CN211711129U - Activated carbon ton bag packing machine - Google Patents
Activated carbon ton bag packing machine Download PDFInfo
- Publication number
- CN211711129U CN211711129U CN201922032412.4U CN201922032412U CN211711129U CN 211711129 U CN211711129 U CN 211711129U CN 201922032412 U CN201922032412 U CN 201922032412U CN 211711129 U CN211711129 U CN 211711129U
- Authority
- CN
- China
- Prior art keywords
- bag
- ton bag
- lifting
- pipe
- charging basket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 238000012856 packing Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000004806 packaging method and process Methods 0.000 claims abstract description 28
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 9
- 238000007872 degassing Methods 0.000 claims abstract description 5
- 239000000428 dust Substances 0.000 claims description 27
- 238000005086 pumping Methods 0.000 claims description 13
- 238000012858 packaging process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000035559 beat frequency Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Basic Packing Technique (AREA)
- Vacuum Packaging (AREA)
Abstract
An activated carbon ton bag packaging machine comprises a rack, a storage bin, a packaging unit and a control device, wherein the packaging unit comprises a charging basket, a weight sensor for detecting the weight of activated carbon in the charging basket, a bag clamping mechanism, a vibration mechanism, a pushing and shaking mechanism and a vacuumizing device, the bag clamping mechanism is arranged at a discharging opening of the charging basket, a ton bag is placed on a ton bag tray, the ton bag tray is arranged on the vibration mechanism, the weight sensor is arranged on the charging basket, the pushing and shaking mechanism is used for lifting, pulling and pushing the ton bag, and the vacuumizing device is arranged on the charging basket and used for degassing the ton bag; in the bagging process, the vibrator vibrates according to the actual condition, and the control device controls the vibrator, the two bag lifting cylinders and the side pushing cylinder to make corresponding movement according to the feedback of the four pressure sensors. The utility model provides an active carbon ton bag packagine machine, in rated time, rated volume can pack rated weight activated carbon, and packing efficiency is higher.
Description
Technical Field
The utility model relates to a packing technical field of powder (solid) body material especially relates to an active carbon ton packagine machine.
Background
The powdered activated carbon has large gas content and small specific volume, and the conventional ton packaging machine does not treat gas in the packaging process, so that the gas is required to naturally overflow to reach the rated packaging weight, so that the packaging process time is slow and the efficiency requirement of a production field cannot be met, on the contrary, if the feeding speed is increased, the conventional packaging bag cannot bear the rated packaging weight in a short time, and if the packaging bag is forcibly filled, dust overflows to influence the environment of a packaging workshop and harm the health of workers, otherwise, the space resource waste of the packaging bag and the transportation cost are increased.
Disclosure of Invention
In order to overcome the defect that prior art exists, the utility model provides an active carbon ton bag packagine machine, in rated time, rated volume can pack rated weight active carbon, and packing efficiency is higher.
The utility model provides a technical scheme that its technical problem adopted is:
an activated carbon ton bag packaging machine comprises a rack, a storage bin, a packaging unit and a control device, wherein the packaging unit comprises a storage bin, a weight sensor for detecting the weight of activated carbon in the storage bin, a bag clamping mechanism, a vibration mechanism, a pushing and shaking mechanism and a vacuumizing device, a feed inlet of the storage bin is in flexible connection with a discharge outlet of the storage bin, a butterfly valve is arranged at the feed inlet of the storage bin, the bag clamping mechanism is arranged at a discharge outlet of the storage bin, a ton bag is placed on a ton bag tray, the ton bag tray is arranged on the vibration mechanism, the weight sensor is arranged on the storage bin, the pushing and shaking mechanism is used for lifting, pulling and pushing and shaking the ton bag, and the vacuumizing device is arranged on the storage bin and used for degassing the ton bag;
the bag lifting mechanism comprises two lifting hooks and two bag lifting cylinders, the two lifting hooks are respectively and bilaterally symmetrical to be hooked on the left corner and the right corner of the ton bag, the upper ends of the two lifting hooks are respectively connected with the output ends of the two bag lifting cylinders, and the two bag lifting cylinders are respectively installed on the rack; the side pushing mechanism is arranged on the side of the ton bag and comprises a side pushing cylinder and a side pushing piece, the side pushing cylinder is arranged on the rack, the output end of the side pushing cylinder is provided with the side pushing piece, and the side pushing piece faces the side face of the ton bag;
the vibration mechanism comprises a vibration tray, four pressure sensors and a vibrator, wherein springs are arranged at four corners of the bottom of the vibration tray respectively, the upper ends of the springs are connected with the vibration tray, the lower ends of the springs are connected with the rack, the four pressure sensors are also arranged at four corners of the vibration tray respectively and used for detecting the pressure at the four corners of the vibration tray, and the vibrator is arranged at the center of the vibration tray;
the weight sensor and the four pressure sensors are respectively connected with a control device, and the control device is respectively connected with a butterfly valve, a bag clamping mechanism, two bag lifting cylinders, a side pushing cylinder and a vibrator and is arranged on the rack;
in the bagging process, the vibrator vibrates according to the actual condition, and the control device controls the vibrator, the two bag lifting cylinders and the side pushing cylinder to make corresponding movement according to the feedback of the four pressure sensors.
