CN211413341U - Steel round bar stepping feeding mechanism of radial hot stamping ball forming machine - Google Patents
Steel round bar stepping feeding mechanism of radial hot stamping ball forming machine Download PDFInfo
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- CN211413341U CN211413341U CN201922369832.1U CN201922369832U CN211413341U CN 211413341 U CN211413341 U CN 211413341U CN 201922369832 U CN201922369832 U CN 201922369832U CN 211413341 U CN211413341 U CN 211413341U
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- 238000000034 method Methods 0.000 abstract description 11
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- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
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Abstract
A steel round bar stepping type feeding mechanism of a radial hot stamping ball forming machine belongs to the technical field of steel ball processing machinery. The radial hot stamping ball forming machine comprises a base, wherein the upper part of the base is provided with a frame; the bracket is arranged corresponding to the left end wall body of the rack; fixing a hemisphere die and a stamping hemisphere die; the device comprises a driving motor, a power transmission mechanism and a radial motion driving mechanism of a stamping hemispherical die; the steel round bar heater is arranged on the bracket; the steel ball blank feeding mechanism is arranged at the left end of the front side wall of the rack; the steel ball blank opening and releasing mechanism is arranged on the steel ball blank feeding mechanism; the steel round bar stepping type feeding mechanism comprises a steel round bar feeding mechanism assembly, and the heating steel round bar feeding mechanism assembly comprises a pushing frame, a pawl disc, a ratchet wheel, a stepping gear, a ratchet wheel shaft roller, a stepping gear shaft roller, a pawl disc actuating rod swing arm and a pawl disc actuating rod swing arm driving cam. The ball forming process is shortened, the process links are reduced, the structure is simplified, and the continuity and reliability of actions and the feeding efficiency of the steel round rods are guaranteed.
Description
Technical Field
The utility model belongs to the technical field of steel ball processing machinery, concretely relates to steel pole marching type feeding mechanism of radial hot stamping ball-forming machine.
Background
The steel balls are also called "grinding balls", which are media for grinding materials by ball-milling equipment used in mineral processing industry, chemical industry, building material industry and the like, and taking building material industry such as cement manufacturers as an example, in the process of producing cement, the ball milling (which is conventionally called "grinding" in industry) needs to be carried out on ores crushed and screened by a crusher in a previous process, and the ball milling needs to use a large amount of steel balls with ideal wear resistance and excellent hardness and toughness.
The production process of the steel ball comprises the following steps: heating a bar material such as the steel round bar by a heating furnace, discharging, balling by a steel ball forming device, namely a steel ball balling mechanism, introducing into a quenching device for quenching after balling, introducing into a tempering furnace for tempering after quenching by the quenching device such as CN100497666C (steel ball quenching machine) and CN100497667C (quenching mechanism of the steel ball quenching machine), and discharging from the tempering furnace to obtain a finished steel ball.
The balling forms of the balling device mainly include the following two types: one is roll forming (i.e. hot roll forming); the second is press thermoforming (also referred to as "hot press forming"). Typical examples of the former include CN100471597C (forming mechanism of bar mill), CN103495685B (balling device of ball mill), CN101934334B (balling mechanism of ball mill), and CN102091750B (balling mechanism of ball mill with rapidly detachable ball rolls), etc.; typical examples of the latter are CN101844207A (an automatic steel ball casting and forming machine), CN205966823U (a steel ball forming machine), and CN167414002A (a large horizontal shearing and feeding integrated steel ball forming machine), etc. The device used for rolling and forming is relatively small in size, but has poor adaptability to steel balls with large diameters, namely the device is suitable for rolling steel balls with small specifications; the device for hot press forming is relatively large in size, but has the advantages of good adaptability to large-size steel balls and remarkably higher efficiency than the former, so that the latter is heavier in the industry.
A more typical example of the above-mentioned stamping hot forming device is a "steel ball hot forming device" recommended by CN110026468A, which is built by the following steps: the action in the balling process can show good relay effect, so the method is very beneficial to improving the productivity. However, the aforesaid CN110026468A still has the following disadvantages: the steel ball blank is more from the steel ball blank receiving turnover mechanism to the upper die and the lower die, specifically, a separately equipped device cuts a steel round bar which is heated by a heating furnace into steel ball blanks and sends the steel ball blanks to the steel ball blank receiving turnover mechanism of the structure system of the patent, the steel ball blank receiving turnover mechanism receives the steel ball blanks and turns the steel ball blanks 90 degrees from the previous horizontal state to be in a vertical state, then the steel ball blanks are clamped by a steel ball blank relay transfer mechanism arranged on a moving beam, a moving beam main driving mechanism drives the moving beam to move, the moving beam drives the steel ball blank relay transfer mechanism and the steel ball blanks to correspond to a station where the steel ball blank transfer mechanism is arranged, the clamped steel ball blanks are placed in a steel ball blank release transfer mechanism, and simultaneously, another steel ball blank relay transfer mechanism arranged on the moving beam clamps the steel ball blanks which are previously positioned at the steel ball blank transfer mechanism station and releases the steel ball blanks into the lower die, under the clamping of the steel ball blank front clamping mechanism, the upper die base is driven by the hydraulically-driven upper die driving mechanism described in paragraph 0028 of the specification, and the upper die mounted on the upper die base is hot-stamped to form the steel ball for the steel ball blank positioned in the lower die, so that the process from the introduction of the steel ball blank to the hot-stamping to form the steel ball is relatively long, the structure is complex due to a plurality of process links, the manufacturing cost is high, the action reliability is low, the overall structure is loose, the space occupation is increased, and the efficiency of feeding the steel ball blank to the lower die is not enough to achieve the expectation of the industry. In view of the foregoing, it is desirable to improve upon the technical solutions described below.
Disclosure of Invention
The utility model aims to provide a steel pole marching type feeding mechanism of radial hot stamping ball forming machine that helps having accomplished the steel pole of heating by steel pole heater and directly pushes away to feed to the station that corresponds to hemisphere mould place and can show and shorten the balling-up process and can reduce the technology link, simplify the structure, reduce equipment manufacturing cost, ensure the reliability of action, improve the feeding efficiency.
The utility model aims to provide a steel round bar stepping feeding mechanism of a radial hot stamping ball forming machine, which comprises a base, wherein a frame is arranged on the upper part of the base and is provided with a frame cavity which is not sealed up and down, a ball rod-by-ball rod leading-in hole and a heating steel round bar leading-in hole which are communicated with the frame cavity are arranged on the wall body at the left end of the frame, the heating steel round bar leading-in hole is positioned in front of the ball rod-by-ball rod hole, and a cutter bar sliding sleeve hole which is also communicated with the frame cavity is arranged at the left end of the front side wall of the frame; a bracket, which is arranged corresponding to the left end wall of the frame; the fixed hemispherical die is fixed on one side, facing the rack cavity, of the rack left end wall body at a position corresponding to the rod-by-rod hole; the driving motor is arranged on the base or supported on a terrace of a use place along with the power transmission mechanism, the power transmission mechanism is rotatably arranged at the right end of the rack and is in transmission connection with the driving motor, the radial motion driving mechanism of the stamping hemispherical die is arranged in the cavity of the rack and is connected with the power transmission mechanism, and the stamping hemispherical die is connected with the radial motion driving mechanism of the stamping hemispherical die at a position corresponding to the right side of the fixed hemispherical die; a steel round bar heater which is arranged on the bracket at a position corresponding to the heating steel round bar lead-in hole; the steel ball blank feeding mechanism is arranged at the left end of the front side wall of the rack at a position corresponding to the cutter bar sliding sleeve hole and is in transmission connection with the power transmission mechanism; the steel ball blank opening and releasing mechanism is arranged on the steel ball blank feeding mechanism and extends to a position corresponding to one side of the heated steel round bar leading-in hole; the steel round bar stepping type feeding mechanism comprises a steel round bar feeding mechanism assembly, the heating steel round bar feeding mechanism assembly comprises a pushing frame, a pawl disc, a ratchet wheel, a stepping gear, a ratchet shaft roller, a stepping gear shaft roller, a pawl disc actuating lever swing arm and a pawl disc actuating lever swing arm driving cam, the pushing frame is arranged on the bracket at a position corresponding to the left end of the steel round bar heater and is fixed with the bracket, the ratchet wheel is fixed at one end, extending to the rear side of the pushing frame, of the ratchet shaft and is meshed with the stepping gear, the middle part of the ratchet shaft is rotatably supported on the pushing frame through a ratchet shaft supporting bearing seat, the ratchet shaft roller is fixed at one end, extending to the front side of the pushing frame, of the pawl disc is matched with the ratchet wheel, a pawl disc arm extends from the lower part of the pawl disc, the stepping gear is fixed at one end, extending to the rear side of the pushing frame, of the stepping gear shaft, the middle part of the stepping gear shaft is up and down regulated and arranged on the pushing frame through a stepping gear shaft supporting bearing seat, a stepping gear shaft roller is fixed at one end of the stepping gear shaft extending to the front side of the pushing frame, wherein, the space between the ratchet shaft roller and the stepping gear shaft roller is formed into a steel round bar feeding space, the steel round bar feeding space corresponds to the end face of the left end of the steel round bar heater, the left end of a pawl plate actuating lever is connected with the pawl plate arm, the right end of the pawl plate actuating lever is hinged with the lower end of a pawl plate actuating lever swinging arm, the middle part of the pawl plate actuating lever swinging arm is rotatably supported on a pawl plate actuating lever swinging arm shaft, the pawl plate actuating lever swinging arm shaft is fixed on the rear side wall of the frame, and the upper end of the pawl plate swinging arm is rotatably provided with a pawl plate actuating lever swinging arm roller through a pawl plate swinging arm roller shaft, the swing arm roller of the pawl plate actuating rod is contacted with the rim of the swing arm driving cam of the pawl plate actuating rod, the swing arm driving cam of the pawl plate actuating rod is arranged on the power transmission mechanism, and a return tension spring of the swing arm of the pawl plate actuating rod is connected between the lower end of the swing arm of the pawl plate actuating rod and the rear side wall of the rack.
In a specific embodiment of the present invention, a rack emptying block is fixed on one side of the base facing upward and at positions corresponding to the left end and the right end of the rack, the bottom of the left end and the bottom of the right end of the rack are fixed with the rack emptying block, and the middle of the rack corresponds to the upper part of the base in an emptying state; the periphery of the base is provided with a base ball blocking stack edge higher than the upper surface of the base.
