CN211164085U - Automatic stoning and slicing system for crabapple - Google Patents

Abstract

The utility model discloses an automatic section system that denucleates of crabapple, include: the programmable logic controller is electrically connected with the human-computer interface, the electromagnetic directional valve, the magnetic switch and the proximity switch; the two ends of the intermittent motion mechanism are respectively connected with the motor and the conveyor belt main shaft, and the conveyor belt main shaft drives the crabapple tray to intermittently advance; the proximity switch is connected with the motor; the magnetic switch is connected with the main cylinder; the mounting platform is connected with the main cylinder, the guide rail, the fruit ejecting shaft, the kernel removing cutter and the kernel pushing cylinder fixing plate, and the kernel pushing cylinder is connected with the kernel pushing shaft; the platform support is connected with a fruit pressing cylinder fixing plate, a main cylinder, a guide rail and a slicing cylinder which are fixed with fruit pressing cylinders, the fruit pressing cylinders are connected with the fruit pressing plate, and the slicing cylinders are connected with a slicing device. Compare with present crabapple section equipment that denucleates, the utility model discloses can scale automatic processing crabapple more than 2, denucleate, push away the kernel, the section can independent action, and the modular design is convenient for maintain, can protect key spare part through automatic control.

Description

Automatic stoning and slicing system for crabapple

Technical Field

The invention relates to the field of processing equipment of fruit trees, in particular to an automatic stoning and slicing system for crabapple, which is particularly suitable for stoning and slicing the pome fruit and stone fruit trees.

Background

The fructus amomi is a special plant in China, is mostly distributed in the river, Yangtze river basin, inner Mongolia and Liaoning areas, can be used as fresh fruit, and can be further processed into preserved fruit, dried fruit, fruit juice and the like.

The crabapple has poor storage characteristics and fast deterioration of the crabapple, and the deep processing of the crabapple to improve the economic value of the crabapple becomes an important content for popularizing and planting the crabapple.

The processing procedure of the dried fruits of the salmons comprises the following steps: removing core, pushing core, slicing, adding sugar, pickling, oven drying, and packaging. The crabapple denucleation and slicing equipment mainly aims at the processing procedures of denucleation, kernel pushing and slicing of fresh crabapples.

The current crabapple denucleating and slicing equipment mainly has the following problems:

(1) generally, only one motor is used as a power source, a conveying chain plate with a fruit tray is driven, a denucleation slicing platform is also driven, and the actions of pressing, denucleating, pushing, slicing and the like of the crabapple are realized through a complex mechanical mechanism on the denucleation slicing platform. When equipment has faults, the problems of difficult diagnosis and difficult maintenance are troublesome;

(2) the independent operation of actions such as platform kernel removal, kernel pushing, slicing and the like cannot be realized, the equipment is difficult to adapt to changeable production environments, and the 'difficult debugging' becomes an important reason for restricting the popularization of the equipment;

(3) the equipment runs for a long time, and serious problems of kernel removal eccentricity, kernel pushing and core breaking, cutting and blocking and the like are caused by abrasion, lack of lubrication and the like. These faults can seriously affect the processing quality of the crabapple.

Disclosure of Invention

The invention provides an automatic stoning and slicing system for crabapple, aiming at the problems of the existing crabapple stoning and slicing equipment, which separates actions of pressing, stoning, pushing and slicing the crabapple, uses a programmable logic controller for logic control, carries out human-computer interaction through a human-computer interface, and has a modular structure which is convenient to install and maintain.

The purpose of the invention is realized by the following technical scheme:

the utility model provides an automatic section system that denucleates of crabapple is applicable to the processing of the section that denucleates of crabapple, the automatic section system that denucleates of crabapple including: the fruit-pressing device comprises a fruit-pressing cylinder, a kernel-pushing cylinder, a main cylinder, a fruit-bearing tray, a slicing cylinder, a fruit-pressing plate, a fruit-pressing cylinder fixing plate, a kernel-pushing cylinder fixing plate, a platform support, a programmable logic controller, a human-computer interface, an electromagnetic reversing valve, a pneumatic triple piece, an air compressor, an intermittent motion mechanism, a motor, a magnetic switch, an emergency stop button, a proximity switch, a guide rail, an installation platform, a fruit-pushing shaft, a slicing device, a kernel-pushing shaft fixing plate, a kernel-pushing shaft and a kernel-removing cutter.