Furthermore, the packaging unit also comprises a dust removal device, the dust removal device comprises a dust removal pipe and a dust removal fan, one end of the dust removal pipe is connected with the charging bucket, and the other end of the dust removal pipe is connected with the dust removal fan; the dust removal fan is connected with the control device.
The vacuum pumping device comprises a vacuum pump, a vacuum tank, a vacuum control valve, a microporous pipe with micropores on the pipe wall, a lifting cylinder for lifting the microporous pipe up and down and a microporous pipe dredging device for dredging the microporous pipe, wherein the air inlet of the vacuum pump is communicated with the air outlet of the vacuum tank, the air inlet of the vacuum tank is communicated with one end of an air conveying pipe through the vacuum control valve, and the other end of the air conveying pipe is communicated with the air exhaust pipe; the micropore pipe is vertically arranged, the lifting cylinder is positioned above the charging bucket, the upper end of the micropore pipe is connected with the lifting cylinder through an air exhaust pipe, and the lower end of the micropore pipe penetrates through the discharging opening of the charging bucket and extends into the ton bag; the microporous pipe dredging device is communicated with one end of the gas conveying pipe through a dredging control valve, and the vacuum control valve and the lifting cylinder are respectively connected with the control device.
Furthermore, the bag clamping mechanism comprises a clamp and two bag clamping cylinders, the clamp is used for clamping a ton bag feeding port, the clamp is installed at the end part of the discharging port of the charging bucket, the two bag clamping cylinders are respectively positioned at the left side and the right side of the charging bucket and installed on the rack, and meanwhile, the output end of the two bag clamping cylinders is connected with the clamp; the two bag clamping cylinders are connected with a control device.
The beneficial effects of the utility model are that: the packaging efficiency and the packaging space utilization rate of the activated carbon ton bag package are improved, and the packaging cost and the transportation cost are saved.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 and 2, an activated carbon ton bag packaging machine comprises a frame, a bin, a packaging unit and a control device 4, wherein the packaging unit comprises a charging basket, a weight sensor for detecting the weight of activated carbon in the charging basket, a bag clamping mechanism, a vibration mechanism, a shaking mechanism and a vacuum pumping device, a feeding port 31 of the charging basket is in flexible connection with a discharging port of the bin, a butterfly valve 5 is arranged at the feeding port 31 of the charging basket, the bag clamping mechanism is arranged at a discharging port 32 of the charging basket, a ton bag 6 is placed on a ton bag tray 10, the ton bag tray 10 is arranged on the vibration mechanism, the weight sensor is arranged on the charging basket, the shaking mechanism is used for lifting and pushing the ton bag 6, and the vacuum pumping device is arranged on the charging basket and used for degassing the ton bag 6;
the bag lifting mechanism comprises two lifting hooks 7 and two bag lifting cylinders 8, the two lifting hooks 7 are respectively and bilaterally symmetrically hooked on the left corner and the right corner of the ton bag 6, the upper ends of the two lifting hooks 7 are respectively connected with the output ends of the two bag lifting cylinders 8, and the two bag lifting cylinders 8 are respectively arranged on the frame; the side pushing mechanism is arranged on the side of the ton bag 6 and comprises a side pushing cylinder 9 and a side pushing piece, the side pushing cylinder 9 is arranged on the rack, the output end of the side pushing cylinder is provided with the side pushing piece, and the side pushing piece faces the side face of the ton bag 6; the side pushing piece can be of a sphere structure;
the vibration mechanism comprises a vibration tray 21, four pressure sensors 22 and a vibrator 23, wherein springs are respectively arranged at four corners of the bottom of the vibration tray 21, the upper ends of the springs are connected with the vibration tray 21, the lower ends of the springs are connected with the rack, the four pressure sensors 22 are also respectively arranged at four corners of the vibration tray 21 and used for detecting the pressure at the four corners of the tray, and the vibrator 23 is arranged at the center of the vibration tray 22;
the weight sensor and the four pressure sensors 22 are respectively connected with the control device 4, and the control device 4 is respectively connected with the butterfly valve 5, the bag clamping mechanism, the two bag lifting cylinders 8, the side pushing cylinder 9 and the vibrator 23 and is arranged on the frame;
during bagging, the vibrator 23 vibrates according to actual conditions, and the control device 4 controls the vibrator 23, the two bag lifting cylinders 8 and the side pushing cylinder 9 to make corresponding movements according to feedback of the four pressure sensors 22.