In another specific embodiment of the present invention, the driving motor is disposed at the right end of the base along with the power transmission mechanism and a driving motor shaft of the driving motor faces rearward; the power transmission mechanism comprises a driving transmission wheel, a transmission belt, a driven transmission wheel, a crankshaft, a clutch, a flywheel and a crankshaft rear support frame, the driving transmission wheel is fixed on a driving motor shaft, the middle part of the crankshaft is rotatably supported at the right end of the frame and corresponds to the cavity of the frame, the crankshaft front shaft head of the crankshaft extends to the front side of the frame, the crankshaft rear shaft head of the crankshaft extends to the rear side of the frame, the driven transmission wheel and the clutch are arranged on the crankshaft rear shaft head, the driven transmission wheel is in transmission relation with or is out of transmission relation with the crankshaft through the clutch, the rear end of the crankshaft rear shaft head is rotatably supported on a crankshaft rear support frame after extending out of the clutch, one end of a transmission belt is sleeved on a driving transmission wheel, the other end of the transmission belt is sleeved on a driven transmission wheel, a flywheel is fixed on a crankshaft front shaft head of the crankshaft, and the crankshaft rear support frame is fixed on the base; the radial motion driving mechanism of the stamping hemispherical die is connected with the middle part of the crankshaft; the pawl plate actuating rod swing arm driving cam is fixed on a crankshaft rear shaft head of the crankshaft at a position corresponding to a position between the rear side of the rack and the front side of the driven transmission wheel; the steel ball blank feeding mechanism which is arranged at the left end of the front side wall of the rack and corresponds to the position of the cutter bar sliding sleeve hole is in transmission connection with the front side of the flywheel and is also connected with the front shaft head of the crankshaft; the steel ball blank opening and releasing mechanism is driven by the radial motion driving mechanism of the stamping hemispherical die; the fixed hemispherical die which is fixed in position corresponding to the club-by-club hole is concentric with the stamping hemispherical die; the steel round bar heater is arranged on the bracket in a horizontal state at a position corresponding to the heated steel round bar leading-in hole.
In a further specific embodiment of the present invention, the radial movement driving mechanism of the stamping semispherical die comprises a connecting rod connector, a connecting rod, a semispherical die radial stamping sliding seat, a semispherical die radial stamping screw sleeve fixing seat and a semispherical die radial stamping screw sleeve, wherein the connecting rod connector is directly formed at the right end of the connecting rod and corresponds to the position of the right end of the rack cavity of the rack and the position of the crankshaft, the left end of the connecting rod is connected with the right end of the semispherical die radial stamping sliding seat through a connecting rod pin shaft, the right end of the semispherical die radial stamping screw sleeve fixing seat is fixed with the left end of the semispherical die radial stamping sliding seat, the right end of the semispherical die radial stamping screw sleeve is connected with the left end of the semispherical die radial stamping screw sleeve fixing seat through a screw thread, wherein a sliding seat guide plate is respectively fixed on the upper portion of the front and rear cavity walls of the rack cavity and at the mutually corresponding positions, and the sliding seat guide plate is connected with the lower The space between the upper surfaces is a sliding seat guide sliding cavity for the sliding seat in sliding fit with the front side and the rear side of the upper part of the radial stamping sliding seat of the hemispherical die, and a brake lever cross arm lifting block for upwards lifting a steel ball blank opening and releasing mechanism arranged on the steel ball blank feeding mechanism is fixed on the upper surface of the radial stamping sliding seat of the hemispherical die; and the stamping hemispherical die concentric with the fixed hemispherical die is fixed with the left end of the radial stamping threaded sleeve of the hemispherical die.
In a further embodiment of the present invention, a punch semi-spherical die ejector pin seat is provided in the semi-spherical die radial punch screw nut holder and at a position corresponding to the right end face of the semi-spherical die radial punch screw nut, a semi-spherical die radial punch screw nut ejector pin seat is provided in the semi-spherical die radial punch screw nut and at the right end, a punch semi-spherical die ejector pin hole is provided at a radial central position of the punch semi-spherical die ejector pin seat, a punch semi-spherical die ejector pin hole is provided at a radial central position of the semi-spherical die radial punch screw nut ejector pin seat, a punch semi-spherical die ejector pin through hole is provided at a radial central position of the semi-spherical die radial punch screw nut ejector pin seat, the punch semi-spherical die ejector pin through hole corresponds to and communicates with the semi-spherical die radial punch screw nut ejector pin seat step-down hole, a stamping hemisphere die top ball rod is arranged in the stamping hemisphere die top ball rod hole in a left-right moving mode, a stamping hemisphere die top ball rod spring is sleeved on the stamping hemisphere die top ball rod, the left end of the stamping hemisphere die top ball rod spring is supported on a first spring supporting seat I formed on the stamping hemisphere die top ball rod, the right end of the stamping hemisphere die top ball rod spring is supported on a second spring supporting seat II formed on the stamping hemisphere die top ball rod, and the left end of the stamping hemisphere die top ball rod extends out of or retracts into the stamping hemisphere die top ball rod through hole through a hemisphere die radial stamping screw sleeve top rod seat abdicating hole; a fixed semispherical mold ball-by-ball hole is arranged at the center position corresponding to the fixed semispherical mold, the fixed semispherical mold ball-by-ball hole corresponds to and is communicated with the ball rod-by-ball hole, and the fixed semispherical mold is fixed with the left cavity wall of the rack cavity through a fixed semispherical mold pressing ring.
In yet another embodiment of the present invention, the steel ball blank feeding mechanism comprises a material breaking box, a material breaking pushing slider guide roller seat, a material breaking pushing slider guide roller, a material breaking pushing slider, a material breaking cutter bar, a material breaking cutter, a spring pull rod device and a traction link device, wherein the material breaking box is fixed with the front side wall of the frame at a position corresponding to the cutter bar sleeve hole, a slider guide slider groove and a material breaking pushing slider abdication cavity are respectively arranged on the left wall body of the material breaking box and the right wall body of the material breaking box and at positions corresponding to each other, the slider guide slider groove is positioned at the front side of the material breaking pushing slider abdication cavity and communicated with the material breaking pushing slider abdication cavity, an upper opening of the material breaking box is formed in the central area of one side of the material breaking box facing upward, a roller seat guide pressing frame is fixed at a position corresponding to the upper opening of the material breaking box and around the opening of the material breaking box, the front wall body of the material breaking box is open, a material breaking box opening shielding cover is fixed at a position corresponding to the open, a material breaking pushing slider guide roller seat is arranged in a material breaking box cavity of the material breaking box in a left-right moving mode, the upper portion of a material breaking pushing slider guide roller seat and the downward side surface of the roller seat guide pressing frame form a sliding pair, a material breaking pushing slider guide roller is arranged in the middle of a material breaking pushing slider guide roller shaft in a material breaking pushing slider guide roller seat cavity of the material breaking pushing slider guide roller seat, the upper end and the lower end of the material breaking pushing slider guide roller shaft are respectively in rotating fit with the upper portion and the lower portion of the material breaking pushing slider guide roller seat through a material breaking pushing slider guide roller shaft bearing, a material breaking pushing slider is in sliding fit with the material breaking box at a position corresponding to the material breaking pushing slider abdication cavity, and a gradual change material pushing slider is formed at one side, facing the material breaking pushing slider guide roller seat, of the material breaking pushing slider guide roller seat Towards the arc-shaped surface, the gradually-changed guiding arc-shaped surface is contacted with a guide roller of a material breaking and pushing slider, one side of the material breaking and pushing slider, which faces an opening shielding cover of the material breaking box, is fixedly provided with a pushing slider guide sliding strip through a pushing slider guide sliding strip fixing bolt, the pushing slider guide sliding strip and the material breaking box form a sliding pair at the position corresponding to a sliding block guide sliding strip groove, one end of a material breaking cutter bar, which faces a guide roller seat of the material breaking and pushing slider, is fixed with a guide roller seat of the material breaking and pushing slider, the other end of the material breaking cutter bar penetrates through a cutter bar sliding sleeve hole in a sliding manner and then extends into the cavity of the machine frame, the material breaking cutter is fixed at the other end of the material breaking cutter bar through a material breaking cutter fixing bolt and corresponds to one end, which faces the cavity of the machine frame, of the heating steel round bar, the spring pull rod device comprises a group of spring pull rods and a group of, the rear ends of a group of spring pull rods are in threaded connection with the front side of the material breaking and pushing slide block guide roller seat after sequentially penetrating through the material breaking box opening shielding cover, the pushing slide block guide slide bar and the material breaking and pushing slide block, the front ends of the group of spring pull rods extend towards the direction far away from the material breaking box opening shielding cover to form a horizontal cantilever end, a group of roller seat return springs are respectively sleeved on the group of spring pull rods, the rear ends of the group of roller seat return springs are supported on the front side of the material breaking box opening shielding cover, the front ends of the group of roller seat return springs are supported on return spring support nuts which are rotatably matched with the front end parts of the group of spring pull rods, and a traction connecting rod device is connected between the crankshaft front shaft head and the right end of the pushing slide block guide slide bar at a position corresponding to the front side of the flywheel; the steel ball blank opening and releasing mechanism is arranged on the guide roller seat of the material breaking and pushing sliding block, and a cross arm lifting block shovel blade is formed at the left end of the cross arm lifting block of the brake lever.
The utility model discloses a more and a concrete embodiment, the traction link device include direction draw runner connector, adjustment connecting rod, traction link seat and adjustment disk, the left end of direction draw runner connector through direction draw runner connector round pin axle with the right-hand member of propelling movement slider direction draw runner is connected, the left end of adjustment connecting rod and the right-hand member threaded connection of direction draw runner connector, and the right-hand member of adjustment connecting rod is adjusted ground and is connected with the left end threaded connection of traction link seat, and the right-hand member of this traction link seat is connected with adjustment disk off-centre through traction link seat off-centre round pin axle, this adjustment disk cover put before the bent axle on the spindle nose and with the front side of flywheel is fixed.
In a further specific embodiment of the present invention, the steel ball blank opening and releasing mechanism includes a brake lever cross arm hinge fixing seat, a brake lever cross arm, a brake lever cross arm return tension spring and a brake lever return device, the brake lever cross arm hinge fixing seat is fixed with an upward side of the material-breaking push slider guide roller seat, a front end of the brake lever cross arm is hinged with the brake lever cross arm hinge fixing seat through a brake lever cross arm hinge pin, a rear end of the brake lever cross arm extends toward a direction of the rack cavity of the rack and corresponds to a top of the rack cavity, a brake lever pivot seat is formed at an upper end of the brake lever, the brake lever pivot seat is hinged with a right side of the rear end of the brake lever cross arm through a brake lever pivot pin screw, a lower end of the brake lever extends downward to a position corresponding to a position where the heated steel rod guide hole faces a front side of one end of the rack cavity and between the material-breaking blades, and an end of the brake lever return tension spring is returned with an upward side of the middle portion of the brake lever cross One side of the brake lever is fixed, the other end of the brake lever cross arm return tension spring is fixed on a brake lever cross arm hinge fixing seat, the brake lever return device comprises a first brake lever return spring lever fixing seat I, a second brake lever return spring lever fixing seat II, a brake lever return spring lever and a brake lever return spring, the first brake lever return spring lever fixing seat I is fixed at the top of the brake lever, the second brake lever return spring lever fixing seat II is fixed at the upward side of the brake lever cross arm at a position corresponding to the rear part of a brake lever cross arm return spring seat, the brake lever return spring lever is adjustably connected between the first brake lever return spring lever fixing seat I and the second brake lever return spring lever fixing seat II, and the brake lever return spring is sleeved in the middle part of the brake lever return spring lever, the rear end of the brake lever return spring abuts against a first brake lever return spring lever fixing seat I, and the front end of the brake lever return spring abuts against a second brake lever return spring lever fixing seat II; and the cross arm lifting block shoveling blade of the brake lever cross arm lifting block corresponds to the middle of one downward side of the brake lever cross arm.
