CN211135318U - Screw cold heading forming device - Google Patents
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- CN211135318U CN211135318U CN201921994013.XU CN201921994013U CN211135318U CN 211135318 U CN211135318 U CN 211135318U CN 201921994013 U CN201921994013 U CN 201921994013U CN 211135318 U CN211135318 U CN 211135318U
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Abstract
本实用新型公开了一种螺丝冷镦加工成型装置,其包括机架,机架上安装有打头模组、冲头模组、移送机构和搓牙机构;打头模组包括第一模位和第二模位,第一模位用于安装第一冲模,第二模位用于安装第二冲模;冲头模组包括分别与第一模位和第二模位相配合的第一冲头和第二冲头;通过第一冲头和第一冲模的配合,可在坯料的一端形成一墩头,通过第二冲头与第二冲模的配合,可在坯料的另一端形成另一墩头;搓牙机构通过一落料通道与第二模位的输出端对接,用于对坯料进行搓牙作业;采用上述螺丝冷镦加工成型装置,只需一个完整的加工流程,即可完成对坯料的两端的墩打和最后的搓牙工作,中间无须更换设备,不仅生产成本低,而且生产效率高。
The utility model discloses a screw cold heading processing and forming device, which comprises a frame, a head module, a punch module, a transfer mechanism and a tooth rolling mechanism are mounted on the frame; the head module includes a first die position and a second die position. Two die positions, the first die position is used to install the first die, and the second die position is used to install the second die; the punch module includes a first punch and a second punch matched with the first die and the second die respectively. Two punches; through the cooperation of the first punch and the first punch, a pier can be formed at one end of the blank, and through the cooperation of the second punch and the second die, another pier can be formed at the other end of the blank; The rubbing mechanism is connected to the output end of the second die position through a blanking channel, and is used for rubbing the blank; using the above-mentioned screw cold heading processing and forming device, only a complete processing process can be used to complete the blank. There is no need to replace the equipment in the middle of the piercing at both ends and the final tooth rolling work, which not only has low production cost, but also has high production efficiency.
Description
技术领域technical field
本实用新型涉及螺丝锻造加工设备技术领域,尤其涉及一种螺丝冷镦加工成型装置。The utility model relates to the technical field of screw forging processing equipment, in particular to a screw cold heading processing and forming device.
背景技术Background technique
螺丝是一种常用的连接件,最简单的螺丝结构包括一个墩头和螺丝杆,对于一些特殊场合使用的螺丝,如家具设备上,需要在螺丝杆的两端成型两个墩头,在其中一个墩头的侧面上搓牙,有的还需要在两个墩头上端壁上打上十字花。为实现这种目的,在螺丝的加工工艺中,一般是先采用冷墩机先毛坯加工成仅有一头镦十字花、台介头型的胚料,再将该胚料用开合模机将尾部镦十字花,最后又将胚料用搓牙机搓出牙和滚花,目前市场上的冷墩机都是用凸轮顶压才能把尾部镦大,而已无法镦成双头十字花和搓牙,只能将毛坯的一端镦出单头十字花和两头镦大,而且尾部这一头会歪,若要形成两头都具有墩头、十字花、搓牙,还需要使用另一台合模机、另一台搓牙机再将毛胚的尾部镦出十字花和搓牙,不能达到直接通过一台冷镦机将毛坯的两头都形成墩头或进一步打上十字花的目的,从而造成生产成本高,而且生产效率低。A screw is a commonly used connector. The simplest screw structure includes a pier head and a screw rod. For screws used in some special occasions, such as furniture and equipment, two pier heads need to be formed at both ends of the screw rod. The teeth are rubbed on the side of one pier head, and some also need to be crossed on the upper end wall of the two pier heads. In order to achieve this purpose, in the processing technology of the screw, the cold pier machine is generally used to first process the blank into a blank with only one upsetting cross flower and a flat head, and then the blank is opened and closed by a mold opening and closing machine. The tail is upset with cross flowers, and finally the blank is rubbed and knurled with a tooth rolling machine. At present, the cold piercing machine on the market only uses cam top pressure to upset the tail, but it cannot be upset into a double-headed cross flower and knurling. For teeth, only one end of the blank can be upset with a single cross and two ends, and the end of the tail will be crooked. To form a pier, cross, and rubbing teeth at both ends, another mold clamping machine is required. 2. Another tooth rolling machine will upset the end of the blank with cross flowers and teeth, which cannot directly form a pier head or further mark the two ends of the blank through a cold heading machine, resulting in production costs. high and low production efficiency.