Further, the packaging unit further comprises a dust removal device 13, the dust removal device 13 comprises a dust removal pipe and a dust removal fan, one end of the dust removal pipe is connected with the charging bucket, and the other end of the dust removal pipe is connected with the dust removal fan; the dust removal fan is connected with the control device 4.
Further, the vacuum pumping device comprises a vacuum pump, a vacuum tank, a vacuum control valve, a microporous pipe 15 with micropores on the pipe wall, a lifting cylinder 16 for lifting the microporous pipe 15 up and down and a microporous pipe dredging device for dredging the microporous pipe, wherein the air inlet of the vacuum pump is communicated with the air outlet of the vacuum tank, the air inlet of the vacuum tank is communicated with one end of an air conveying pipe through the vacuum control valve, and the other end of the air conveying pipe is communicated with the air exhaust pipe; the microporous tube is vertically arranged, the lifting cylinder 16 is positioned above the charging bucket, the upper end of the microporous tube 15 is connected with the lifting cylinder 16 through an air exhaust pipe, and the lower end of the microporous tube 15 penetrates through a feed opening 32 of the charging bucket and extends into the ton bag 6; the microporous pipe dredging device is communicated with one end of the gas conveying pipe through a dredging control valve, and the vacuum control valve and the lifting cylinder 16 are respectively connected with the control device 4.
Furthermore, the bag clamping mechanism comprises a clamp 17 for clamping a ton bag feeding port and two bag clamping cylinders, the clamp 17 is installed at the end part of the discharging port 32 of the charging bucket, the two bag clamping cylinders are respectively positioned at the left side and the right side of the charging bucket and installed on the rack, and meanwhile, the output end of the two bag clamping cylinders is connected with the clamp; the two bag clamping cylinders are connected with a control device.
The frame comprises an inner frame 12 and an outer frame 11, the vibration mechanism and control device 4 being mounted on the outer frame 11, and the packing unit being mounted on the inner frame 12. The length, width and height of the ton bag are 1 m 1.75 m, the length of the feeding neck is 0.3 m, and the diameter of the feed is 0.45 m.
The vacuum-pumping process of the vacuum-pumping device comprises the following steps:
firstly, setting the times of vacuumizing, the time of vacuumizing each time and the back-blowing dredging time on a control device according to the type and weight of powdered activated carbon;
then, the lifting cylinder 8 is controlled by the control device 4 to drive the air exhaust pipe to move downwards, meanwhile, the air exhaust pipe drives the microporous pipe to downwards penetrate through the feed opening of the charging bucket and extend into the ton bag all the time, and the lifting cylinder is stopped to move;
then, the control device 4 controls the vacuumizing control valve to be opened, so that the vacuum pump performs vacuumizing, the plate-shaped active carbon adhered around the microporous tube falls off through back flushing, the agglomerated active carbon and the powder-shaped active carbon are automatically layered and cannot be redispersed into powder-shaped active carbon with high gas content without strong stirring, the agglomerated active carbon sinks to the bottom of the bag under the action of gravity, the powder-shaped active carbon with light density floats upwards, the powder-shaped active carbon with high gas content floating upwards is pumped during next air pumping, the air pumping efficiency is improved, the lifting cylinder is controlled by the control device to drive the air pumping pipe to move upwards, and meanwhile, the air pumping pipe drives the microporous tube to move upwards until the microporous tube is separated from a feed opening of a lower charging barrel, so that the process of one-time vacuumizing is completed; through repeating the steps and exhausting for multiple times, the purpose of exhausting the gas of the powdered activated carbon is achieved, and the rated volume and the rated weight are achieved; when the set vacuumizing time is reached, closing the vacuumizing control valve;
after the process of primary vacuumizing is finished, back gas is blown, if the microporous pipe is blocked, the back gas dredging is realized on the microporous pipe through the microporous pipe dredging device, and simultaneously, the hardened active carbon adhered on the microporous pipe is blown off.