In yet a further particular embodiment of the present invention, a brake lever cross arm anti-yaw stop is fixed to the frame and at a position corresponding to a left middle portion of the brake lever cross arm.
The technical scheme provided by the utility model the technical effect lie in: because the pushing frame of the steel round bar feeding mechanism assembly of the structural system of the steel round bar stepping feeding mechanism is arranged on the bracket at the position corresponding to the left end of the steel round bar heater, the swing arm driving cam of the pawl disc actuating lever of the structural system of the steel round bar feeding mechanism assembly is arranged on the power transmission mechanism, the swing arm driving cam of the pawl disc actuating lever is driven under the work of the power transmission mechanism, the swing arm driving cam of the pawl disc actuating lever drives the swing arm of the pawl disc actuating lever, so that the pawl disc drives the ratchet wheel, and further the ratchet wheel drives the stepping gear, the steel round bar can be fed into the steel round bar heater by the cooperation of the ratchet wheel shaft roller arranged on the ratchet wheel shaft and the stepping gear shaft roller arranged on the stepping gear shaft, and the steel round bar can be directly pushed and fed to the stations corresponding to the fixed hemispherical die and the stamping hemispherical die from the steel round bar leading-in hole after tapping the steel round bar heater, the steel ball blank feeding mechanism is cut into blanks, then the blanks are fed into the die, and finally the blanks are punched into balls by the radial motion driving mechanism of the punching semispherical die, so that the ball forming process is obviously shortened, the process links are reduced, the structure is simplified, the low price of equipment is reflected, and the continuity and the reliability of the action and the feeding efficiency of the steel round bar are guaranteed.
Drawings
Fig. 1 is a structural diagram of an embodiment of the steel round bar stepping feeding mechanism of the radial hot stamping ball forming machine of the utility model.
Fig. 2 is a schematic diagram of the present invention.
Fig. 3 is a detailed configuration diagram of the steel ball blank feeding mechanism shown in fig. 1.
Detailed Description
In order to make the technical essence and advantages of the present invention more clear, the applicant below describes in detail the embodiments, but the description of the embodiments is not a limitation of the present invention, and any equivalent changes made according to the inventive concept, which are only formal and not essential, should be considered as the technical scope of the present invention.
In the following description, any concept related to the directions or orientations of up, down, left, right, front and rear is based on the current position of fig. 1, and thus should not be construed as a limitation to the technical solution provided by the present invention.
Referring to fig. 1 and 2, a base 1 of a structural system of a radial hot stamping pelletizer is shown, the base 1 can also be called a base, and is supported on a terrace of a steel ball stamping forming place in a using state, a frame 11 is arranged at the upper part of the base 1, the frame 11 is provided with a frame cavity 111 which is not closed up and down, a stamped steel ball 60 (shown in fig. 2) can be led out from the lower part of the frame cavity 111, a rod-by-rod hole 112 communicated with the frame cavity 111 and a heating steel round rod lead-in hole 113 are arranged on the frame left end wall of the frame 11, the heating steel round rod lead-in hole 113 is positioned in front of the rod-by-rod hole 112, as a preferable scheme, a rod-by-rod guide sliding sleeve 1121 is arranged at a position corresponding to the hole of the rod-by-rod hole 112, and a steel round rod lead-in sliding sleeve 1131 is arranged at a position corresponding to the hole of the heating steel round rod lead-in hole 113, a cutter bar sliding sleeve hole 114 which is also communicated with the rack cavity 111 is formed in the left end of the front side wall of the rack 11, and a cutter bar guiding sliding sleeve 1141 is arranged in the cutter bar sliding sleeve hole 114; a bracket 10, the bracket 10 is arranged corresponding to the left end wall of the rack, the upper part of the right end of the bracket 10 is provided with a club-stepping swing arm abdicating groove 101, the left end of the bracket 10 is also connected with a guide bracket arm 102, and a steel round bar guide frame 1021 is fixed on the guide bracket arm 102; a fixed hemisphere die 20 and a stamping hemisphere die 30, the fixed hemisphere die 20 is fixed on the side of the frame left end wall body facing the frame cavity 111 at the position corresponding to the ball-chasing rod hole 112, namely the frame left wall body; a driving motor 40, a power transmission mechanism 2 and a radial motion driving mechanism 3 of the stamping hemispherical die, wherein the driving motor 40 is arranged on the base 1 along with the power transmission mechanism 2, the power transmission mechanism 2 is rotatably arranged at the right end of the frame 11 and is in transmission connection with the driving motor 40, the radial motion driving mechanism 3 of the stamping hemispherical die is arranged in the frame cavity 111 and is connected with the power transmission mechanism 2, and the stamping hemispherical die 30 is connected with the radial motion driving mechanism 3 of the stamping hemispherical die at a position corresponding to the right side of the fixed hemispherical die 20; a round steel bar heater 50, the round steel bar heater 50 is arranged on the bracket 10 at the position corresponding to the heated round steel bar lead-in hole 113; a steel ball blank feeding mechanism 6, the steel ball blank feeding mechanism 6 is arranged at the left end of the front side wall of the rack 11 at the position corresponding to the cutter bar sliding sleeve hole 114 and is in transmission connection with the power transmission mechanism 2; a steel ball blank opening and releasing mechanism 7 is shown, and the steel ball blank opening and releasing mechanism 7 is provided on the steel ball blank feeding mechanism 6 and extends to a position corresponding to one side of the heated steel round bar introduction hole 113.
Fig. 1 and 2 also show a formed steel ball ejecting mechanism 5 still belonging to the structural system of the radial hot stamping pelletizer, and the formed steel ball ejecting mechanism 5 is hinged on the bracket 10 at a position corresponding to the club-by-club 112 and is in transmission connection with the power transmission mechanism 2.
A steel round bar feeding mechanism assembly 4 of a structural system of a steel round bar stepping type feeding mechanism is shown, and the steel round bar feeding mechanism assembly 4 is arranged on the bracket 10 at a position corresponding to the left end of the steel round bar heater 50 and is in transmission connection with the power transmission mechanism 2. In order to show the sequence of the technical features, the applicant will explain in detail the specific structure of the foregoing steel round bar feeding mechanism assembly 4 in the following.
In the present embodiment, the applicant sets the aforementioned driving motor 40 on the base 1 under the premise of following the power transmission mechanism 2, but if the driving motor 40 is directly set on the terrace directly supported and fixed at the place of use or the driving motor 40 is fixed on a separately equipped motor support, it should be regarded as an equivalent technical means and still fall into the technical scope of the present invention.
In this embodiment, the steel round bar heater 50 mentioned above is fixed on the bracket 10 in a lying state by a set of heater supports 501 spaced apart. As shown in fig. 1 and 2, a heater round bar hole 502 which penetrates from the left end to the right end and corresponds to the heating steel round bar introduction hole 113, that is, the steel round bar introduction guide sleeve 1131 is provided at the center of the steel round bar heater 50, the steel round bar 70 shown in the figure is heated when passing through the heater round bar hole 502 and is introduced into the steel ball blank feeding mechanism 6 through the steel round bar introduction guide sleeve 1131 in a stepping manner by the aforementioned hot steel round bar feeding mechanism assembly 4, and is cut into a steel ball blank 701 (shown in fig. 3) by the steel ball blank feeding mechanism 6, and the steel ball blank 701 is introduced between the fixed half ball die 20 and the punching half ball die 30 under the opening release of the steel ball blank opening release mechanism 7 having a gate effect, so that the steel ball blank is radially punched and thermally formed into a steel ball 60 by the aforementioned punching half ball die radial movement driving mechanism 3.
In the present embodiment, the steel round bar heater 50 is an intermediate frequency furnace, since the heating mechanism of the steel round bar 70 by the intermediate frequency furnace belongs to the known technology and can also be referred to in the published chinese patent documents, such as "an intermediate frequency furnace for heating steel bars" recommended by CN208635549U, etc. And thus the applicant is not repeated here.
Continuing to refer to fig. 1 and fig. 2, a rack emptying block 12 is fixed on one upward side of the base 1 and at positions corresponding to the left end and the right end of the rack 11, the bottom of the left end and the bottom of the right end of the rack 11 are fixed with the rack emptying block 12, and the middle of the rack corresponds to the upper side of the base 1 in an emptying state; a base ball blocking stack edge 13 which is higher than the upper surface of the base 1 is formed on the periphery of the base 1.
Continuing to refer to fig. 1 and 2, the aforementioned driving motor 40 is disposed at the right end of the aforementioned base 1 along with the aforementioned power transmission mechanism 2 and the driving motor shaft 401 of the driving motor 40 is directed rearward; the aforementioned power transmission mechanism 2 includes a driving transmission wheel 21, a transmission belt 22, a driven transmission wheel 23, a crankshaft 24, a clutch 25, a flywheel 26 and a crankshaft rear support 27, the driving transmission wheel 21 is fixed on the driving motor shaft 401 in a flat key fixing manner, the middle part of the crankshaft 24 is rotatably supported on the rack front side wall and the rack rear side wall at the right end of the aforementioned rack 11 through a crankshaft support bearing 243 and corresponds to the aforementioned rack cavity 111, the crankshaft front head 241 of the crankshaft 24 extends to the front side of the rack 11, i.e., to the front side of the rack front side wall, while the crankshaft rear head 242 of the crankshaft 24 extends to the rear side of the rack 11, i.e., to the rear side of the rack rear side wall, the driven transmission wheel 23 and the clutch 25 are provided on the crankshaft rear head 242 and the driven transmission wheel 23 is in a transmission relationship with the crankshaft 24 through the clutch 25 or released, wherein the rear end of the crankshaft rear head 242 is rotatably supported on the crankshaft rear side wall through a rear head support bearing 2421 after the clutch On the bearing frame 27, one end of the driving belt 22 is sleeved on the driving transmission wheel 21, the other end is sleeved on the driven transmission wheel 23, the flywheel 26 is fixed on the crankshaft front head 241 of the crankshaft 24 in a flat key fixing mode, and the crankshaft rear bearing frame 27 is fixed on the base 1 through a bearing frame fixing screw 271 at the lower part of the crankshaft rear bearing frame; the radial motion driving mechanism 3 of the half-sphere punching die is connected to the middle of the crankshaft 24.
