanism 6 and is provided with tool groove 41 and is linked together with the tool groove 41 of tool 4 top, makes things convenient for dislocation mechanism 6 to promote qualified coil.
Further, the misalignment mechanism 6 includes: the coil feeding device comprises a dislocation cylinder 61, a material supporting block 62 and an unqualified material box 63, wherein the material supporting block 62 is connected with a material supporting cylinder 64, the unqualified material box 63 is positioned below the material supporting block 62 in an inclined mode, the dislocation cylinder 61 is positioned at one side end, away from a jig 4, of the material supporting block 62, one side of the material supporting block 62 is connected with a blanking copper rod 65, a coil falls down along the blanking copper rod 65, a CCD detection mechanism 3 detects the coil, the unqualified coil is detected, the material supporting cylinder 64 is started, the coil falls into the unqualified material box 63, the qualified coil is detected, the material supporting cylinder 64 does not work, and the dislocation cylinder 61 pushes the.
Further, the upper surface of the material supporting block 62 and the bottom surface of the jig groove 41 are on the same horizontal plane.
Further, the blanking copper bar 65 is inclined by 90 degrees with the upper end surface of the machine table.
Further, the material supporting block 62 is connected with a vibrating mechanism 66 below, the vibrating mechanism 66 is fixedly installed on the upper end face of the machine table, and the vibrating mechanism 66 prevents the blanking copper bar 65 from being blocked.
Further, the CCD detecting mechanism 3 includes: the coil comprises a light source 31, a lens 32 and a support frame 33, the support frame 33 is fixedly installed on the upper end face of the machine frame 9, the lens 32 is fixedly installed on the support frame 33, the surface of the lens 32 is close to the material supporting block 62, the lens 32 is arranged in front of the light source 31 and is close to the material supporting block 62, the light source 31 is electrically connected with the lens 32, the coil is a two-end bent steel wire, the two bent ends are respectively A1 and A2, the bent parts of the coil are respectively B1 and B2, the bending diameters of the bent parts at the two ends are respectively phi 1 and phi 2, the coil body is L, the CCD detection mechanism 3 judges whether the coil is unqualified at three points, whether a gap exists between the contact point of the A1 and the contact point of the A2, whether the diameter of the phi 1 and the phi 2.
Further, a material pushing block 51 is arranged below the material pushing mechanism 5, the material pushing block 51 is connected with a material pushing jacking cylinder 52, the dislocation mechanism 6 is fixed on the upper end face of the rack 9, the material loading of each coil is completed by moving the material loading module 8, the material loading module 8 returns to the original point to support the material cylinder 64 to descend, the material pushing mechanism 5 pushes the jig 4 into the welding module 7, the material pushing jacking cylinder 52 ascends, the machine station stops, the material pushing jacking cylinder 52 jacks up the material supporting block 62 to be parallel to and level with the bottom of the jig groove 41, and the coils are conveniently fed into the jig 4.
Further, 7 tops of welding module are equipped with soldered connection 11, copper wire and spacing stick, it is provided with spacing stick to support 2 below of conveyer belt, tool 4 tops are provided with the copper wire, the copper wire top is provided with soldered connection 11, soldered connection 11 connects spot welder 1, soldered connection 11 position is fixed, the welding of each coil is accomplished to removal welding module 7, tool 4 dress makes things convenient for the electric welding at 7 sides of welding module, a plurality of coils of welding can weld simultaneously, it drives the motion of welding module 7 to support the conveyer belt, it can prevent the local atress of module to support conveyer belt 2.
The utility model has the advantages that: the utility model provides a steel wire automatic weld machine, the coil is sent into malposition mechanism 6 by the material loading machine, CCD detection mechanism 3 detects, unqualified coil falls into unqualified magazine 63, qualified coil then is misplaced to tool 4 in by malposition mechanism 6, the pushing equipment 5 pushes tool 4 into welding module 7 after filling the coil, spot welder 1 accomplishes the welding, adopts the mode of the artifical unloading of automatic feeding, degree of automation is high, and convenient operation has improved the qualification rate of work efficiency and coil greatly.
