CN212168640U - Cold roll forming system of section bar - Google Patents
Cold roll forming system of section bar Download PDFInfo
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- CN212168640U CN212168640U CN201922190051.6U CN201922190051U CN212168640U CN 212168640 U CN212168640 U CN 212168640U CN 201922190051 U CN201922190051 U CN 201922190051U CN 212168640 U CN212168640 U CN 212168640U
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- sliding plate
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- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 238000004080 punching Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000003860 storage Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 34
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract description 12
- 239000002994 raw material Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 description 18
- 230000001105 regulatory effect Effects 0.000 description 9
- 230000000875 corresponding effect Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of machinery, a clod wash molding system of section bar is related to. The forming device solves the problems that when the sectional materials with different models and different thicknesses are formed, the corresponding sectional materials can only be formed through corresponding equipment, and enterprises can only purchase various model forming devices with a large number in order to produce the sectional materials with different models and thicknesses, so that the production cost is high. The device comprises a storage part, a forming mechanism, a punching mechanism and a cutting mechanism which are sequentially connected to a rack from left to right, wherein the storage part is used for storing rolled section bar raw materials, the forming mechanism is used for extruding and forming sheet section bar raw materials into section bars with U-shaped sections, the punching mechanism is used for punching through holes on the section bars, and the cutting mechanism is used for cutting the formed section bars according to a set length.
Description
Technical Field
The utility model belongs to the technical field of machinery, a clod wash molding system of section bar is related to.
Background
In order to improve the processing efficiency, the long-strip-shaped raw material is generally conveyed to a forming device, the forming device is internally provided with a plurality of forming wheels, and the long-strip-shaped raw material is formed into a section with a U-shaped section through the plurality of forming wheels.
And after the section bar is formed, the section bar is required to be transferred to a punching operation position, and the section bar is punched by a punching device. In addition, the profile with large size length needs to be transferred to a cutting device, and the profile with large size length is cut into the rod section with set length by the cutting device.
It can be seen that the punching, cutting and forming devices are separate devices, which results in messy working length equipment.
Meanwhile, when the sectional materials with different models and thicknesses are molded, the corresponding sectional materials can only be molded through corresponding equipment, and enterprises can only purchase various types of molding devices with a large number in order to produce the sectional materials with different models and thicknesses, so that the production cost is high.
Disclosure of Invention
The utility model aims at the above-mentioned problem that prior art exists, provide a clod wash molding system of high and compact structure's of suitability section bar.
The purpose of the utility model can be realized by the following technical proposal:
the cold roll forming system of the section comprises a rack and is characterized by further comprising a storage part, a forming mechanism, a punching mechanism and a cutting mechanism, wherein the storage part, the forming mechanism, the punching mechanism and the cutting mechanism are sequentially connected onto the rack from left to right, the storage part is used for storing the section material in a rolling state, the forming mechanism is used for extruding and forming sheet-shaped section material into the section material with a U-shaped section, the punching mechanism is used for punching through holes in the section material, and the cutting mechanism is used for cutting the formed section material according to a set length.
After the section bar raw material of the storage part enters the forming mechanism, the long-strip-shaped section bar raw material can be formed into a section bar with a U-shaped section through the forming mechanism.
Through the mechanism of punching a hole can process out the tow bar through-hole that runs through on the section bar, can cut into the pole section of setting for length with the section bar of big length through cutting mechanism.
Naturally, a plurality of rotatable conveying rollers are arranged between the storage part and the forming mechanism, and the section material in the storage part can be stably conveyed to the forming mechanism through the conveying rollers.
In the forming system of the cold roll of foretell section bar, forming mechanism includes that base and axial link firmly the shaping wheel on the base, and above-mentioned pedestal connection is on frame upper portion, and above-mentioned base forms a shaping component rather than the shaping wheel that corresponds, and the quantity of above-mentioned shaping component is a plurality of and a plurality of inline's shaping component forms a shaping unit, the quantity of shaping unit is two and the setting of two shaping unit symmetries is in frame upper portion department.
In the process that the section bar raw material passes through the forming wheel, the section of the section bar can be formed into a U shape through the extrusion effect of the forming wheel.
The positions of all the forming wheels in the plurality of forming units are different, and the structure can enable the section bar to be formed step by step. Of course, the molding accuracy and quality of the molding unit with the larger number of molding mechanisms are higher.