As shown in fig. 1 and 2, the steel round bar feeding mechanism assembly 4 and the formed steel ball ejecting mechanism 5 are connected to the crankshaft 24 at a position corresponding to a position between the rear side of the frame 11 and the front side of the driven transmission wheel 23, and specifically, a pawl disc actuating lever swing arm driving cam 49 of a structural system of the steel round bar feeding mechanism assembly 4, which will be described in detail below, is fixed to the crankshaft rear shaft head 242; the steel ball blank feeding mechanism 6 arranged at the left end of the front side wall of the rack 11 corresponding to the position of the cutter bar sliding sleeve hole 114 is in transmission connection with the front side of the flywheel 26 and is also connected with the crankshaft front shaft head 241; the steel ball blank opening and releasing mechanism 7 is driven by the radial motion driving mechanism 3 of the stamping semispherical die; the fixed hemispherical die 20, which is fixed in position corresponding to the club-by-club hole 112, is concentric with the punch hemispherical die 30, i.e., the centers of the two are corresponding; the round steel bar heater 50 is disposed on the bracket 10 in a horizontal state at a position corresponding to the heated round steel bar introduction hole 113.
Also shown in fig. 1 is a lube oil injection pipe 2422, which is fixed to the crankshaft rear head 242 and communicates with a crankshaft center hole provided in the crankshaft 24, and which is provided in the crankshaft 24 and is provided with a bearing oil injection hole communicating with the crankshaft center hole at a position corresponding to the aforementioned crankshaft support bearing 243, and the lube oil introduced from the lube oil injection pipe 2422 is introduced into the crankshaft support bearing 243 through the crankshaft center hole and the bearing oil injection hole in order to lubricate the crankshaft support bearing.
Continuing to refer to fig. 1 and 2, the radial motion driving mechanism 3 of the hemispherical punch comprises a connecting rod connector 31, a connecting rod 32, a sliding seat 33 of the hemispherical punch, a fixed seat 34 of the radial punch insert of the hemispherical punch, and a radial punch insert 35 of the hemispherical punch, wherein the connecting rod connector 31 is directly formed at the right end of the connecting rod 32 and is connected to the crankshaft 24 by a connecting rod connector fixing screw 311 in an axial connection manner at a position corresponding to the right end of the housing cavity 111 of the housing 11, the left end of the connecting rod 32 is connected to the right end of the sliding seat 33 of the radial punch insert of the hemispherical punch by a connecting rod pin 321 (shown in fig. 2), the right end of the fixed seat 34 of the radial punch insert of the hemispherical punch is fixed to the left end of the sliding seat 33 of the radial punch of the hemispherical punch by a screw sleeve fixing screw 342, the right end of the radial punch insert 35 of the hemispherical punch is in threaded engagement with the inner wall of, a slide guide plate 115 is fixed to the upper portions of the front and rear cavity walls of the housing cavity 111 of the housing 11, that is, the upper portions of the front and rear housing walls of the housing 11, at corresponding positions by a set of slide guide plate screws 1151, and a space between the lower portion of the slide guide plate 115 in the longitudinal direction of the side facing the housing cavity 111 and the upper surfaces of the front and rear cavity walls of the housing cavity 111 is configured as a slide guide cavity into which the upper portion of the hemispherical die radial press slide 33 is slidably fitted in the front and rear sides, and a brake lever arm lift block 331 for lifting up the steel ball blank release mechanism 7 provided in the steel ball blank feeding mechanism 6 is fixed to the upper surface of the hemispherical die radial press slide 33; the press-molding die 30 concentric with the fixed die 20 is fixed to the left end of the radial press-molding screw 35. When the brake lever cross arm lifting block 331 acts on the steel ball blank opening and releasing mechanism 7, the steel ball blank opening and releasing mechanism 7 is displaced upward to release the steel ball blank 701, and vice versa.
Continuing with fig. 1 and 2, a semispherical die radial ram nut holder 341 is disposed in the semispherical die radial ram nut holder 34 and at a position corresponding to the right end face of the semispherical die radial ram nut 35, a semispherical die radial ram nut holder 351 is disposed at the right end of the semispherical die radial ram nut 35, a semispherical die ram ball rod hole 3411 is disposed at a radial center position of the semispherical die ram nut holder 341, a semispherical die radial ram ball rod holder abdicating hole 3511 is disposed at a radial center position of the semispherical die radial ram nut stem holder 351 and is corresponding to and communicating with the semispherical die ram ball rod hole 3411, a semispherical die ram ball rod through hole 301 is disposed at a center position of the semispherical die radial ram ball die ram ball nut holder abdicating hole 3511, and is in communication with the semispherical die radial ram ball nut ram ball rod holder abdicating hole 3511, a stamping hemisphere die top ball rod 36 is arranged in the stamping hemisphere die top ball rod hole 3411 in a left-right moving mode, a stamping hemisphere die top ball rod spring 361 is sleeved on the stamping hemisphere die top ball rod 36, the left end of the stamping hemisphere die top ball rod spring 361 is supported on a first spring supporting seat I362 formed on the stamping hemisphere die top ball rod 36, the right end of the stamping hemisphere die top ball rod spring 361 is supported on a second spring supporting seat II 363 formed on the stamping hemisphere die top ball rod 36, and the left end of the stamping hemisphere die top ball rod 36 protrudes out of or retracts into the stamping hemisphere die top ball rod through hole 301 through the hemisphere die radial stamping thread sleeve top rod seat abdicating hole 3511; a fixed hemispherical mold ball-by-ball hole 201 is formed at a central position corresponding to the fixed hemispherical mold 20, the fixed hemispherical mold ball-by-ball hole 201 corresponds to and communicates with the ball-by-ball hole 112, wherein the fixed hemispherical mold 20 is fixed to the left cavity wall of the frame cavity 111 by a fixed hemispherical mold pressing ring 202, and a pressing ring fixing screw 2021 for fixing the fixed hemispherical mold pressing ring 202 is shown in fig. 2.
Under the operation of the driving motor 40, the motor shaft 401 drives the driving transmission wheel 21, the driven transmission wheel 23 is driven by the transmission belt 22 (transmission belt), because the driven transmission wheel 23 is in a state of establishing a transmission relationship with the crankshaft 24 under the action of the clutch 25, the crankshaft 24 is driven by the driven transmission wheel 23, the crankshaft 24 moves (rotates) to drive the radial motion driving mechanism 3 of the stamping semispherical mold, the flywheel 26, the heating steel round bar feeding mechanism assembly 4, the forming steel ball ejecting mechanism 5 and the steel ball blank feeding mechanism 6, and the brake bar cross arm lifting block 331 on the radial stamping sliding seat 33 of the semispherical mold of the structural system of the radial motion driving mechanism 3 of the stamping semispherical mold drives the steel ball blank opening and releasing mechanism 7. The driving transmission wheel 21, the driven transmission wheel 23 and the flywheel 26 are all multi-channel belt pulleys, and the number of the transmission belts 22 is equal to that of the channels.
Under the motion of the crankshaft 24, the crankshaft 24 drives the connecting rod connector 31, the connecting rod connector 31 drives the connecting rod 32, the connecting rod 32 drives the radial stamping sliding seat 33 of the hemispherical die to reciprocate left and right, the radial stamping sliding seat 33 of the hemispherical die drives the radial stamping screw sleeve fixing seat 34 of the hemispherical die, the radial stamping screw sleeve fixing seat 34 of the hemispherical die drives the radial stamping screw sleeve 35 of the hemispherical die, the radial stamping screw sleeve 35 of the hemispherical die drives the stamping hemispherical die 30 fixed with the stamping hemispherical die or connected with the stamping hemispherical die 35, and a steel ball blank 701 corresponding to the space between the fixed hemispherical die 20 and the stamping hemispherical die 30 is stamped and hot-formed into a steel ball 60.
Continuing to refer to fig. 1 and 2, the aforementioned heated steel round bar feeding mechanism assembly 4 as the technical gist of the present invention comprises a pushing frame 41, a pawl plate 42, a ratchet wheel 43, a step gear 44, a ratchet shaft roller 45, a step gear shaft roller 46, a pawl plate actuating lever 47, a pawl plate actuating lever swing arm 48 and a pawl plate actuating lever swing arm driving cam 49, the pushing frame 41 is provided on the aforementioned bracket 10 at a position corresponding to the rear side of the left end of the aforementioned steel round bar heater 50 and fixed with the bracket 10, a steel round bar signal collector 411 is fixed on the left side of the pushing frame 41 and at a position corresponding to the aforementioned steel round bar guide 1021, the ratchet wheel 43 is fixed at one end of the ratchet shaft 431 extending to the rear side of the pushing frame 41 and engaged with the step gear 44, the middle portion of the ratchet shaft 431 is rotatably supported on the pushing frame 41 through a ratchet shaft support bearing seat, the ratchet shaft roller 45 is fixed at one end of the ratchet shaft 431 extending to the front side of the pushing frame 41, a pawl plate 42 is engaged with the ratchet wheel 43, and a pawl plate arm 421 extends from a lower portion of the pawl plate 42, a step gear 44 is fixed to one end of a step gear shaft 441 extending to a rear side of the push frame 41, a middle portion of the step gear shaft 441 is vertically adjustably provided on the push frame 41 through a step gear shaft supporting bearing seat 4411, and a step gear shaft roller 46 is fixed to one end of the step gear shaft 441 extending to a front side of the push frame 41, wherein a space between the ratchet shaft roller 45 and the step gear shaft roller 46 is constituted as a steel round bar feeding space corresponding to a left end face of the aforementioned steel round bar heater 50, a left end of the pawl plate actuating lever 47 is connected to a left connecting head 471 through the pawl plate actuating lever and connected to a plate arm hole 4211 provided on the pawl plate arm 421 using a left pin shaft connecting head screw 4711, and a right end of the pawl plate actuating lever 47 is hinged to a lower end of the pawl plate actuating lever swing arm 48 using a pin shaft and a left connecting head screw 4711 Then, the middle portion of the pawl plate actuating lever swing arm 48 is rotatably supported on a pawl plate actuating lever swing arm shaft 481, and the pawl actuation lever swing arm shaft 481 is fixed to the frame rear side wall of the aforementioned frame 11, a pawl actuator lever swing arm roller 482 is rotatably provided at the upper end of the pawl actuator lever swing arm 48 via a pawl actuator lever swing arm roller shaft 4821, the pawl actuation lever swing arm roller 482 is in contact with the pawl actuation lever swing arm drive cam rim 491 of the pawl actuation lever swing arm drive cam 49, and the pawl disc actuating lever swing arm driving cam 49 is provided on the aforementioned power transmission mechanism 2, more precisely, on the aforementioned crankshaft rear stub shaft 242 at a position corresponding to the front side of the aforementioned driven transmission wheel 23, wherein a return tension spring 483 of the swing arm of the pawl actuation lever is connected between the lower end of the swing arm 48 of the pawl actuation lever and the rear side wall of the frame.