Drawings
Fig. 1 is the utility model discloses a steel wire automatic weld machine's overall structure schematic diagram.
FIG. 2 is the structure schematic diagram of the automatic steel wire welding machine of the utility model
Fig. 3 is the utility model discloses a steel wire automatic weld machine's tool's schematic structure diagram.
Fig. 4 is the structural schematic diagram of the dislocation mechanism of the automatic steel wire welding machine of the utility model.
Fig. 5 is the utility model discloses a steel wire automatic weld machine's CCD detection mechanism's schematic structure diagram.
Fig. 6 is the utility model discloses a steel wire automatic weld machine's material loading module's schematic structure diagram.
Fig. 7 is the utility model discloses a steel wire automatic weld machine's welding module's schematic structure diagram.
Fig. 8 is the structural schematic diagram of the coil of the automatic steel wire welding machine of the present invention.
Description of the main elements
The following detailed description of the invention will be further described in conjunction with the above-identified drawings.
Detailed Description
As shown in fig. 1, it is a schematic view of the overall structure of the automatic steel wire welding machine of the present invention; as shown in fig. 2, is a schematic structural diagram of the automatic steel wire welding machine of the present invention; as shown in fig. 3, is a schematic structural view of a jig of the automatic steel wire welding machine of the present invention; as shown in fig. 4, it is a schematic structural diagram of the dislocation mechanism of the automatic steel wire welding machine of the present invention; as shown in fig. 5, it is a schematic structural diagram of the CCD detection mechanism of the automatic steel wire welding machine of the present invention; as shown in fig. 6, it is a schematic structural diagram of a feeding module of the automatic steel wire welding machine of the present invention; as shown in fig. 7, it is a schematic structural diagram of a welding module of the automatic steel wire welding machine of the present invention; as shown in fig. 8, it is a schematic structural diagram of the coil of the automatic steel wire welding machine of the present invention.
An automatic steel wire welding machine, comprising: the spot welding machine comprises a spot welding machine 1, a supporting conveyor belt 2, a welding module 7, a feeding module 8, a frame 9, a pushing mechanism 5, a CCD detection mechanism 3, a dislocation mechanism 6 and a feeding machine, wherein the upper end of the frame 9 is provided with a supporting conveyor belt frame 21, the supporting conveyor belt frame 21 is provided with the supporting conveyor belt 2, the upper end of one supporting conveyor belt is provided with the feeding module 8, the upper end of the other supporting conveyor belt 2 is provided with the welding module 7, one side edge of the feeding module 8 is provided with the welding module 7 and is arranged in parallel with the welding module 7, the other side edge is provided with the pushing mechanism 5, the pushing mechanism 5 is fixed at the upper end part of the frame 9, the upper end part of the frame 9 is also provided with the dislocation mechanism 6 and the CCD detection mechanism 3, the side edges of the welding module 7 and the feeding module 8 are provided with a jig 4 near the spot welding machine 1 or the feeding machine, the spot, the automatic feeding device is characterized in that a PLC (programmable logic controller) is arranged in the rack 9 and is electrically connected with the supporting conveyer belt 2, the welding module 7, the feeding module 8, the pushing mechanism 5, the CCD detecting mechanism 3 and the dislocation mechanism 6.
The longest length of the jig 4 adapted to the automatic steel wire welding machine is 850 mm.
The misalignment mechanism 6 includes: the coil feeding device comprises a dislocation cylinder 61, a material supporting block 62 and an unqualified material box 63, wherein the material supporting block 62 is connected with a material supporting cylinder 64, the unqualified material box 63 is positioned below the material supporting block 62 in an inclined mode, the dislocation cylinder 61 is positioned at one side end, away from a jig 4, of the material supporting block 62, one side of the material supporting block 62 is connected with a blanking copper rod 65, a coil falls down along the blanking copper rod 65, a CCD detection mechanism 3 detects the coil, the unqualified coil is detected, the material supporting cylinder 64 is started, the coil falls into the unqualified material box 63, the qualified coil is detected, the material supporting cylinder 64 does not work, and the dislocation cylinder 61 pushes the.