The utility model discloses a theory of operation does: the active carbon packaging bag has the advantages that the active carbon is large in air content, the air in the active carbon is pumped out by the vacuumizing device in the blanking process, the air content and the volume are reduced, meanwhile, the ton bag packaging bag is characterized in that the aperture of a feed inlet is small, the accommodating cavity is large, the active carbon is easy to agglomerate, harden and reduce in liquidity after being pumped out, the state of the active carbon is accumulated at the blanking opening, measures of lifting hooks, vibrating and side pushing are adopted according to actual conditions, the agglomerated and hardened active carbon can reach all positions of the ton bag packaging bag, the purpose of packaging rated heavy active carbon in rated volume within rated time is met, and meanwhile, dust overflow in the blanking process is avoided through the dust removal device 13.
The utility model discloses a working process does: unloading through butterfly valve 5 control feed bin, at feed bin unloading in-process, weight sensor detects the active carbon weight in the storage bucket, in the bagging-off in-process, according to the actual conditions at packing site, through the vibration frequency of two carry bag cylinders 8 left and right sides alternate action and control electromagnetic shaker 23 and the beat frequency of side push cylinder 9, make the active carbon after the degasification have certain mobility in ton bag 6, thereby it is more even and quick to reach the 6 bagging-off of ton bag, when reaching rated weight, stop the bagging-off.
The actual conditions of the packaging site, such as the stacking degree, set the times and times of vibration, bag lifting and side pushing, and the pressure of the vibration tray 21 is measured by the pressure sensor 22 to set the vibration time points of the vibrator 23, the side pushing of the side pushing cylinder 9 and the bag lifting of the bag lifting cylinder 8.
The utility model provides a back active carbon of bleeding pile up easily in ton bag packaging process, do not flow, can not reach the problem in the whole bag.
Claims (4)
1. The utility model provides an active carbon ton bag packagine machine which characterized in that: the packaging unit comprises a charging basket, a weight sensor for detecting the weight of active carbon in the charging basket, a bag clamping mechanism, a vibration mechanism, a shaking mechanism and a vacuum pumping device, wherein a feeding hole of the charging basket is in flexible connection with a discharging hole of the charging basket, a butterfly valve is arranged at the feeding hole of the charging basket, the bag clamping mechanism is arranged at a discharging hole of the charging basket, a ton bag is placed on a ton bag tray, the ton bag tray is arranged on the vibration mechanism, the weight sensor is arranged on the charging basket, the shaking mechanism is used for lifting, pulling, pushing and shaking the ton bag, and the vacuum pumping device is arranged on the charging basket and used for degassing the ton bag;
the bag lifting mechanism comprises two lifting hooks and two bag lifting cylinders, the two lifting hooks are respectively and bilaterally symmetrical to be hooked on the left corner and the right corner of the ton bag, the upper ends of the two lifting hooks are respectively connected with the output ends of the two bag lifting cylinders, and the two bag lifting cylinders are respectively installed on the rack; the side pushing mechanism is arranged on the side of the ton bag and comprises a side pushing cylinder and a side pushing piece, the side pushing cylinder is arranged on the rack, the output end of the side pushing cylinder is provided with the side pushing piece, and the side pushing piece faces the side face of the ton bag;
the vibration mechanism comprises a vibration tray, four pressure sensors and a vibrator, wherein springs are arranged at four corners of the bottom of the vibration tray respectively, the upper ends of the springs are connected with the vibration tray, the lower ends of the springs are connected with the rack, the four pressure sensors are also arranged at four corners of the vibration tray respectively and used for detecting the pressure at the four corners of the vibration tray, and the vibrator is arranged at the center of the vibration tray;
the weight sensor and the four pressure sensors are respectively connected with a control device, and the control device is respectively connected with a butterfly valve, a bag clamping mechanism, two bag lifting cylinders, a side pushing cylinder and a vibrator and is arranged on the rack;
in the bagging process, the vibrator vibrates according to the actual condition, and the control device controls the vibrator, the two bag lifting cylinders and the side pushing cylinder to make corresponding movement according to the feedback of the four pressure sensors.
2. The activated carbon ton bag packing machine according to claim 1, wherein: the packaging unit also comprises a dust removal device, the dust removal device comprises a dust removal pipe and a dust removal fan, one end of the dust removal pipe is connected with the charging basket, and the other end of the dust removal pipe is connected with the dust removal fan; the dust removal fan is connected with the control device.