The programmable logic controller is connected with a human-computer interface, an electromagnetic directional valve, a magnetic switch, a proximity switch and an emergency stop button; the magnetic switch is connected with the main cylinder;

the air compressor can output compressed air, and the compressed air is filtered by the pneumatic triple piece, subjected to pressure regulation and then controlled by the electromagnetic directional valve and is input into the fruit pressing cylinder, the kernel pushing cylinder, the main cylinder and the slicing cylinder;

the motor is connected with the intermittent motion mechanism, and the intermittent motion mechanism drives the crabapple tray to intermittently advance. The proximity switch is connected with the motor and used for detecting the current rotating position of the motor;

the mounting platform is connected with the main cylinder, the guide rail, the fruit ejecting shaft, the kernel removing cutter and the kernel pushing cylinder fixing plate, the kernel pushing cylinder fixing plate is connected with the kernel pushing cylinder, and the kernel pushing cylinder is connected with the kernel pushing shaft;

the platform support is connected with a fruit pressing cylinder fixing plate, a main cylinder, a cylindrical guide rail and a slicing cylinder, the fruit pressing cylinder fixing plate is connected with the fruit pressing cylinder, the fruit pressing cylinder is connected with a fruit pressing plate, and the slicing cylinder is connected with a slicing device.

Compared with the prior art, the automatic stoning and slicing system for the crabapple has the following advantages:

(1) the actions of fruit pressing, kernel removing, kernel pushing and splitting are separated dynamically, the structure is simple, and the failure rate is low. The modularized installation mode is convenient for equipment maintenance, and a foundation is also reserved for subsequent optimization and upgrading;

(2) the programmable logic controller is adopted for control, and the equipment can meet the requirements of different environments and working conditions by changing programs. And protective programs are designed to prevent the mechanical structure from being seriously damaged;

(3) the human-computer interface is used for enabling an operator to interact with the equipment, and the interface is visual and simple to operate.

Drawings

FIG. 1 is a structural diagram of an automatic stoning and slicing system for crabapples according to the present invention;

FIG. 2 is a view of the automated stone removal and slicing system A of FIG. 1;

FIG. 3 is a schematic sectional view of a core removing and pushing portion of the automated stone removing and slicing system for Sasa Veitchii shown in FIG. 1;

in the figure:

1. a fruit pressing cylinder; 2. a core pushing cylinder; 3. a master cylinder; 4. a crabapple tray; 5. a slicing cylinder; 6. pressing a fruit plate; 7, fixing a fruit pressing cylinder; 8. a core pushing cylinder fixing plate; 9. a platform support; 10. a programmable logic controller; 11. a human-machine interface; 12. an electromagnetic directional valve; 13. a pneumatic triplet; 14. an air compressor; 15. an intermittent motion mechanism; 16. an electric motor; 17. preparing the crabapple; 18. a magnetic switch; 19. an emergency stop button; 20 a proximity switch; 21. a conveyor belt spindle; 22, a guide rail; 23. mounting a platform; 24. ejecting a fruit shaft; 25. a slicing device; 26. pushing a nuclear shaft fixing plate; 27. pushing a nuclear shaft; 28, removing the core by a cutter;

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

The invention aims to design an automatic stoning and slicing system for crabapple, as shown in fig. 1, fig. 2 and fig. 3, comprising: a fruit pressing cylinder 1; a core pushing cylinder 2; a master cylinder 3; a crabapple tray 4; a slicing cylinder 5; a fruit pressing plate 6; a fruit pressing cylinder fixing plate 7; a core pushing cylinder fixing plate 8; a platform support 9; a programmable logic controller 10; a human-machine interface 11; an electromagnetic directional valve 12; a pneumatic triplet 13; an air compressor 14; an intermittent motion mechanism 15; an electric motor 16; a magnetic switch 18; a scram button 19; a proximity switch 20; a conveyor belt spindle 21. Wherein the stone-removed and sliced part of the crabapple further comprises: a guide rail 22; a mounting platform 23; a fruit-bearing shaft 24; a slicing device 25; a core pushing shaft fixing plate 26; a coring axis 27; a coring cutter 28; the specific connection relation is as follows: the programmable logic controller 10 is connected with a human-computer interface 11, an electromagnetic directional valve 12, a magnetic switch 18, a proximity switch 20 and an emergency stop button 19; the magnetic switch 18 is connected with the main cylinder 3; the air compressor 14 outputs compressed air, and the compressed air is filtered by the pneumatic triple piece 13, subjected to pressure regulation and then input into the fruit pressing cylinder 1, the kernel pushing cylinder 2, the main cylinder 3 and the slicing cylinder 5 through the control of the electromagnetic directional valve 12; the motor 16 is connected with the intermittent motion mechanism 15, and the intermittent motion mechanism 15 drives the crabapple tray 4 to intermittently advance; the proximity switch 20 is connected to the motor 16, and detects the current position of rotation of the motor 16; the mounting platform 23 is connected with the main cylinder 3, the guide rail 22, the fruit ejecting shaft 24, the kernel removing cutter 28 and the kernel pushing cylinder fixing plate 8, the kernel pushing cylinder fixing plate 8 is connected with the kernel pushing cylinder 2, and the kernel pushing cylinder 2 is connected with the kernel pushing shaft 27; the platform support 9 is connected with a fruit pressing cylinder fixing plate 7, a main cylinder 3, a guide rail 22 and a slicing cylinder 5, the fruit pressing cylinder fixing plate 7 is connected with a fruit pressing cylinder 1, the fruit pressing cylinder 1 is connected with a fruit pressing plate 6, and the slicing cylinder 5 is connected with a slicing device 25.