The upper surface of the material supporting block 62 is on the same horizontal plane with the bottom surface of the jig groove 41.
The blanking copper bar 65 and the upper end surface of the machine table are inclined by 90 degrees.
The vibration mechanism 66 is connected with the lower portion of the material supporting block 62, the vibration mechanism 66 is fixedly installed on the upper end face of the machine table, and the vibration mechanism 66 prevents the blanking copper rod 65 from being blocked.
The CCD detection mechanism 3 includes: the coil comprises a light source 31, a lens 32 and a support frame 33, the support frame 33 is fixedly installed on the upper end face of the machine frame 9, the lens 32 is fixedly installed on the support frame 33, the surface of the lens 32 is close to the material supporting block 62, the lens 32 is arranged in front of the light source 31 and is close to the material supporting block 62, the light source 31 is electrically connected with the lens 32, the coil is a two-end bent steel wire, the two bent ends are respectively A1 and A2, the bent parts of the coil are respectively B1 and B2, the bending diameters of the bent parts at the two ends are respectively phi 1 and phi 2, the coil body is L, the CCD detection mechanism 3 judges whether the coil is unqualified at three points, whether a gap exists between the contact point of the A1 and the contact point of the A2, whether the diameter of the phi 1 and the phi 2.
The lower side of pushing equipment 5 is equipped with ejector pad 51, ejector pad 51 is connected with and pushes away material jacking cylinder 52, and malposition mechanism 6 is fixed at the frame 9 up end, accomplishes the material loading of each coil through removing material loading module 8, and material loading module 8 time original point material supporting cylinder 64 descends, and pushing equipment 5 pushes tool 4 into welding module 7, pushes away material jacking cylinder 52 and rises, and the board stops, pushes away material jacking cylinder 52 and jacks up material supporting block 62 and tool groove 41 bottom parallel and level, makes things convenient for the coil to send into tool 4.
The utility model discloses a theory of operation: the utility model provides a steel wire automatic weld machine, the coil is by the material loading machine ejection of compact, get into dislocation mechanism 6 along unloading bar copper 65, CCD detection mechanism 3 detects of shooing, the coil detects unqualifiedly, ask material cylinder 64 backward, the coil falls into unqualified magazine 63, the coil detects qualifiedly, tool 4 is sent into with the coil to dislocation cylinder 61, every puts a coil module and removes a position, after filling the coil, material loading module 8 returns the initial point and asks material cylinder 64 to descend, pushing equipment 5 pushes away tool 4 welding module 7, it rises to push away material jacking cylinder 52, the board stops, the artifical spacing excellent copper wire of inserting follows in tool 4, the artifical empty tool 4 of putting into on material loading module 8 and presses start button, spot welder 1 begins the welding, every welding module removes a position, the artifical tool 4 of tak away after all welding accomplishes, go up the circulation.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. An automatic steel wire welding machine, comprising: the spot welding machine comprises a spot welding machine (1), a supporting conveyer belt (2), a welding module (7), a feeding module (8), a frame (9), a pushing mechanism (5), a CCD (charge coupled device) detection mechanism (3), a dislocation mechanism (6) and a feeding machine, wherein the upper end of the frame (9) is provided with a supporting conveyer belt frame (21), the supporting conveyer belt (2) is arranged on the supporting conveyer belt frame (21), the feeding module (8) is arranged at the upper end of one of the supporting conveyer belts, the welding module (7) is arranged at the upper end of the other supporting conveyer belt (2), one side edge of the feeding module (8) is provided with the welding module (7) and is parallel to the welding module (7), the other side edge is provided with the pushing mechanism (5), the pushing mechanism (5) is fixed at the upper end part of the frame (9), the upper end part of the frame (9) is also provided, welding module (7) and the side of material loading module (8) and be close to spot welder (1) or material loading machine department and be provided with tool (4), spot welder (1) and material loading machine are located frame (9) and are close to the both sides limit of tool (4), be equipped with the PLC controller in frame (9), the PLC controller with support conveyer belt (2), welding module (7), material loading module (8), pushing equipment (5), CCD detection mechanism (3) and dislocation mechanism (6) electric connection.
2. The automatic steel wire welding machine according to claim 1, characterized in that: the longest length of the jig (4) adapted to the automatic steel wire welding machine is 850 mm.
3. The automatic steel wire welding machine according to claim 1, characterized in that: the jig groove (41) of the jig (4) is the jig (4) with the side jig groove (41) communicated with the upper end jig groove (41) or the jig (4) with the jig groove (41) only arranged at the upper end.
4. The automatic steel wire welding machine according to claim 1, characterized in that: the misalignment mechanism (6) includes: dislocation cylinder (61), support material piece (62), unqualified magazine (63), support material piece (62) are connected with and hold in the palm material cylinder (64), unqualified magazine (63) are located support material piece (62) oblique below, dislocation cylinder (61) are located one side end that tool (4) were kept away from in support material piece (62), one side of support material piece (62) is connected with unloading bar copper (65).
5. The automatic steel wire welding machine according to claim 1, characterized in that: the upper surface of the material supporting block (62) and the bottom surface of the jig groove (41) are on the same horizontal plane.
6. The automatic steel wire welding machine according to claim 1, characterized in that: the blanking copper bar (65) is inclined by 90 degrees with the upper end surface of the machine table.
7. The automatic steel wire welding machine according to claim 1, characterized in that: the lower part of the material supporting block (62) is connected with a vibration mechanism (66), and the vibration mechanism (66) is fixedly arranged on the upper end surface of the machine table.
8. The automatic steel wire welding machine according to claim 1, characterized in that: the CCD detection mechanism (3) includes: light source (31), camera lens (32) and support frame (33), support frame (33) fixed mounting is in frame (9) up end, camera lens (32) fixed mounting is on support frame (33) and camera lens (32) face is close to and holds in the palm material piece (62), light source (31) the place ahead is equipped with camera lens (32) and is close to and holds in the palm material piece (62), light source (31) and camera lens (32) electric connection.
9. The automatic steel wire welding machine according to claim 1, characterized in that: a material pushing block (51) is arranged below the material pushing mechanism (5), the material pushing block (51) is connected with a material pushing jacking cylinder (52), and the dislocation mechanism (6) is fixed on the upper end face of the rack (9).
10. The automatic steel wire welding machine according to claim 1, characterized in that: a welding head (11), a copper wire and a limiting rod are arranged above the welding module (7), the limiting rod is arranged below the supporting conveyor belt (2), the copper wire is arranged above the jig (4), the welding head (11) is arranged above the copper wire, the welding head (11) is connected with the spot welding machine (1), and the position of the welding head (11) is fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021502872.5U CN212285705U (en) | 2020-07-27 | 2020-07-27 | Automatic welding machine for steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021502872.5U CN212285705U (en) | 2020-07-27 | 2020-07-27 | Automatic welding machine for steel wire |
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| Publication Number | Publication Date |
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| CN212285705U true CN212285705U (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021502872.5U Active CN212285705U (en) | 2020-07-27 | 2020-07-27 | Automatic welding machine for steel wire |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774507A (en) * | 2020-07-27 | 2020-10-16 | 关西金属网科技(昆山)有限公司 | Automatic welding machine for steel wire |
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2020
- 2020-07-27 CN CN202021502872.5U patent/CN212285705U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111774507A (en) * | 2020-07-27 | 2020-10-16 | 关西金属网科技(昆山)有限公司 | Automatic welding machine for steel wire |
| CN111774507B (en) * | 2020-07-27 | 2024-07-23 | 关西金属网科技(昆山)有限公司 | Automatic welding machine for steel wires |
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