In order to ensure the engagement between the ratchet wheel 43 and the step gear 44, the step gear shaft 441 is disconnected at the middle portion thereof and is connected to the disconnection portion by a universal joint so as not to interfere with the engagement between the ratchet wheel 43 and the step gear 44 when the right step gear shaft support bearing housing 4411 is adjusted.
As shown in fig. 1, a bearing housing adjusting screw base 412 for vertically adjusting the step gear shaft supporting bearing housing 4411 is provided at an upper portion of the above-mentioned pushing frame 41, a bearing housing adjusting screw 4121 is rotatably fitted on the bearing housing adjusting screw base 412, the bearing housing adjusting screw 4121 extends below the bearing housing adjusting screw base 412 and engages with an upper surface of the step gear shaft supporting bearing housing 4411, a pressing spring 41211 is provided at a position corresponding to a position between the bearing housing adjusting screw base 412 and the step gear shaft supporting bearing housing 4411, the pressing spring 41211 is fitted on the bearing housing adjusting screw 4121, and the degree of vertical floating of the step gear shaft supporting bearing housing 4411 is changed by adjusting the bearing housing adjusting screw 4121.
As shown in fig. 1, a round bar guide holder 103 is fixed to the left end of the bracket 10 at a position corresponding to the left of the heater round bar hole 502, and a round bar guide hole 1031 at the upper end of the round bar guide holder 103 corresponds to the heater round bar hole 502 and also to the space between the ratchet shaft roller 45 and the step gear shaft roller 46.
Since the pawl plate actuating lever swing arm drive cam 49 is preferably fixed in a flat key manner to the crankshaft rear spindle head 241 of the crankshaft 24 and is located on the front side of the driven rotary wheel 23, when the crankshaft 24 rotates, the pawl plate actuating lever swing arm drive cam 49 is driven, the pawl plate actuating lever swing arm roller 482 is driven by being pushed by the pawl plate actuating lever swing arm drive cam rim 491 of the pawl plate actuating lever swing arm drive cam 49, the pawl plate actuating lever swing arm 48 is swung centering on the pawl plate actuating lever swing arm shaft 481 by the pawl plate actuating lever swing arm roller 482 and the pawl plate actuating lever 47 is driven, the pawl plate arm 421 is driven by the pawl plate arm 421, the pawl plate 42 is driven by the pawl plate 42, the ratchet shaft 431 is driven by the ratchet wheel 43, and the ratchet shaft roller 45 is rotated. Meanwhile, since the ratchet wheel 43 is engaged with the step gear 44, the step gear 44 is driven by the ratchet wheel 43, the step gear shaft 441 is driven by the step gear 44, and the step gear shaft roller 46 rotates, so that the round steel rod 70 to be heated, which passes through the round steel rod guide 1021 and the round steel rod signal collector 411, is fed into the round steel rod heater 50 for heating in a step manner from the heater round steel rod hole 502 by the combined action of the ratchet shaft roller 45 and the step gear shaft roller 46 when passing between the ratchet shaft roller 45 and the step gear shaft roller 46. The concept of the foregoing stepping manner is: since the pawl actuation lever swing arm 48 is acted upon by the pawl actuation lever 47 and correspondingly the pawl disc 42 once per revolution of the crankshaft 24, the ratchet wheel 43 rotates through an angle, as does the step gear 44, to feed the steel round bar 70 into a length of steel ball blank 701. The steel round bar signal collector 411 is used for collecting whether the steel round bar 70 exists or not, and if the steel round bar 70 is disconnected, the steel round bar signal collector 411 such as a photoelectric switch collects signals and feeds the collected signals back to an electric controller, and the electric controller sends a shutdown instruction.
Continuing to refer to fig. 1 and 2, the formed steel ball ejecting mechanism 5 includes a club-by-club swing arm 51, a club-by-club 52, a push rod guide seat 53, a club-by-club swing arm push rod 54, a transition guide rod 55, a club-by-club swing arm actuating ram 56, a push rod actuating swing arm 57 and a push rod actuating swing arm driving cam 58, and the club-by-club swing arm 51 is disposed at the club-by-club swing arm abdicating groove 101, specifically: the middle of the club-by-club swing arm 51 is pivoted on the upper part of the right end of the bracket 10 through a club-by-club swing arm pivot shaft 511, one end, i.e. the front end, of the club-by-club swing arm 51 facing the club-by-club 52 is a swing arm ball-by-ball end 512, one end, i.e. the rear end, of the club-by-club swing arm 51 facing the club-by-club swing arm actuating ram 56 is a ram actuating end 513, the club-by-club 52 and the swing arm ball-by-ball end 512 are fixed on one side of the left side wall of the frame 11 and are inserted into or withdrawn from the fixed hemisphere cavity (shown in fig. 2) of the fixed hemisphere die 20 through the club-by-club hole 112, the putter guide seat 53 is fixed on the back side wall of the frame 11 through a putter guide seat fixing screw 532, the left end of the club-by-club swing arm pushrod 54 is hinged to a club-by-shaft joint swing arm 541, the club, the left end of the transition guide 55 extends out of the transition guide sliding hole 531, the club-by-club swing arm actuating ram 56 is screw-fixed to the left end face of the transition guide 55 and the club-by-club swing arm actuating ram 56 corresponds to the right side face of the aforementioned ram actuating end 513, the left end of the push rod actuating swing arm 57 is hinged to the right end of the aforementioned club-by-club swing arm push rod 54 by means of a push rod actuating swing arm hinge shaft 571, the portion of the push rod actuating swing arm 57 is rotatably supported on a push rod actuating swing arm shaft 572, the push rod actuating swing arm shaft 572 is fixed to the frame rear side wall of the aforementioned frame 11, a push rod actuating swing arm roller 573 is rotatably provided at the right end of the push rod actuating swing arm 57 by means of a push rod actuating swing arm roller shaft 5731, the push rod swing arm actuating roller 573 is in contact with a push rod actuating swing arm driving cam rim 581 of the push rod actuating swing arm driving cam 58, the actuating swing arm driving cam 58 is preferably fixed in a, the pawl plate actuating lever swing arm drive cam 49 is the same.
A push rod actuating swing arm return tension spring connection post 574 is fixed on the upper portion of the push rod actuating swing arm 57, one end of a push rod actuating swing arm return tension spring 59 is fixed on the push rod actuating swing arm return tension spring connection post 574, and the other end of the push rod actuating swing arm return tension spring 59 is fixed on the rack rear side wall of the rack 11 through a tension spring fixing pin 591.
Under the motion of the crankshaft 24, the crankshaft 24 drives the push rod to actuate the swing arm driving cam 58, the push rod actuating swing arm driving cam 581 of the push rod actuating swing arm driving cam 58 pushes the push rod actuating swing arm roller 573, so that the push rod actuating swing arm 57 swings (also called rotates) around the push rod actuating swing arm shaft 572, the swing of the push rod actuating swing arm 57 drives the club-by-club swing arm push rod 54 to reciprocate left and right, when the club-by-club swing arm push rod 54 moves left, the transition guide rod 55 is driven by the transition guide rod 55 to slide left along the filter guide rod sliding hole 531, the club-by-club swing arm actuating ram 56 is driven by the transition guide rod 55 to push the right side of the ram actuating end 513 of the club-by-club swing arm 51, so that the ram actuating end 513 moves left, and the swing arm ball-by-club sliding sleeve 1121, club-by-club hole 112 and the fixed hemispherical mold 201 are driven by the club-by the transition guide rod 55, the steel ball 60 is ejected out of the stationary half ball die 20. When the ball-chasing bar 52 is in the ball-chasing state, the hemispherical die radial stamping sliding seat 33, the stamping hemispherical die top ball seat 341 and the hemispherical die radial stamping screw sleeve 35 are displaced rightwards, so that the hemispherical die radial stamping screw sleeve 35 drives the stamping hemispherical die 30 to be displaced rightwards, and the stamping hemispherical die top ball bar 36 is displaced rightwards and extends into the die cavity of the stamping hemispherical die 30 under the action of the restoring force of the stamping hemispherical die top ball bar spring 361, thereby playing the role of pushing the steel ball 60 out, namely ejecting the stamping hemispherical die 30. When the swing arm push rod 54 is displaced to the right, the end of the club-chasing bar 52 exits the cavity of the fixed hemispherical die 20, and the ball-chasing die 30 and the fixed hemispherical die 20 are in a ball-chasing state in which the die is closed, as in the case of the ball-chasing die ejector rod 36.