As shown in fig. 1, 2 and 3, the method of use of the present invention is as follows:

(1) automatic mode

As shown in fig. 1, an operator controls a programmable logic controller 10 through a human-computer interface 11, starts a motor 16, further drives an intermittent motion mechanism 15, and places the crabapple tray 4 of the crabapple 17, so that the crabapple tray 4 is intermittently fed at a certain period; when the fruit stone tray 4 is in place, the rotational position of the motor 16 is fed back to the controllable programmable controller 10 by the proximity switch 20. The controllable programming controller 10 controls the electromagnetic directional valve 12, and controls the electromagnetic directional valve 12 to control the fruit pressing cylinder 1, the main cylinder 3, the kernel pushing cylinder 2 and the slicing cylinder 5 to act sequentially; the pressing cylinder 1 drives the pressing plate 6 to move downwards to press the crabapple 17 in place, the main cylinder 3 drives the mounting platform 23 provided with the coring cutter 28 and the coring shaft 24 to cut off the fruit stones, the coring cylinder 2 drives the coring shaft fixing plate 26 provided with the coring shaft 27 to move downwards to push out the fruit stones of the coring cutter 28, meanwhile, the crabapple 17 in the crabapple tray 4 is pressed into the slicing device 25 by the coring shaft 24, and the slicing cylinder 5 moves at the moment, so that the slicing of the cored pulp is completed; after slicing is finished, the electromagnetic directional valve 12 controls the fruit pressing cylinder 1, the main cylinder 3, the kernel pushing cylinder 2 and the slicing cylinder 5 to reset in sequence; and circulating in sequence. The full automation of the process of stoning and cutting the crabapple is realized.

Two magnetic switches 18 are arranged on the main cylinder 3 for driving the installation platform 23 to judge whether denucleation is in place or not and whether the platform is in place at the set time, and if the fault that the installation platform 23 is not in place at the set time of a program occurs, the controllable programming controller 10 automatically controls the motor 16 to stop running so as to protect key parts.

(2) Manual mode

An operator controls the programmable logic controller 10 through the human-computer interface 11, the motor 16 is started and stopped, and the actions of pressing fruit, removing kernel, pushing kernel and slicing are independently performed, so that maintenance personnel can maintain and debug the equipment.

Claims (2)

1. The utility model provides an automatic section system that denucleates of crabapple which characterized in that includes following component parts: the fruit-pressing device comprises a fruit-pressing cylinder, a kernel-pushing cylinder, a main cylinder, a fruit-pressing tray, a slicing cylinder, a fruit-pressing plate, a fruit-pressing cylinder fixing plate, a kernel-pushing cylinder fixing plate, a platform support, a programmable logic controller, a human-computer interface, an electromagnetic reversing valve, a pneumatic triple piece, an air compressor, an intermittent motion mechanism, a motor, a magnetic switch, an emergency stop button, a proximity switch, a guide rail, an installation platform, a fruit-pushing shaft, a slicing device, a kernel-pushing shaft fixing plate, a kernel-pushing shaft and a kernel-removing cutter;

the programmable logic controller is connected with the human-computer interface, the electromagnetic directional valve, the magnetic switch, the proximity switch and the emergency stop button; the magnetic switch is connected with the main cylinder;

the air compressor can output compressed air, and the compressed air is filtered by the pneumatic triple piece, subjected to pressure regulation and then controlled by the electromagnetic directional valve and is input into the fruit pressing cylinder, the kernel pushing cylinder, the main cylinder and the slicing cylinder;

the motor is connected with the intermittent motion mechanism, and the intermittent motion mechanism drives the crabapple tray to intermittently advance; the proximity switch is connected with the motor and used for detecting the current rotating position of the motor;

the mounting platform is connected with the main cylinder, the guide rail, the fruit ejecting shaft, the kernel removing cutter and the kernel pushing cylinder fixing plate, the kernel pushing cylinder fixing plate is connected with the kernel pushing cylinder, and the kernel pushing cylinder is connected with the kernel pushing shaft;

the platform support is connected with a fruit pressing cylinder fixing plate, a main cylinder, a cylindrical guide rail and a slicing cylinder, the fruit pressing cylinder fixing plate is connected with the fruit pressing cylinder, the fruit pressing cylinder is connected with a fruit pressing plate, and the slicing cylinder is connected with a slicing device.

2. The utility model provides an automatic section system that denucleates of crabapple which characterized in that: is suitable for stoning and slicing pome fruits and stone fruits.

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