In the forming system of the cold roll of foretell section bar, be connected with the regulating block that can follow it and reciprocate on the base, above-mentioned forming wheel axial links firmly on the regulating block, connecting rod and electric actuator have on the base, and electric actuator links firmly on base upper portion, and the both ends of above-mentioned connecting rod are connected with electric actuator and regulating block respectively.
All have regulating block, connecting rod and electric actuator on every base, through all electric actuator of corresponding circuit centralized control, all regulating blocks are synchronous, move with the same speed, make the position of every shaping wheel obtain unified regulation change in the short time finally.
Thus being used for processing the section bar with the adaptive thickness.
In the cold roll forming system of the section bar, the frame is further provided with an adjusting mechanism for adjusting the distance between the two forming units.
The distance between the left and right adjacent forming units can be changed through the adjusting mechanism, so that the section with the corresponding model size can be processed.
In the cold roll forming system of the section bar, the adjusting mechanism comprises a first sliding plate, a first driving part, a first transmission rod and a first screw rod, the rack is provided with a guide rail, the first sliding plate is embedded in one end of the guide rail, one of the forming units is connected to the first sliding plate, the first driving part is fixedly connected to the side part of the rack, the first transmission rod is connected with the first driving part, the first screw rod is axially fixedly connected to the rack, the inner end of the first screw rod is in threaded connection with the first sliding plate, and the outer end of the first screw rod is connected with the first transmission.
The first driving part is a motor, and in the rotating process of the first driving rod driven by the motor, the first driving rod is connected with the first screw rod through the transmission mechanism, so that the screw rod can rotate along with the first driving rod.
The first sliding plate connected to the guide rail is in threaded connection with the screw rod, so that the sliding plate can translate along the guide rail for a moment in the rotating process of the screw rod.
After the sliding plate translates along the guide rail, the distance between two adjacent forming units can be changed, so that the profiles with different sizes and models can be processed.
In the cold roll forming system of the profile, the transmission mechanism is a gear set.
In the cold roll forming system of the section bar, the transmission mechanism is a worm and turbine transmission pair.
No matter the transmission rod can drive the screw rod to smoothly rotate through the gear set, the worm and the worm wheel transmission pair.
In the cold roll forming system of the section bar, the adjusting mechanism further comprises a second sliding plate, a second driving part, a second transmission rod and a second screw rod, the rack is provided with a guide rail, the second sliding plate is embedded at the other end of the guide rail, the other forming unit is connected to the second sliding plate, the second driving part is fixedly connected to the side part of the rack, the second transmission rod is connected with the second driving part, the second screw rod is axially and fixedly connected to the rack, the inner end of the second screw rod is in threaded connection with the second sliding plate, and the outer end of the second screw rod is connected with the second transmission.
The first sliding plate and the second sliding plate are respectively connected to two ends of the guide rail, and the first sliding plate and the second sliding plate adopt independent driving parts.
In the adjusting process, the first sliding plate and the second sliding plate synchronously move in opposite directions, and finally the distance between the two forming units is stably changed.
Moreover, because the two forming units synchronously move towards each other, the two forming units are always symmetrically positioned at two sides of the section bar raw material.
In the cold roll forming system of the section bar, the machine frame is also provided with a marking roller, and the marking roller can extrude corresponding numbers and graphic marks.
The desired number and graphic indication can be marked on the profile by means of a marking roller.
Of course, the numbers and graphics are identified as separate marking rolls.
Compared with the prior art, the cold roll forming system of the section bar has a compact structure because the forming mechanism, the storage part, the punching mechanism and the cutting mechanism are integrated together.
Meanwhile, the distance between the two molding units on the rack and the height position of the molding wheel in each molding unit can be adjusted, so that the system can process profiles with different thicknesses and profiles with different sizes, and the applicability is higher.
In addition, the system is provided with a data receiving module and a processing execution module, wherein the data receiving module can receive data sent by the computer terminal, and the processing execution module executes corresponding actions according to the received data. The input data information can control the cutting mechanism to perform corresponding cutting processing according to the data information without programming operation processing in the system, for example, the section bar sections with different lengths in a pair of brackets are cut by the cutting mechanism according to the set length, and the cut section bar sections meet the length requirement of the bracket bar sections and can be directly packaged.
Moreover, the marking roller can also mark the length of the section bar, and after a consumer obtains the section bar with the length mark, the consumer can directly measure the size of the section bar according to the length mark, so that the applicability of the section bar is improved.
Drawings
Fig. 1 is a front view structure schematic diagram of a cold roll forming system of the section bar.
Fig. 2 is a schematic structural diagram of the forming mechanism in the cold roll forming system of the section bar.
Fig. 3 is a schematic structural diagram of an adjusting mechanism in the cold roll forming system of the section bar.
In the figure, 1, a frame; 1a, a guide rail; 2. a storage unit; 3. a molding mechanism; 4. a punching mechanism; 4a, a base; 4b, a forming wheel; 4c, a regulating block; 4c1, electric actuator; 4d, sliding the first plate; 4e, a driving part I; 4f, a first transmission rod; 4g, a first screw rod; 4h, sliding plate II; 4i and a driving part II; 4j, a second transmission rod; 4k, a second screw rod; 5. and a cutting mechanism.
Detailed Description
As shown in fig. 1, 2 and 3, the cold roll forming system of the sectional material comprises a frame 1, and further comprises a storage part 2, a forming mechanism 3, a punching mechanism 4 and a cutting mechanism 5 which are sequentially connected to the frame 1 from left to right, wherein the storage part 2 is used for storing the sectional material in a rolled state, the forming mechanism 3 is used for extruding the sheet-shaped sectional material into the sectional material with a U-shaped section, the punching mechanism 4 is used for punching the through hole on the sectional material, and the cutting mechanism 5 is used for cutting the formed sectional material according to a set length.
Forming mechanism includes that base 4a and axial link firmly the shaping wheel 4b on base 4a, and above-mentioned base 4a connects in 1 upper portion of frame, and above-mentioned base 4a forms a shaping component rather than the shaping wheel that corresponds, and the quantity of above-mentioned shaping component is a plurality of and a plurality of inline's shaping component forms a shaping unit, the quantity of shaping unit is two and the setting of two shaping unit symmetries is in 1 upper portion department of frame.
Be connected with on the base 4a and can follow its regulating block 4c that reciprocates, above-mentioned shaping wheel 4b axial links firmly on regulating block 4c, connecting rod and electric actuator 4c1 have on the base 4a, and electric actuator 4c1 links firmly on base 4a upper portion, and the both ends of above-mentioned connecting rod are connected with electric actuator 4c1 and regulating block 4c respectively.
The frame 1 is also provided with an adjusting mechanism for adjusting the distance between the two molding units.
The adjusting mechanism comprises a first sliding plate 4d, a first driving part 4e, a first transmission rod 4f and a first lead screw 4g, a guide rail 1a is arranged on the rack 1, the first sliding plate 4d is embedded at the end of the first guide rail 1a, one of the forming units is connected onto the first sliding plate 4d, the first driving part 4e is fixedly connected to the side part of the rack 1, the first transmission rod 4f is connected with the first driving part 4e, the first lead screw 4g is axially fixedly connected onto the rack 1, the inner end of the first lead screw 4g is in threaded connection with the first sliding plate 4d, and the outer end of the first lead screw 4g is connected with the first transmission rod 4 f.
The transmission mechanism is a gear set. According to the actual situation, the transmission mechanism is a worm and a worm wheel transmission pair.
The adjusting mechanism further comprises a second sliding plate 4h, a second driving piece 4i, a second transmission rod 4j and a second screw rod 4k, the rack 1 is provided with a guide rail 1a, the second sliding plate 4h is embedded at the other end of the guide rail 1a, the other forming unit is connected to the second sliding plate 4h, the second driving piece 4i is fixedly connected to the side portion of the rack 1, the second transmission rod 4j is connected with the second driving piece 4i, the second screw rod 4k is axially fixedly connected to the rack 1, the inner end of the second screw rod 4k is in threaded connection with the second sliding plate 4h, and the outer end of the second screw rod 4k is connected with the second transmission rod 4 j.
The frame 1 is also provided with a marking roller which can extrude corresponding numbers and graphic marks.
In addition, the punching mechanism is an existing punching machine, the cutting mechanism is existing cutting equipment, therefore, detailed structures of the punching mechanism and the cutting mechanism are not described in the specification, and the invention is mainly characterized in that the punching mechanism and the cutting mechanism are not needed.
After the section bar raw material of the storage part enters the forming mechanism, the long-strip-shaped section bar raw material can be formed into a section bar with a U-shaped section through the forming mechanism.
Through the mechanism of punching a hole can process out the tow bar through-hole that runs through on the section bar, can cut into the pole section of setting for length with the section bar of big length through cutting mechanism.
Naturally, a plurality of rotatable conveying rollers are arranged between the storage part and the forming mechanism, and the section material in the storage part can be stably conveyed to the forming mechanism through the conveying rollers.
Claims (9)
1. The cold roll forming system of the section comprises a rack and is characterized by further comprising a storage part, a forming mechanism, a punching mechanism and a cutting mechanism, wherein the storage part, the forming mechanism, the punching mechanism and the cutting mechanism are sequentially connected onto the rack from left to right, the storage part is used for storing the section material in a rolling state, the forming mechanism is used for extruding and forming sheet-shaped section material into the section material with a U-shaped section, the punching mechanism is used for punching through holes in the section material, and the cutting mechanism is used for cutting the formed section material according to a set length.
2. A cold roll forming system for profiles according to claim 1, wherein the forming mechanism comprises a base and forming wheels axially and fixedly connected to the base, the base is connected to the upper portion of the frame, the base and the forming wheels corresponding to the base form a forming member, the forming members are arranged in a number of forming units, the number of the forming units is two, and the two forming units are symmetrically arranged at the upper portion of the frame.
3. A cold roll forming system for profiles according to claim 2, wherein the base is connected with an adjusting block capable of moving up and down along the base, the forming wheel is axially and fixedly connected with the adjusting block, the base is provided with a connecting rod and an electric regulator, the electric regulator is fixedly connected with the upper part of the base, and two ends of the connecting rod are respectively connected with the electric regulator and the adjusting block.
4. A cold roll forming system for profiles according to claim 3, wherein the machine frame is further provided with an adjusting mechanism for adjusting the distance between the two forming units.
5. A cold roll forming system for profiles according to claim 4, wherein the adjusting mechanism comprises a first sliding plate, a first driving member, a first transmission rod and a first screw rod, the frame is provided with the guide rail, the first sliding plate is embedded in one end of the guide rail, one forming unit is connected to the first sliding plate, the first driving member is fixedly connected to the side portion of the frame, the first transmission rod is connected with the first driving member, the screw rod is axially fixedly connected to the frame, the inner end of the screw rod is in threaded connection with the first sliding plate, and the outer end of the screw rod is connected with the first transmission rod through the transmission mechanism.
6. A cold roll forming system for profiles according to claim 5, wherein the transmission mechanism is a gear set.
7. A cold roll forming system for profiles according to claim 6, wherein the transmission mechanism is a worm and worm gear transmission pair.
8. A cold roll forming system for profiles according to claim 7, wherein the adjusting mechanism further comprises a second sliding plate, a second driving member, a second transmission rod and a second screw rod, the second sliding plate is embedded in the other end of the guide rail, the other forming unit is connected to the second sliding plate, the second driving member is fixedly connected to the side portion of the frame, the second transmission rod is connected to the second driving member, the second screw rod is axially and fixedly connected to the frame, the inner end of the second screw rod is in threaded connection with the second sliding plate, and the outer end of the second screw rod is connected to the second transmission rod through the transmission mechanism.
9. A cold roll forming system for profiles according to claim 8, wherein the machine frame is further provided with a marking roller capable of extruding corresponding numbers and graphic marks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922190051.6U CN212168640U (en) | 2019-12-09 | 2019-12-09 | Cold roll forming system of section bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922190051.6U CN212168640U (en) | 2019-12-09 | 2019-12-09 | Cold roll forming system of section bar |
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| Publication Number | Publication Date |
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| CN212168640U true CN212168640U (en) | 2020-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922190051.6U Active CN212168640U (en) | 2019-12-09 | 2019-12-09 | Cold roll forming system of section bar |
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| CN (1) | CN212168640U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299378A (en) * | 2019-12-09 | 2020-06-19 | 张琼月 | Cold roll forming system of section bar |
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- 2019-12-09 CN CN201922190051.6U patent/CN212168640U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299378A (en) * | 2019-12-09 | 2020-06-19 | 张琼月 | Cold roll forming system of section bar |
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| TR01 | Transfer of patent right |
Effective date of registration: 20210425 Address after: 318000 1455 Stadium Road East, Taizhou City, Zhejiang Province Patentee after: Zhejiang Swordfish Construction Technology Co.,Ltd. Address before: 318000 Room 302, unit 3, building 71, Fengnan community, Jiaojiang District, Taizhou City, Zhejiang Province Patentee before: Zhang Qiongyue |