Referring to fig. 3 in conjunction with fig. 1 and 2, the aforementioned steel ball blank feeding mechanism 6 includes a material breaking box 61, a material breaking pushing slider guide roller seat 62, a material breaking pushing slider guide roller 63, a material breaking pushing slider 64, a material breaking cutter bar 65, a material breaking cutter 66, a spring pull rod device 67 and a traction link device 68, the material breaking box 61 is fixed to the front side wall of the frame 11 at a position corresponding to the cutter bar sleeve hole 114 (shown in fig. 2) by welding or by using a fastening member (the latter is selected in this embodiment), a slider guide slide groove 611 and a material breaking pushing slider abdication cavity 612 are respectively formed on the left wall and the right wall of the material breaking box 61 at positions corresponding to each other, the slider guide slide groove 611 is located at the front side of the material breaking pushing slider abdication cavity 612 and is communicated with the material breaking slider abdication cavity 612, an opening 613 is formed in the central region of the upward side of the material breaking box 61, a roller seat guide pressing frame 614 is fixed at the position corresponding to the upper opening 613 of the material breaking box and around the upper opening 613 of the material breaking box by a pressing frame fixing screw 6141, the front wall of the material breaking box 61 is open and a shielding cover 615 of the opening of the material breaking box is fixed at the position corresponding to the opening by a shielding cover screw 6151, the material breaking push slider guide roller seat 62 is arranged in the material breaking box cavity of the material breaking box 61 in a left-right moving manner and the upper part of the material breaking push slider guide roller seat 62 and the downward side surface of the roller seat guide pressing frame 614 form a sliding pair, the material breaking push slider guide roller 63 is arranged in the middle part of the material breaking push slider guide roller shaft 631 in the material breaking push slider guide roller seat cavity 621 of the material breaking push slider guide roller seat 62, and the upper end and the lower end of the material breaking push roller guide roller shaft 631 are respectively rotated by the upper part and the lower part of the material breaking push slider guide roller seat 62 and the material push roller seat 6311 through the material push roller bearing In cooperation, the material breaking pushing slider 64 is slidably engaged with the material breaking box 61 at a position corresponding to the material breaking pushing slider abdicating cavity 612, and a gradually changing guiding arc surface 641 is formed at a side of the material breaking pushing slider 64 facing the material breaking pushing slider guiding roller seat 62, the gradually changing guiding arc surface 641 is contacted with the material breaking pushing slider guiding roller 63, a pushing slider guiding sliding strip 642 is fixed at a side of the material breaking pushing slider 64 facing the material breaking box opening shielding cover 615 through a pushing slider guiding sliding strip fixing bolt 6421, the pushing slider guiding sliding strip 642 forms a sliding pair with the material breaking box 61 at a position corresponding to the sliding block guiding sliding strip groove 611, one end of the material breaking cutter bar 65 facing the material breaking pushing slider guiding roller seat 62 is fixed with the material breaking slider guiding seat 62, and the other end of the material breaking cutter bar 65 slidably penetrates through a cutter bar sliding sleeve 1141 arranged in the cutter bar sliding sleeve hole 114 and then extends into the rack cavity 111, the material breaking knife 66 is fixed at one end of the other end of the material breaking knife bar 65, namely, the end facing the rack cavity 111, namely, the rear end (shown in fig. 2) of the material breaking knife bar 65 through a material breaking knife fixing screw 661, and the material breaking knife 66 corresponds to one end of the heating steel round bar lead-in hole 113 facing the rack cavity 111, the spring pull rod device 67 comprises a group of spring pull rods 671 and a group of roller seat return springs 672 with the number equal to that of the spring pull rods 671, the rear ends of the group of spring pull rods 671 are connected with the front side thread of the material breaking push slider guide roller seat 62 after sequentially passing through the material breaking box opening shielding cover 615, the push slider guide slide bar 642 and the material breaking push slider 64, while the front ends of the group of spring pull rods 671 extend in a direction away from the material breaking box opening shielding cover 615 to form horizontal cantilever ends 672, and the group of roller seat return springs are respectively sleeved on the group of spring pull rods 671, the rear ends of the roller seat return springs 672 are supported on the front side of the breaking tank open shielding cover 615, the front ends of the roller seat return springs 672 are supported on a return spring support nut 6711 which is screwed on the front end of a spring pull rod 671, and the traction connecting rod device 68 is connected between the crankshaft front axle head 241 and the right end of the push slider guide slide 642 at a position corresponding to the front side of the flywheel 26; the steel ball blank opening and releasing mechanism 7 is installed on the guide roller seat 62 of the material-breaking pushing slide block, and a cross arm lifting block shovel blade 3311 is formed at the left end of the cross arm lifting block 331 of the brake lever. Since the traction link arrangement 68 is also connected to the front center position of the flywheel 26, the connection of the traction link arrangement 68 can also be expressed as: the traction link device 68 is connected between the front center position of the flywheel 26, which is the front side of the hub of the flywheel 26, and the right end of the push slider guide slide 642.
Continuing to refer to fig. 1 and 2, the aforementioned drag link mechanism 68 includes a guiding slider connector 681, an adjusting link 682, a drag link base 683, and an adjusting disk 684, wherein the left end of the guiding slider connector 681 is connected to the right end of the aforementioned pushing slider guiding slider 642 through a guiding slider connector pin 6811, the left end of the adjusting link 682 is threadedly connected to the right end of the guiding slider connector 681, the right end of the adjusting link 682 is threadedly connected to the left end of the drag link base 683 in an adjustable manner, and a pair of adjusting link locking nuts 6821 are provided on the threaded connector at the right end of the adjusting link 682, and the right end of the drag link base 683 is eccentrically connected to the adjusting disk 684 through a drag link base eccentric pin 6832, and the adjusting disk 684 is fitted over the crankshaft front spindle head 241 and fixed to the front side of the aforementioned flywheel 26 in a state where the flywheel fixing disk 6841 is added. That is, since the adjustment disc 684 and the flywheel fixing disc 6841 are fixed to the front center position of the flywheel 26 (shown in fig. 2), and since the adjustment disc 684 and the flywheel fixing disc 6841 are fixed to the crankshaft front stub 241 (shown in fig. 1), the applicant has confirmed the expression that the steel ball blank feeding mechanism 6 described above is fixed to the front side of the flywheel 26 and is also connected to the crankshaft front stub 241.
As shown in fig. 1 and 2, adjustment disc adjustment screw grooves 6842 are provided in the front side of the adjustment disc 684 and spaced apart from each other in the circumferential direction of the adjustment disc 684, and an adjustment disc adjustment screw 68421 is provided in each of the adjustment disc adjustment screw grooves 6842, and the adjustment disc adjustment screw 68421 is screwed into the front side of the flywheel hub of the flywheel 26 through a screw hole provided in the flywheel fixation disc 6841, thereby achieving the purpose of fixing the adjustment disc 684, the flywheel fixation disc 6841, and the flywheel 26. As shown in fig. 1 and 2, the right end of the traction link seat 683 is eccentrically connected to the adjusting disc 684 through the traction link seat eccentric pin 6832, and then clamped to the traction link seat eccentric pin 6832 by the traction link seat eccentric pin clamp spring 6831, so as to limit the right end of the traction link seat 683. The adjusting disc 684 is adjusted to achieve the purpose of adjusting the position of the eccentric pin 6832 of the pair of traction connecting rod seats, and finally the left and right displacement strokes of the traction connecting rod seat 683 are correspondingly adjusted.
When the driven transmission wheel 23 in a state of being engaged with the clutch 25 drives the crankshaft 24 for transmission, the radial motion driving mechanism 3 of the stamping hemispherical die and the flywheel 26 are also in a motion state, the flywheel 26 drives the flywheel fixing disc 6841 and the adjusting disc 684, the traction connecting rod seat 683 is driven by the traction connecting rod seat pin 6832, the traction connecting rod seat 683 drives the guide slide bar connector 681 by the adjusting connecting rod 682, the guide slide bar connector 681 drives the push slide bar 642, and the material-breaking push slide block 64 is fixedly connected with the push slide bar guide 642, so that the gradually-changed guide arc-shaped surface 641 of the material-breaking push slide block 64 is displaced along with the material-breaking push slide block guide roller 63. Assuming that the adjusting link 682 is displaced leftward and is shown in detail in fig. 2, the material-breaking pushing slider 64 is also displaced leftward, so that the material-breaking cutter bar 65 and the material-breaking cutter 66 are driven to displace backward by the material-breaking pushing slider guide roller 63, the steel round bar 70, which enters the rack cavity 111 through the heated steel round bar inlet hole 113 heated by the steel round bar heater 50 and corresponds to the position behind the material-breaking cutter 66, is cut off along with the backward displacement of the material-breaking pushing slider guide roller 62, the initially cut-off steel round bar is the aforementioned steel ball blank 701 (shown in fig. 3), and the steel ball blank 701 is temporarily in a state of being regulated by the steel ball blank opening and closing and releasing mechanism 7, which will be described in detail below, and after the formed steel ball 60 is driven out from between the fixed half-ball die 20 and the stamped half-ball die 30, the aforementioned bar cross-arm lifting block 331 enters the blank opening and releasing mechanism along with the radial movement of the steel ball 33 of the half-ball die 7, and when acting on the steel ball blank opening and releasing mechanism 7, the steel ball blank 701 is released, so that the steel ball blank 701 enters between the stamping hemispherical die 30 and the fixed hemispherical die 20. When the adjustment link 682 is displaced to the right, the following description is omitted because the principle is opposite to that described above.
Referring to fig. 3 in combination with fig. 1 and 2, the aforesaid steel ball blank opening and releasing mechanism 7 includes a brake lever cross arm hinge fixing seat 71, a brake lever cross arm 72, a brake lever 73, a brake lever cross arm return tension spring 74 and a brake lever return device 75, the brake lever cross arm hinge fixing seat 71 is fixed to the upward side of the aforesaid material-breaking pushing slider guide roller seat 62 by using a brake lever hinge fixing seat screw 711 at a position corresponding to a roller seat screw hole 622 preset on the material-breaking pushing slider guide roller seat 62, the front end of the brake lever cross arm 72 is hinged to the brake lever cross arm hinge fixing seat 71 by a brake lever cross arm hinge pin 721, while the rear end of the brake lever cross arm 72 extends toward the direction of the aforesaid frame cavity 111 of the frame 11 and corresponds to the upper side of the frame cavity 111, a brake lever pivot seat 731 is formed at the upper end of the brake lever 73, the brake lever pivoting seat 731 is hinged with the right side of the rear end of the brake lever cross arm 72 through a brake lever pivoting seat pin 7311, the lower end of the brake lever 73 extends downwards to a position between the front side corresponding to the end of the heating steel round bar guiding hole 113 facing the rack cavity 111 and the material breaking knife 66, one end of a brake lever cross arm return tension spring 74 is fixed with the upward side of the middle part of the brake lever cross arm 72 through a brake lever cross arm return spring seat 741, the other end of the brake lever cross arm return tension spring 74 is fixed on the brake lever cross arm hinge fixing seat 71, the brake lever returning device 75 comprises a brake lever return spring lever first fixing seat I751, a brake lever return spring lever second fixing seat II 752, a brake lever return spring lever 753 and a brake lever return spring 754, the brake lever first fixing seat I751 is welded on the top of the brake lever 73, the brake lever return spring lever second fixing seat II is fixed on the upward side of the brake lever 72 at a position corresponding to the rear of the brake lever cross arm return spring seat 741, the brake lever return spring rod 753 is adjustably connected between a brake lever return spring rod first fixing seat I751 and a brake lever return spring rod second fixing seat II 752, a brake lever return spring 754 is sleeved in the middle of the brake lever return spring rod 753, the rear end of the brake lever return spring 754 abuts against the brake lever return spring rod first fixing seat I751, and the front end of the brake lever return spring 754 abuts against the brake lever return spring rod second fixing seat II 752; the cross arm raising block cutting edge 3311 of the aforementioned gate lever cross arm raising block 331 corresponds to the middle of the downward side of the gate lever cross arm 72.
Preferably, a brake lever cross arm side deviation prevention stopper 116 is fixed to the frame 11 at a position corresponding to the left middle portion of the brake lever cross arm 72.
When the brake lever cross arm raising block 331 moves leftward with the hemispherical die radial press sliding seat 33 as shown in fig. 1 and 2, the cross arm raising block cutting edge 3311 is inserted from the bottom of the brake lever cross arm 72 and raises the rear end of the brake lever cross arm 72 upward, thereby displacing the brake lever 73 upward. As shown in fig. 3, when the brake lever 73 is displaced upward, the ball blank 701 is released, and the ball blank 701 is allowed to enter between the punch hemisphere die 30 and the fixed hemisphere die 20. The return of the brake lever crossbar 72 is effected by a brake lever crossbar return spring 74, and the angular rotation of the brake lever 73 is ensured by the aforementioned brake lever return means 75.
As can be seen from the above description: when the power transmission mechanism 2 is driven by the driving motor 40, i.e. in a working state, every time a steel ball blank 701 is fed by the steel ball blank feeding mechanism 6, the heated steel round bar feeding mechanism assembly 4 feeds a material with the length degree of the steel ball blank 701 for forming the steel ball 60, the radial motion driving mechanism 3 of the stamping semi-ball die performs stamping and thermal forming once, i.e. forming the steel ball 60, the forming steel ball ejecting mechanism 5 ejects the steel ball 60, and whether the steel ball blank 701 is inserted into the die or not is controlled by the steel ball blank opening and releasing mechanism 7.
To sum up, the technical solution provided by the present invention remedies the defects in the prior art, successfully completes the invention task, and faithfully embodies the technical effects mentioned in the above technical effect column by the applicant.
Claims (9)
1. A steel round bar stepping feeding mechanism of a radial hot stamping ball forming machine comprises a base (1), wherein a frame (11) is arranged at the upper part of the base (1), the frame (11) is provided with a frame cavity (111) which is not closed up and down, a ball rod-by-ball rod hole (112) communicated with the frame cavity (111) and a heating steel round bar leading-in hole (113) are formed in the wall body at the left end of the frame (11), the heating steel round bar leading-in hole (113) is positioned in front of the ball rod-by-ball rod hole (112), and a cutter bar sliding sleeve hole (114) which is also communicated with the frame cavity (111) is formed in the left end of the front side wall of the frame (11); a bracket (10), wherein the bracket (10) is arranged corresponding to the left end wall body of the rack; a fixed semispherical die (20) and a stamping semispherical die (30), wherein the fixed semispherical die (20) is fixed on one side of the rack left end wall body facing the rack cavity (111) at a position corresponding to the club-by-club hole (112); a driving motor (40), a power transmission mechanism (2) and a radial motion driving mechanism (3) of the stamping hemispherical die, wherein the driving motor (40) is arranged on the base (1) or supported on a terrace of a use place along with the power transmission mechanism (2), the power transmission mechanism (2) is rotatably arranged at the right end of the rack (11) and is in transmission connection with the driving motor (40), the radial motion driving mechanism (3) of the stamping hemispherical die is arranged in the rack cavity (111) and is connected with the power transmission mechanism (2), and the stamping hemispherical die (30) is connected with the radial motion driving mechanism (3) of the stamping hemispherical die at a position corresponding to the right side of the fixed hemispherical die (20); a round steel bar heater (50), the round steel bar heater (50) is arranged on the bracket (10) at the position corresponding to the heating round steel bar lead-in hole (113); the steel ball blank feeding mechanism (6) is arranged at the left end of the front side wall of the rack (11) at a position corresponding to the cutter bar sliding sleeve hole (114) and is in transmission connection with the power transmission mechanism (2); the steel ball blank opening and releasing mechanism (7) is arranged on the steel ball blank feeding mechanism (6) and extends to a position corresponding to one side of the heating steel round rod guiding hole (113); characterized in that the steel round bar stepping type feeding mechanism comprises a steel round bar feeding mechanism assembly (4), the heating steel round bar feeding mechanism assembly (4) comprises a pushing frame (41), a pawl disc (42), a ratchet wheel (43), a stepping gear (44), a ratchet shaft roller (45), a stepping gear shaft roller (46), a pawl disc actuating rod (47), a pawl disc actuating rod swing arm (48) and a pawl disc actuating rod swing arm driving cam (49), the pushing frame (41) is arranged on the bracket (10) at a position corresponding to the left end of the steel round bar heater (50) and is fixed with the bracket (10), the ratchet wheel (43) is fixed at one end of the ratchet shaft (431) extending to the rear side of the pushing frame (41) and is meshed with the stepping gear (44), the middle part of the ratchet shaft (431) is rotatably supported on the pushing frame (41) through a ratchet shaft supporting bearing seat, a ratchet shaft roller (45) fixed to one end of a ratchet shaft (431) extending to the front side of the push frame (41), a pawl plate (42) engaged with the ratchet (43), and a pawl plate arm (421) extending from the lower portion of the pawl plate (42), a step gear (44) fixed to one end of a step gear shaft (441) extending to the rear side of the push frame (41), the middle portion of the step gear shaft (441) being vertically adjusted on the push frame (41) through a step gear shaft supporting bearing block (4411), a step gear shaft roller (46) fixed to one end of the step gear shaft (441) extending to the front side of the push frame (41), wherein a space between the ratchet shaft roller (45) and the step gear shaft roller (46) is configured as a steel round bar feeding space corresponding to the left end surface of the steel round bar heater (50), and the left end of a pawl plate (47) is connected to the pawl plate arm (421), the right end of the pawl plate actuating lever (47) is hinged with the lower end of a pawl plate actuating lever swing arm (48), the middle part of the pawl plate actuating lever swing arm (48) is rotatably supported on a pawl plate actuating lever swing arm shaft (481), the pawl plate actuating lever swing arm shaft (481) is fixed on the rear side wall of the rack (11), the upper end of the pawl plate actuating lever swing arm (48) is rotatably provided with a pawl plate actuating lever swing arm roller (482) through a pawl plate actuating lever swing arm roller shaft (4821), the pawl plate actuating lever swing arm roller (482) is contacted with a pawl plate actuating lever swing arm driving cam rim (491) of a pawl plate actuating lever swing arm driving cam (49), and the pawl plate actuating lever swing arm driving cam (49) is arranged on the power transmission mechanism (2), wherein a pawl plate actuating lever swing arm return tension spring (483) is connected between the lower end of the pawl plate actuating lever swing arm (48) and the rear side wall of the rack (11).
2. The steel round bar stepping feeding mechanism of the radial hot stamping ball forming machine according to claim 1, characterized in that a frame emptying block (12) is respectively fixed on one side of the base (1) facing upwards and at the positions corresponding to the left end and the right end of the frame (11), the bottom of the left end and the bottom of the right end of the frame (11) are respectively fixed with the frame emptying block (12), and the middle of the frame corresponds to the upper part of the base (1) in an emptying state; a base ball blocking stack edge (13) which is higher than the upper surface of the base (1) is formed around the base (1).
3. The steel round bar stepping feeding mechanism of the radial hot stamping ball forming machine according to claim 1, characterized in that the driving motor (40) is arranged at the right end of the base (1) along with the power transmission mechanism (2) and a driving motor shaft (401) of the driving motor (40) faces backwards; the power transmission mechanism (2) comprises a driving transmission wheel (21), a transmission belt (22), a driven transmission wheel (23), a crankshaft (24), a clutch (25), a flywheel (26) and a crankshaft rear support frame (27), wherein the driving transmission wheel (21) is fixed on a driving motor shaft (401), the middle part of the crankshaft (24) is rotatably supported at the right end of the frame (11) and corresponds to the frame cavity (111), a crankshaft front shaft head (241) of the crankshaft (24) extends to the front side of the frame (11), a crankshaft rear shaft head (242) of the crankshaft (24) extends to the rear side of the frame (11), the driven transmission wheel (23) and the clutch shaft head (25) are arranged on the crankshaft rear shaft head (242), and the driven transmission wheel (23) is in a transmission relationship with the crankshaft (24) through the clutch (25), wherein the rear end of the crankshaft rear shaft head (242) is rotatably supported on the crankshaft rear support frame (27) after extending out of the clutch (25), one end of a transmission belt (22) is sleeved on the driving transmission wheel (21), the other end of the transmission belt is sleeved on the driven transmission wheel (23), a flywheel (26) is fixed on a crankshaft front shaft head (241) of a crankshaft (24), and a crankshaft rear supporting frame (27) is fixed on the base (1); the radial motion driving mechanism (3) of the stamping hemispherical die is connected with the middle part of the crankshaft (24); the pawl plate actuating lever swing arm driving cam (49) is fixed on a crankshaft rear shaft head (242) of the crankshaft (24) at a position corresponding to the position between the rear side of the frame (11) and the front side of the driven transmission wheel (23); the steel ball blank feeding mechanism (6) which is arranged at the left end of the front side wall of the rack (11) corresponding to the position of the cutter bar sliding sleeve hole (114) is in transmission connection with the front side of the flywheel (26) and is also connected with the crankshaft front shaft head (241) at the same time; the steel ball blank opening and releasing mechanism (7) is driven by the radial motion driving mechanism (3) of the stamping hemispherical die; the fixed hemispherical die (20) fixed in position corresponding to the club-by-club hole (112) is concentric with the punch hemispherical die (30); the round steel rod heater (50) is disposed on the bracket (10) in a horizontal state at a position corresponding to the heated round steel rod introduction hole (113).
4. The steel round bar stepping feeding mechanism of the radial hot stamping ball forming machine according to claim 3, characterized in that the stamping hemisphere die radial movement driving mechanism (3) comprises a connecting rod connector (31), a connecting rod (32), a hemisphere die radial stamping sliding seat (33), a hemisphere die radial stamping screw sleeve fixing seat (34) and a hemisphere die radial stamping screw sleeve (35), the connecting rod connector (31) is directly formed at the right end of the connecting rod (32) and is connected with the crankshaft (24) at the position corresponding to the right end of the rack cavity (111) of the rack (11), the left end of the connecting rod (32) is connected with the right end of the hemisphere die radial stamping sliding seat (33) through a connecting rod pin shaft (321), the right end of the hemisphere die radial stamping screw sleeve fixing seat (34) is fixed with the left end of the hemisphere die radial stamping sliding seat (33), the right end of the hemisphere die radial stamping screw sleeve (35) is in threaded connection with the left end of the hemisphere die radial stamping screw sleeve fixing seat (34), wherein, a sliding seat guide sliding plate (115) is respectively fixed on the upper parts of the front and rear cavity walls of the rack cavity (111) of the rack (11) and at the corresponding positions, the space between the lower part of the sliding seat guide sliding plate (115) facing to the length direction of one side of the rack cavity (111) and the upper surfaces of the front and rear cavity walls of the rack cavity (111) is a sliding seat guide sliding cavity for the sliding fit of the front and rear sides of the upper part of the radial stamping sliding seat (33) of the hemispherical die, and the upper surface of the radial stamping sliding seat (33) of the hemispherical die is fixed with a brake bar lifting block (331) for lifting the steel ball blank opening and releasing mechanism (7) arranged on the steel ball blank feeding mechanism (6); the stamping hemispherical die (30) concentric with the fixed hemispherical die (20) is fixed with the left end of the radial stamping threaded sleeve (35) of the hemispherical die.
5. The step feeding mechanism for steel round bar of radial hot stamping ball forming machine according to claim 4, wherein a stamping hemisphere die top ball seat (341) is disposed in the hemisphere die radial stamping screw sleeve fixing seat (34) and at a position corresponding to the right end face of the hemisphere die radial stamping screw sleeve (35), a hemisphere die radial stamping screw sleeve top ball seat (351) is disposed in the hemisphere die radial stamping screw sleeve (35) and at the right end, a stamping hemisphere die top ball hole (3411) is disposed at the radial central position of the stamping hemisphere die top ball seat (341), a hemisphere die radial stamping screw sleeve top ball seat abdicating hole (3511) corresponding to and communicating with the stamping hemisphere die top ball hole (3411) is disposed at the radial central position of the hemisphere die radial stamping screw sleeve top ball seat (351), a stamping hemisphere die top ball rod through hole (301) is disposed at the central position of the stamping hemisphere die (30), the punching hemisphere die ejector ball rod through hole (301) corresponds to and is communicated with the hemisphere die radial punching screw sleeve ejector rod seat abdicating hole (3511), a stamping hemisphere die top ball rod (36) is arranged in the stamping hemisphere die top ball rod hole (3411) in a left-right moving way, and a spring (361) of the ball bar with the stamping hemisphere die top is sleeved on the ball bar (36) with the stamping hemisphere die top, the left end of the stamping hemisphere die top ball rod spring (361) is supported on a first spring supporting seat I (362) formed on the stamping hemisphere die top ball rod (36), the right end of a ball rod spring (361) at the top of the stamping hemispherical die is supported on a second spring supporting seat II (363) formed on the ball rod (36) at the top of the stamping hemispherical die, and the left end of the ball rod (36) at the top of the stamping hemispherical die is extended out of or retracted into the ball rod through hole (301) at the top of the stamping hemispherical die through a ball rod seat abdicating hole (3511) of the radial stamping screw sleeve of the stamping hemispherical die; a fixed hemisphere die ball-by-ball hole (201) is formed in the center position corresponding to the fixed hemisphere die (20), the fixed hemisphere die ball-by-ball hole (201) corresponds to and is communicated with the ball rod-by-ball rod hole (112), and the fixed hemisphere die (20) is fixed with the left cavity wall of the rack cavity (111) through a fixed hemisphere die pressing ring (202).
6. The stepping feeding mechanism for steel round bars of radial hot stamping ball forming machine according to claim 4, characterized in that the feeding mechanism for steel ball blanks (6) comprises a material breaking box (61), a material breaking pushing slider guide roller seat (62), a material breaking pushing slider guide roller (63), a material breaking pushing slider (64), a material breaking cutter bar (65), a material breaking cutter (66), a spring pull rod device (67) and a traction link device (68), the material breaking box (61) is fixed with the front side wall of the frame (11) at a position corresponding to the cutter bar sliding sleeve hole (114), a slider guide slider groove (611) and a material breaking pushing slider abdication cavity (612) are respectively arranged on the left wall and the right wall of the material breaking box (61) and at positions corresponding to each other, the slider guide slider groove (611) is positioned at the front side of the material breaking pushing slider abdication cavity (612) and is communicated with the material breaking pushing slider abdication cavity (612), a broken material box upper opening (613) is formed in the central area of the upward side of the broken material box (61), a roller seat guide pressing frame (614) is fixed at the position corresponding to the broken material box upper opening (613) and around the broken material box upper opening (613), the front wall body of the broken material box (61) is open and a broken material box open shielding protective cover (615) is fixed at the position corresponding to the open, the broken material pushing slide block guide roller seat (62) is arranged in the broken material box cavity of the broken material box (61) in a left-right moving way, the upper part of the broken material pushing slide block guide roller seat (62) and the downward side surface of the roller seat guide pressing frame (614) form a sliding pair, the broken material pushing slide block guide roller (63) is arranged in the middle of the broken material pushing slide block guide roller shaft (631) in the broken material pushing slide block guide roller seat cavity (621) of the broken material pushing slide block guide roller seat (62), the upper end and the lower end of the material breaking pushing slider guide roller shaft (631) are in running fit with the upper part and the lower part of the material breaking pushing slider guide roller seat (62) through a material breaking pushing slider guide roller shaft bearing (6311), a material breaking pushing slider (64) is in sliding fit with the material breaking box (61) at a position corresponding to the material breaking pushing slider abdication cavity (612), and the material breaking pushing slider (64) faces towards one side of the material breaking pushing slider guide roller seat (62), a gradually changing guide arc surface (641) is formed, the gradually changing guide arc surface (641) is attached to the material breaking pushing slider guide roller (63), the material breaking pushing slider (64) faces towards one side of the material breaking box opening protection cover (615) and is fixed with a pushing slider guide slide bar (642) through a pushing slider guide slide bar fixing bolt (6421), and the pushing slider guide slide bar (642) forms sliding fit with the material breaking box (61) at a position corresponding to the slider guide slide bar groove (611) The movable pair comprises a material cutting knife rod (65), one end of the material cutting knife rod (65) facing the material cutting pushing slider guide roller seat (62) is fixed with the material cutting pushing slider guide roller seat (62), the other end of the material cutting knife rod (65) penetrates through the knife rod sliding sleeve hole (114) in a sliding mode and then extends into the rack cavity (111), a material cutting knife (66) is fixed at the other end of the material cutting knife rod (65) through a material cutting knife fixing screw (661) and corresponds to one end, facing the rack cavity (111), of the heating steel round bar guiding hole (113), a spring pull rod device (67) comprises a group of spring pull rods (671) and a group of roller seat return springs (672) of which the number is equal to that of the spring pull rods (671), and the rear ends of the group of spring pull rods (671) are connected with front side threads of the material cutting slider pushing guide roller seat (62) after sequentially penetrating through a material cutting box shielding opening cover (615), a pushing guide slider (642) and a material cutting pushing slider (64), the front ends of a group of spring pull rods (671) extend towards the direction far away from the material breaking box opening shielding cover (615) to form horizontal cantilever ends, a group of roller seat return springs (672) are respectively sleeved on the group of spring pull rods (671), the rear ends of the group of roller seat return springs (672) are supported on the front side of the material breaking box opening shielding cover (615), the front ends of the group of roller seat return springs (672) are supported on return spring support nuts (6711) which are rotatably matched on the front end parts of the group of spring pull rods (671), and a traction connecting rod device (68) is connected between the crankshaft front shaft head (241) and the right end of the push slider guide slide bar (642) at a position corresponding to the front side of the flywheel (26); the steel ball blank opening and releasing mechanism (7) is arranged on the guide roller seat (62) of the broken material pushing sliding block, and a cross arm lifting block shovel blade (3311) is formed at the left end of the cross arm lifting block (331) of the brake lever.
7. The steel round bar stepping feeding mechanism of the radial hot stamping ball forming machine according to claim 6, it is characterized in that the traction connecting rod device (68) comprises a guide sliding strip connector (681), an adjusting connecting rod (682), a traction connecting rod seat (683) and an adjusting disc (684), the left end of the guide sliding strip connector (681) is connected with the right end of the guide sliding strip (642) of the pushing sliding block through a guide sliding strip connector pin shaft (6811), the left end of the adjusting connecting rod (682) is in threaded connection with the right end of the guide sliding strip connector (681), the right end of the adjusting connecting rod (682) is connected with the left end of the traction connecting rod seat (683) in a threaded manner, the right end of the traction connecting rod seat (683) is eccentrically connected with the adjusting disc (684) through an eccentric pin shaft (6832) of the traction connecting rod seat, the adjusting disk (684) is sleeved on the crankshaft front shaft head (241) and fixed with the front side of the flywheel (26).
8. The stepping feeding mechanism for steel round bar of radial hot stamping ball forming machine according to claim 6, wherein said steel ball blank opening releasing mechanism (7) comprises a brake lever cross arm hinge fixing seat (71), a brake lever cross arm (72), a brake lever (73), a brake lever cross arm return tension spring (74) and a brake lever return device (75), the brake lever cross arm hinge fixing seat (71) is fixed with the upward side of said material breakage pushing slider guide roller seat (62), the front end of the brake lever cross arm (72) is hinged with the brake lever cross arm hinge fixing seat (71) through a brake lever cross arm hinge pin (721), the rear end of the brake lever cross arm (72) extends towards the rack cavity (111) of said rack (11) and corresponds to the upper side of the rack cavity (111), a brake lever pivot seat (731) is formed at the upper end of the brake lever (73), and the brake lever pivot seat (731) is hinged with the right side of the rear end of the brake lever cross arm (72) through a brake lever pivot screw (7311) The lower end of the brake lever (73) extends downwards to a position between the front side of one end, facing a rack cavity (111), of the heating steel round bar guide hole (113) and the material breaking blade (66), one end of a brake lever cross arm return tension spring (74) is fixed to one upward side of the middle of the brake lever cross arm (72) through a brake lever cross arm return spring seat (741), the other end of the brake lever cross arm return tension spring (74) is fixed to the brake lever cross arm hinge fixing seat (71), the brake lever return device (75) comprises a brake lever return spring lever first fixing seat I (751), a brake lever return spring lever second fixing seat II (752), a brake lever return spring lever (753) and a brake lever return spring (754), the brake lever return spring lever first fixing seat I (751) is fixed to the top of the brake lever (73), and a brake lever return spring lever second fixing seat II (752) is fixed to the side, facing the upper brake lever (72), at a position corresponding to the rear of the brake lever return spring seat (741), the brake lever return spring rod (753) is adjustably connected between a first brake lever return spring rod fixing seat I (751) and a second brake lever return spring rod fixing seat II (752), a brake lever return spring (754) is sleeved in the middle of the brake lever return spring rod (753), the rear end of the brake lever return spring (754) abuts against the first brake lever return spring rod fixing seat I (751), and the front end of the brake lever return spring (754) abuts against the second brake lever return spring rod fixing seat II (752); and a cross arm lifting block shoveling edge (3311) of the brake lever cross arm lifting block (331) corresponds to the middle of one downward side of the brake lever cross arm (72).
9. The stepping feeding mechanism for steel round bars in radial hot stamping ball forming machine according to claim 8, wherein a brake lever cross arm anti-sideslip stopper (116) is fixed on the frame (11) and at a position corresponding to the left middle of the brake lever cross arm (72).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111167940A (en) * | 2019-12-25 | 2020-05-19 | 常熟非凡新材股份有限公司 | Steel round bar stepping feeding mechanism of radial hot stamping ball forming machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111167940A (en) * | 2019-12-25 | 2020-05-19 | 常熟非凡新材股份有限公司 | Steel round bar stepping feeding mechanism of radial hot stamping ball forming machine |
CN111167940B (en) * | 2019-12-25 | 2024-06-25 | 常熟非凡新材股份有限公司 | Step-by-step feeding mechanism for steel round bar of radial hot stamping granulator |
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