3. The activated carbon ton bag packing machine according to claim 1 or 2, wherein: the vacuum pumping device comprises a vacuum pump, a vacuum tank, a vacuum control valve, a microporous pipe with micropores on the pipe wall, a lifting cylinder for lifting the microporous pipe up and down and a microporous pipe dredging device for dredging the microporous pipe, wherein the air inlet of the vacuum pump is communicated with the air outlet of the vacuum tank, the air inlet of the vacuum tank is communicated with one end of an air conveying pipe through the vacuum control valve, and the other end of the air conveying pipe is communicated with an air exhaust pipe; the micropore pipe is vertically arranged, the lifting cylinder is positioned above the charging bucket, the upper end of the micropore pipe is connected with the lifting cylinder through an air exhaust pipe, and the lower end of the micropore pipe penetrates through the discharging opening of the charging bucket and extends into the ton bag; the microporous pipe dredging device is communicated with one end of the gas conveying pipe through a dredging control valve, and the vacuum control valve and the lifting cylinder are respectively connected with the control device.
4. The activated carbon ton bag packing machine according to claim 1 or 2, wherein: the bag clamping mechanism comprises a clamp and two bag clamping cylinders, the clamp is used for clamping a ton bag feeding port, the clamp is installed at the end part of a discharging port of the charging bucket, the two bag clamping cylinders are respectively located on the left side and the right side of the charging bucket and installed on the rack, and meanwhile, the output end of the two bag clamping cylinders is connected with the clamp; the two bag clamping cylinders are connected with a control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922032412.4U CN211711129U (en) | 2019-11-21 | 2019-11-21 | Activated carbon ton bag packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922032412.4U CN211711129U (en) | 2019-11-21 | 2019-11-21 | Activated carbon ton bag packing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211711129U true CN211711129U (en) | 2020-10-20 |
Family
ID=72815187
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922032412.4U Active CN211711129U (en) | 2019-11-21 | 2019-11-21 | Activated carbon ton bag packing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211711129U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110775313A (en) * | 2019-11-21 | 2020-02-11 | 浙江科技学院 | Activated carbon ton bag packing machine |
-
2019
- 2019-11-21 CN CN201922032412.4U patent/CN211711129U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110775313A (en) * | 2019-11-21 | 2020-02-11 | 浙江科技学院 | Activated carbon ton bag packing machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110775313A (en) | Activated carbon ton bag packing machine | |
| CN109250164B (en) | Quick and high-precision powdered activated carbon packaging machine and packaging method thereof | |
| CN105523202A (en) | Automatic ton bag packing device suitable for fine powder | |
| CN205366119U (en) | Ton bag automatic packing device suitable for fine powder | |
| CN102390551B (en) | Impeller type vacuum quantitative packaging machine | |
| CN106144011A (en) | Vacuum pumping method, vacuum extractor and activated carbon packer in a kind of powdered activated carbon packaging process | |
| CN211711129U (en) | Activated carbon ton bag packing machine | |
| CN215946186U (en) | Ton bag feeding equipment and production line | |
| CN202147852U (en) | Impeller type vacuum quantitative packing machine | |
| CN202481330U (en) | Automatic packing device for color masterbatch | |
| CN109436400B (en) | High-precision weighing and packaging process dust-free active carbon packaging machine and packaging method thereof | |
| CN110921329A (en) | Clean dustless feed processing factory | |
| CN209427071U (en) | A kind of high-precision weighing, packaging process are installed without the active charcoal bag of fugitive dust | |
| CN207000856U (en) | The weight filling apparatus such as miberal powder | |
| CN204776104U (en) | Valve port bag packagine machine of pump sending structure | |
| CN202246213U (en) | Bagged powder lime feeding device | |
| CN205150286U (en) | Powder exhaust apparatus | |
| CN209334213U (en) | A kind of powder collecting device | |
| CN102874556A (en) | Method and device for lifting or conveying granular and powdered materials | |
| CN204278461U (en) | A kind of vacuum feeder for plastic extruder | |
| CN211487539U (en) | Mixing device for producing diesel vehicle tail gas treating fluid | |
| CN210593447U (en) | Powder material transport tank | |
| CN210794992U (en) | Negative pressure powder conveying device | |
| CN104859875A (en) | Pumping type valve bag packing machine | |
| CN221642722U (en) | Extrusion exhaust type big bag packaging machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |