CN211585867U - A fine dust removal device - Google Patents
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- CN211585867U CN211585867U CN201922430034.5U CN201922430034U CN211585867U CN 211585867 U CN211585867 U CN 211585867U CN 201922430034 U CN201922430034 U CN 201922430034U CN 211585867 U CN211585867 U CN 211585867U
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- 239000000428 dust Substances 0.000 title claims abstract description 126
- 238000001816 cooling Methods 0.000 claims abstract description 77
- 239000002184 metal Substances 0.000 claims description 5
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 9
- 238000001914 filtration Methods 0.000 description 9
- 238000010422 painting Methods 0.000 description 7
- 239000007921 spray Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及除尘设备技术领域,尤其涉及一种精细化除尘装置。The utility model relates to the technical field of dust removal equipment, in particular to a fine dust removal device.
背景技术Background technique
大气中的污染包括来源与工业污染源、生活污染源和交通污染源,生活污染源来自厨房燃气燃烧,通过油烟机排出到大气中的污染,生活垃圾产生的污染,交通污染主要为汽车尾气的污染,工业污染所涉及的面就很广了,在进行涂装时,喷漆室内的空气含有大量的粉尘,这些粉尘对人体的危害很大,需要通过抽风管进行换气,净化喷漆室内的空气。现有的换气设备一般都是采用抽风机对空气进行强制对流,此种方式导致有害粉尘直接排放到大气中,造成环境污染。The pollution in the atmosphere includes sources and industrial pollution sources, domestic pollution sources and traffic pollution sources. The domestic pollution sources come from the combustion of gas in the kitchen, the pollution discharged into the atmosphere through the range hood, the pollution caused by the domestic garbage, the traffic pollution mainly from the automobile exhaust pollution, and the industrial pollution. The scope involved is very wide. When painting, the air in the painting room contains a lot of dust, which is very harmful to the human body. It needs to be ventilated through the exhaust pipe to purify the air in the painting room. Existing ventilation equipment generally uses an exhaust fan to force air convection, which causes harmful dust to be directly discharged into the atmosphere, causing environmental pollution.
实用新型内容Utility model content
为了克服现有技术中除尘设备精度低,易造成环境污染的问题,提出了一种精细化除尘装置,包括除尘进气部、冷却部、分段集尘部和设备筒体;且所述除尘进气部、冷却部和分段集尘部由上至下安装在设备筒体内,所述进气部包括第一进料斗和第二进料斗,且第一进料斗和第二进料斗之间设有球形控制阀,所述第一进料斗和第二进料斗对称设置在设备筒体的顶部,且第一筒体和第二筒体与设备筒体之间通过万向轴连接;所述除尘进气部和冷却部之间通过连接管连接,所述冷却部包括冷却管、旋风除尘器和出气口,其中冷却管的首端连接除尘进气部的连接管,所述冷却管的尾端靠近出气口处设有旋风除尘器,所述出气口连接在分段集尘部的顶部连接;所述分段集尘部包括第一过滤层、第二过滤层、第三过滤层、收集箱、抽气泵和出气管,其中收集箱设有若干个,且均匀的设在第一过滤层、第二过滤层和第三过滤层的侧边,所述抽气泵设置在设备筒体的底部,且与出气管相联通。In order to overcome the problems of low precision of dust removal equipment in the prior art and easy to cause environmental pollution, a fine dust removal device is proposed, which includes a dust removal air intake part, a cooling part, a segmented dust collection part and an equipment cylinder; The air intake part, the cooling part and the segmented dust collecting part are installed in the equipment barrel from top to bottom, the air intake part includes a first feeding hopper and a second feeding hopper, and the first feeding hopper and the second feeding hopper are There is a spherical control valve between the hoppers, the first and second feeding hoppers are symmetrically arranged on the top of the equipment barrel, and the first and second barrels and the equipment barrel pass through the valve. Connected to the shaft; the dust-removing air inlet part and the cooling part are connected by a connecting pipe, and the cooling part includes a cooling pipe, a cyclone dust collector and an air outlet, wherein the head end of the cooling pipe is connected to the connection pipe of the dust-removing air inlet part, The rear end of the cooling pipe is provided with a cyclone dust collector near the air outlet, and the air outlet is connected to the top of the segmented dust collecting part; the segmented dust collecting part includes a first filter layer, a second filter layer, The third filter layer, the collection box, the air pump and the air outlet pipe, wherein the collection box is provided with several, and is evenly arranged on the side of the first filter layer, the second filter layer and the third filter layer, and the air pump is provided with At the bottom of the equipment barrel, and communicated with the air outlet.
通过采用上述技术方案,将喷漆室中的粉尘经过除尘进气部的第一进料斗和第二进料斗将粉尘吸入,并且球形控制阀可以控制两个进料斗是同时工作还是单独进行工作,两个进料斗对称分布在设备筒体的顶部,同时工作时可以实现对于两侧同时吸尘的效果,且两个进料斗最终都通过连接管汇合,由于喷漆室内粉尘具有一定的温度,传输到冷却部中,冷却部通过冷却管将吸入的喷漆室的粉尘温度降低,避免后续高温的粉尘会粘附过滤网,影响过滤效果,最后通过分段集尘部,经过三层不同规格的过滤网,逐步过滤掉由大至小的颗粒粉尘,达到良好的过滤效果,实现精细化的除尘。By adopting the above technical solution, the dust in the spray booth is sucked through the first and second feeding hoppers of the dust-removing air inlet, and the spherical control valve can control whether the two feeding hoppers work simultaneously or separately When working, the two feeding hoppers are symmetrically distributed on the top of the equipment barrel. When working at the same time, the effect of vacuuming both sides can be achieved, and the two feeding hoppers are finally merged through the connecting pipe. The temperature is transmitted to the cooling part. The cooling part reduces the temperature of the dust inhaled in the spray booth through the cooling pipe, so as to avoid the subsequent high temperature dust from adhering to the filter screen and affecting the filtering effect. The filter screen of the specification can gradually filter out the particle dust from large to small to achieve a good filtering effect and achieve fine dust removal.
作为优选的,所述除尘进气部中的第一进料斗和第二进料斗均为喇叭状的金属壳体,且第一进料斗和第二进料斗与设备筒体之间采用螺纹连接,所述第一进料斗和第二进料斗通过球形控制阀均与连接管连接。Preferably, the first feeding hopper and the second feeding hopper in the dust-removing air intake part are both trumpet-shaped metal shells, and the first feeding hopper and the second feeding hopper are between the equipment barrel and the With screw connection, the first feeding hopper and the second feeding hopper are both connected with the connecting pipe through the spherical control valve.
通过采用上述技术方案,进气部喇叭状的结构设计,能够有效增大吸附面,从而最大限度的吸附空气中的颗粒物杂质,且第一进料斗和第二进料斗与设备筒体之间采用的螺纹连接,可以方便进料斗结构的安装和拆卸,两个进料斗均通过球形控制阀与连接管连接,可以方便调整吸尘的面积以及保证进尘的管道唯一,方便操作。By adopting the above technical solution, the trumpet-shaped structure design of the air inlet can effectively increase the adsorption surface, so as to maximize the adsorption of particulate impurities in the air, and the first and second feed hoppers are connected to the equipment barrel. The threaded connection between the two feeding hoppers can facilitate the installation and disassembly of the feeding hopper structure. The two feeding hoppers are connected to the connecting pipe through a spherical control valve, which can easily adjust the area of dust suction and ensure that the dust feeding pipe is unique and easy to operate.
作为优选的,所述旋风除尘器内设有风机,且所述冷却部的出气口与分段集尘部的顶部连接。Preferably, the cyclone dust collector is provided with a fan, and the air outlet of the cooling part is connected to the top of the segmented dust collecting part.
通过采用上述技术方案,旋风除尘器可以给前端的冷却管、连接管提供动力,内置的风机可以将吸收、冷却好的粉尘传输到分段集尘部。By adopting the above technical solutions, the cyclone dust collector can provide power to the cooling pipe and connecting pipe at the front end, and the built-in fan can transmit the absorbed and cooled dust to the segmented dust collection part.
作为优选的,所述冷却管折叠排列,其中冷却管的主体横向排列,且横向管道之间相互平行,所述冷却管折叠排列债见通过纵向的弧形管道连接。Preferably, the cooling pipes are arranged in a folded manner, wherein the main bodies of the cooling pipes are arranged transversely, and the transverse pipes are parallel to each other, and the cooling pipes in the folded arrangement are connected by longitudinal arc pipes.
通过采用上述技术方案,冷却管采用横向管道之间的相互平行的管道,搭配纵向的链接的弧形管道,能够将冷却管道在一定的空间内将管道放置成较长的状态,使得粉尘能够通过管壁较好的冷却下来。By adopting the above technical solution, the cooling pipe adopts the parallel pipes between the horizontal pipes and the longitudinally linked arc pipes, so that the cooling pipes can be placed in a long state in a certain space, so that the dust can pass through. The tube wall cools down better.
作为优选的,所述冷却部中的冷却管为折叠分布,且冷却管的拐角处均为可拆卸的罩体,所述罩体设置在弧形管道上。Preferably, the cooling pipes in the cooling part are folded and distributed, and the corners of the cooling pipes are detachable covers, and the covers are arranged on the arc-shaped pipes.
通过采用上述技术方案,冷却管的拐角处因为存在未冷却好的粉尘,会导致粉尘的堆积,可拆卸的罩体能够便于清理堆积的粉尘。By adopting the above technical solution, the uncooled dust exists at the corner of the cooling pipe, which will lead to the accumulation of dust, and the detachable cover can facilitate the cleaning of the accumulated dust.
作为优选的,所述分段集尘部为设置在设备筒体下半部分的单独筒体结构,包括上下两端的端口以及筒体结构侧壁上设有的可拆卸的收集箱。Preferably, the segmented dust collecting part is a separate cylinder structure disposed on the lower half of the equipment cylinder, including ports at the upper and lower ends and a detachable collection box provided on the side wall of the cylinder structure.
通过采用上述技术方案,单独的筒体设计可以方便在筒体的两侧设置可以拆卸的收集箱,在经过过滤网过滤之后产生的粉尘可以通过收集箱进行倾倒,无需拆卸整个分段集尘部。By adopting the above technical solution, the separate cylinder design can facilitate the installation of detachable collection boxes on both sides of the cylinder, and the dust generated after being filtered by the filter can be dumped through the collection box without dismantling the entire segmented dust collection part. .
作为优选的,所述第一过滤层、第二过滤层和第三过滤层两两之间相互平行,且第一过滤层、第二过滤层第三过滤层内部通孔直径依次变小。Preferably, the first filter layer, the second filter layer and the third filter layer are parallel to each other, and the diameters of the through holes in the first filter layer, the second filter layer and the third filter layer are successively smaller.
通过采用上述技术方案,从第一过滤网到第三过滤网逐渐缩小的内部通孔直径,可以将直径不同的粉尘分段收集,避免了过滤孔的堵塞和金属过滤网的,也提高了了过滤效率和精度。By adopting the above technical solution, the diameter of the internal through-holes from the first filter screen to the third filter screen is gradually reduced, and dust with different diameters can be collected in sections, which avoids the blockage of the filter holes and the damage of the metal filter screen, and also improves the Filtration efficiency and precision.
作为优选的,所述第一过滤层、第二过滤层和第三过滤层均为倾斜设置,且与水平面的夹角为30-45°,所述第一过滤层、第二过滤层和第三过滤层的较低的一侧连接有收集箱。Preferably, the first filter layer, the second filter layer and the third filter layer are all inclined, and the included angle with the horizontal plane is 30-45°, and the first filter layer, the second filter layer and the third filter layer are inclined. A collection box is attached to the lower side of the three filter layers.
通过采用上述技术方案,过滤网采用倾斜的设计,能够将过滤下来的颗粒物通过斜坡进入到收集箱中,从而避免了过滤杂质的堆积。By adopting the above technical solution, the filter screen adopts an inclined design, and the filtered particles can be entered into the collection box through the slope, thereby avoiding the accumulation of filtered impurities.
综上所述:本实用新型通过冷却管加三层过滤网结构的设计,将喷漆室内产生的粉尘经过冷却分层过滤,最终实现对于喷漆室内粉尘的精细化过滤,有效防止了对大气的污染。To sum up: the utility model adopts the design of the cooling pipe and the three-layer filter screen structure, and the dust generated in the painting room is filtered by cooling layers, and finally the fine filtration of the dust in the painting room is realized, and the pollution to the atmosphere is effectively prevented. .
附图说明Description of drawings
图1是一种精细化除尘装置的结构示意图;Figure 1 is a schematic structural diagram of a fine dust removal device;
图2是一种精细化除尘装置冷却管结构示意图;Figure 2 is a schematic structural diagram of a cooling pipe of a fine dust removal device;
图中:1、除尘进气部;11、第一进料斗;12、第二进料斗;13、球形控制阀;14、万向轴;15、连接管;2、冷却部;21、冷却管;211、弧形管道;212、罩体;22、旋风除尘器;23、出气口;3、分段集尘部;31、第一过滤层;32、第二过滤层;33、第三过滤层;34、收集箱;35、抽气泵;36、出气管;4、设备筒体。In the figure: 1. Dust removal air inlet; 11. The first feeding hopper; 12. The second feeding hopper; 13. Spherical control valve; 14. Cardan shaft; 15. Connecting pipe; 2. Cooling part; 21. Cooling pipe; 211, arc-shaped pipe; 212, cover body; 22, cyclone dust collector; 23, air outlet; 3, segmented dust collection part; 31, first filter layer; 32, second filter layer; 33, first Three filter layers; 34, the collection box; 35, the air pump; 36, the air outlet pipe; 4, the equipment cylinder.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Hereinafter, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise of no conflict, the embodiments or technical features described below can be combined arbitrarily to form new implementations. example.
实施例1Example 1
如图1及图2所示:一种精细化除尘装置,包括除尘进气部1、冷却部2、分段集尘部3和设备筒体4;且除尘进气部1、冷却部2和分段集尘部3由上至下安装在设备筒体4内,进气部包括第一进料斗11和第二进料斗12,且第一进料斗11和第二进料斗12之间设有球形控制阀13,第一进料斗11和第二进料斗12对称设置在设备筒体4的顶部,且第一筒体和第二筒体与设备筒体4之间通过万向轴14连接;除尘进气部1和冷却部2之间通过连接管15连接,冷却部2包括冷却管21、旋风除尘器22和出气口23,其中冷却管21的首端连接除尘进气部1的连接管15,冷却管21的尾端靠近出气口23处设有旋风除尘器22,出气口23连接在分段集尘部3的顶部连接;分段集尘部3包括第一过滤层31、第二过滤层32、第三过滤层33、收集箱34、抽气泵35和出气管36,其中收集箱34设有若干个,且均匀的设在第一过滤层31、第二过滤层32和第三过滤层33的侧边,抽气泵35设置在设备筒体4的底部,且与出气管36相联通。将喷漆室中的粉尘经过除尘进气部1的第一进料斗11和第二进料斗12将粉尘吸入,并且球形控制阀13可以控制两个进料斗是同时工作还是单独进行工作,两个进料斗对称分布在设备筒体4的顶部,同时工作时可以实现对于两侧同时吸尘的效果,且两个进料斗最终都通过连接管15汇合,由于喷漆室内粉尘具有一定的温度,传输到冷却部2中,冷却部2通过冷却管21将吸入的喷漆室的粉尘温度降低,避免后续高温的粉尘会粘附过滤网,影响过滤效果,最后通过分段集尘部3,经过三层不同规格的过滤网,逐步过滤掉由大至小的颗粒粉尘,达到良好的过滤效果,实现精细化的除尘。As shown in Figures 1 and 2: a fine dust removal device, including a
如图1所示:除尘进气部1中的第一进料斗11和第二进料斗12均为喇叭状的金属壳体,且第一进料斗11和第二进料斗12与设备筒体4之间采用螺纹连接,第一进料斗11和第二进料斗12通过球形控制阀13均与连接管15连接。进气部喇叭状的结构设计,能够有效增大吸附面,从而最大限度的吸附空气中的颗粒物杂质,且第一进料斗11和第二进料斗12与设备筒体4之间采用的螺纹连接,可以方便进料斗结构的安装和拆卸,两个进料斗均通过球形控制阀13与连接管15连接,可以方便调整吸尘的面积以及保证进尘的管道唯一,方便操作。As shown in FIG. 1 : the first feeding hopper 11 and the second feeding hopper 12 in the dust-removing
如图1及图2所示:旋风除尘器22内设有风机,且冷却部2的出气口23与分段集尘部3的顶部连接。旋风除尘器22可以给前端的冷却管21、连接管15提供动力,内置的风机可以将吸收、冷却好的粉尘传输到分段集尘部3。As shown in FIG. 1 and FIG. 2 : a fan is provided in the
如图1及图2所示:冷却管21折叠排列,其中冷却管21的主体横向排列,且横向管道之间相互平行,冷却管21折叠排列债见通过纵向的弧形管道211连接。As shown in FIG. 1 and FIG. 2 , the cooling
如图1及图2所示:冷却管21采用横向管道之间的相互平行的管道,搭配纵向的链接的弧形管道211,能够将冷却管21道在一定的空间内将管道放置成较长的状态,使得粉尘能够通过管壁较好的冷却下来。As shown in Figures 1 and 2: the cooling
实施例2Example 2
如图1及图2所示:一种精细化除尘装置,包括除尘进气部1、冷却部2、分段集尘部3和设备筒体4;且除尘进气部1、冷却部2和分段集尘部3由上至下安装在设备筒体4内,进气部包括第一进料斗11和第二进料斗12,且第一进料斗11和第二进料斗12之间设有球形控制阀13,第一进料斗11和第二进料斗12对称设置在设备筒体4的顶部,且第一筒体和第二筒体与设备筒体4之间通过万向轴14连接;除尘进气部1和冷却部2之间通过连接管15连接,冷却部2包括冷却管21、旋风除尘器22和出气口23,其中冷却管21的首端连接除尘进气部1的连接管15,冷却管21的尾端靠近出气口23处设有旋风除尘器22,出气口23连接在分段集尘部3的顶部连接;分段集尘部3包括第一过滤层31、第二过滤层32、第三过滤层33、收集箱34、抽气泵35和出气管36,其中收集箱34设有若干个,且均匀的设在第一过滤层31、第二过滤层32和第三过滤层33的侧边,抽气泵35设置在设备筒体4的底部,且与出气管36相联通。将喷漆室中的粉尘经过除尘进气部1的第一进料斗11和第二进料斗12将粉尘吸入,并且球形控制阀13可以控制两个进料斗是同时工作还是单独进行工作,两个进料斗对称分布在设备筒体4的顶部,同时工作时可以实现对于两侧同时吸尘的效果,且两个进料斗最终都通过连接管15汇合,由于喷漆室内粉尘具有一定的温度,传输到冷却部2中,冷却部2通过冷却管21将吸入的喷漆室的粉尘温度降低,避免后续高温的粉尘会粘附过滤网,影响过滤效果,最后通过分段集尘部3,经过三层不同规格的过滤网,逐步过滤掉由大至小的颗粒粉尘,达到良好的过滤效果,实现精细化的除尘。As shown in Figures 1 and 2: a fine dust removal device, including a
如图1及图2所示:冷却部2中的冷却管21为折叠分布,且冷却管21的拐角处均为可拆卸的罩体212,罩体212设置在弧形管道211上。冷却管21的拐角处因为存在未冷却好的粉尘,会导致粉尘的堆积,可拆卸的罩体212能够便于清理堆积的粉尘。As shown in FIG. 1 and FIG. 2 , the cooling
如图1所示:分段集尘部3为设置在设备筒体4下半部分的单独筒体结构,包括上下两端的端口以及筒体结构侧壁上设有的可拆卸的收集箱34。单独的筒体设计可以方便在筒体的两侧设置可以拆卸的收集箱34,在经过过滤网过滤之后产生的粉尘可以通过收集箱34进行倾倒,无需拆卸整个分段集尘部3。As shown in FIG. 1 , the segmented
如图1所示:第一过滤层31、第二过滤层32和第三过滤层33两两之间相互平行,且第一过滤层31、第二过滤层32第三过滤层33内部通孔直径依次变小。从第一过滤网到第三过滤网逐渐缩小的内部通孔直径,可以将直径不同的粉尘分段收集,避免了过滤孔的堵塞和金属过滤网的,也提高了了过滤效率和精度。As shown in FIG. 1 : the
如图1所示:第一过滤层31、第二过滤层32和第三过滤层33均为倾斜设置,且与水平面的夹角为45°,第一过滤层31、第二过滤层32和第三过滤层33的较低的一侧连接有收集箱34。过滤网采用倾斜的设计,能够将过滤下来的颗粒物通过斜坡进入到收集箱34中,从而避免了过滤杂质的堆积。As shown in FIG. 1 : the
上述说明示出并描述了本实用新型的优选实施例,如前所述,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述实用新型构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。The foregoing description shows and describes the preferred embodiments of the present invention. As previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as an exclusion of other embodiments, but may be used in various various other combinations, modifications and environments, and can be modified within the scope of the inventive concept described herein, using the above teachings or skill or knowledge in the relevant fields. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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Cited By (2)
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CN113280355A (en) * | 2021-05-31 | 2021-08-20 | 西北有色金属研究院 | Flue gas secondary combustion and high-temperature filtering and dedusting integrated device and process |
CN114899715A (en) * | 2022-04-02 | 2022-08-12 | 宿迁金之诺电气设备有限公司 | Dustproof electric appliance cabinet for automatic production workshop |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113280355A (en) * | 2021-05-31 | 2021-08-20 | 西北有色金属研究院 | Flue gas secondary combustion and high-temperature filtering and dedusting integrated device and process |
CN114899715A (en) * | 2022-04-02 | 2022-08-12 | 宿迁金之诺电气设备有限公司 | Dustproof electric appliance cabinet for automatic production workshop |
CN114899715B (en) * | 2022-04-02 | 2023-10-20 | 宿迁金之诺电气设备有限公司 | Automatic change workshop with dustproof electrical cabinet |
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