实用新型内容Utility model content
本实用新型的目的是为解决上述技术问题的不足而提供一种将螺丝的毛坯的双头都镦成各种所需头型并搓牙的螺丝冷镦加工成型装置。The purpose of this utility model is to solve the above-mentioned technical problems and provide a screw cold heading processing and forming device for upsetting the double heads of the screw blank into various required head shapes and rubbing the teeth.
为了实现上述目的,本实用新型公开了一种螺丝冷镦加工成型装置,其包括机架,所述机架上安装有打头模组、冲头模组、移送机构和搓牙机构;所述打头模组用于夹持待处理坯料,所述冲头模组可相对所述打头冲模往复运动,以将所述坯料送入所述打头冲模并对其中的所述坯料进行击打,从而得到所需头型;所述打头模组包括第一模位和第二模位,所述第一模位用于安装第一冲模,所述第二模位用于安装第二冲模;所述冲头模组包括分别与所述第一模位和第二模位相配合的第一冲头和第二冲头;通过所述第一冲头和所述第一冲模的配合,可在所述坯料的一端形成一墩头,通过所述第二冲头与所述第二冲模的配合,可在所述坯料的另一端形成另一墩头;所述移送机构用于根据加工工序将所述坯料在各工位之间移送;所述搓牙机构通过一落料通道与所述第二模位的输出端对接,用于对所述坯料进行搓牙作业。In order to achieve the above purpose, the utility model discloses a screw cold heading processing and forming device, which comprises a frame on which a head module, a punch module, a transfer mechanism and a tooth rolling mechanism are installed; The die set is used to hold the blank to be processed, and the punch die set can reciprocate relative to the punching die to feed the blank into the punching die and hit the blank therein, so as to obtain the desired result. A head type is required; the head module includes a first die position and a second die position, the first die position is used to install the first punch, and the second die position is used to install the second punch; the punch The die set includes a first punch and a second punch which are respectively matched with the first die position and the second die position; through the cooperation of the first punch and the first punch, the blank can be One end forms a pier, and through the cooperation of the second punch and the second die, another pier can be formed at the other end of the blank; the transfer mechanism is used for transferring the blank to the blank according to the processing procedure. It is transferred between the stations; the tooth rolling mechanism is connected to the output end of the second die position through a blanking channel, so as to perform the tooth rolling operation on the blank.
与现有技术相比,本实用新型螺丝冷镦加工成型装置,设置在机架上的打头模组内包括有第一模位和第二模位,并在打头模组的对面设置有与之配合的第一冲头和第二冲头,工作时,首先待处理坯料被移送机构放置在第一冲模与第一冲头之间,然后第一冲头向第一冲模移动,将坯料顶入第一冲模,并在第一冲头的顶冲作用力下,在第一冲模中将坯料的一端墩打成所需结构的墩头,然后坯料被顶出第一冲模后被移送机构移送到第二冲模与第二冲头之间,然后由第二冲头将坯料顶入第二冲模,并对坯料的另一端进行墩打,从而在坯料的另一端形成一所需结构的墩头,然后,两端都已成型有墩头的坯料通过落料通道掉落进搓牙机构,搓牙机构对坯料搓牙后形成所需结构并带有丝牙的螺丝;通过上述加工过程可知,通过一台设备上的一个完整的加工流程,即可完成对坯料的两端的墩打和最后的搓牙工作,中间无须更换设备,不仅生产成本低,而且生产效率高。Compared with the prior art, the screw cold heading processing and forming device of the present invention includes a first die position and a second die position in the head module set on the frame, and is provided with the same on the opposite side of the head module. When the first punch and the second punch are matched, the blank to be processed is first placed between the first punch and the first punch by the transfer mechanism, and then the first punch moves to the first punch to push the blank into the first punch. The first punch, and under the pushing force of the first punch, one end of the blank is punched into the desired structure in the first punch, and then the blank is pushed out of the first punch and then transferred by the transfer mechanism. Between the second punch and the second punch, the second punch pushes the blank into the second punch, and the other end of the blank is pierced to form a pier of the desired structure at the other end of the blank. Then, the blank with pier heads formed at both ends falls into the thread rolling mechanism through the blanking channel, and the thread rolling mechanism forms the screw with the required structure and with thread teeth after the thread is rubbed on the blank; A complete machining process on one piece of equipment can complete the piercing and final rubbing work on both ends of the billet, and there is no need to replace the equipment in the middle, which not only has low production cost, but also has high production efficiency.
较佳地,所述第一模位位于所述第二模位的前端工位处,所述第二模位的与所述第二冲头相对的一侧设置有一挡板,所述挡板上设置有一与所要加工的螺丝的头型相适配的型模,当所述第二冲头将坯料送入所述第二冲模后,所述坯料的后端在所述型模中成型为所墩头。Preferably, the first die position is located at the front end station of the second die position, and a baffle plate is provided on the side of the second die position opposite to the second punch, and the baffle plate is provided. There is a die that matches the head shape of the screw to be processed. After the second punch sends the blank into the second die, the rear end of the blank is formed in the die as The head of the pier.
较佳地,所述挡板上还设置有刀模,所述刀模用于在所述坯料的墩头上加工出一花型,且,所述挡板可相对所述第二模位往复,以交替将所述刀模和所述型模对准所述第二冲模。Preferably, the baffle is also provided with a knife die, which is used to process a pattern on the pier head of the blank, and the baffle can reciprocate relative to the second die position. , to alternately align the die and the die to the second die.
较佳地,所述机架上设置有带动所述挡板在竖直方向往复运动的第一驱动机构,所述第一驱动机构包括上连杆、下连杆及驱动架,所述驱动架可在所述机架上的主传动机构的带动下横向往复运动,所述上连杆的上端与所述挡板连接,所述下连杆的一端与所述上连杆的下端枢接,所述下连杆的另一端与设置在所述驱动架中的滑动块连接,所述驱动架上还设置有与所述滑动块连接的连动机构,当所述驱动架往复运动时,可通过所述连动机构带动所述滑动块产生横向的往复运动。Preferably, the frame is provided with a first drive mechanism that drives the baffle to reciprocate in the vertical direction, the first drive mechanism includes an upper link, a lower link and a drive frame, the drive frame It can move laterally reciprocatingly driven by the main transmission mechanism on the frame, the upper end of the upper link is connected with the baffle plate, and one end of the lower link is pivotally connected with the lower end of the upper link, The other end of the lower link is connected with the sliding block arranged in the driving frame, and the driving frame is also provided with a linkage mechanism connected with the sliding block. When the driving frame reciprocates, it can The sliding block is driven by the linkage mechanism to generate a lateral reciprocating motion.
较佳地,所述驱动架上开设有一狭长型的通槽,所述滑动块安装在所述通槽中并可沿所述通槽滑动,所述通槽中还设置一连动杆,所述连动杆的一端与所述滑动块连接,所述连动杆的另一端穿过所述驱动架并可相对所述驱动架滑动,所述连动杆上设置一凸台,所述连动杆上还套设有一弹性恢复件,所述弹性恢复件的一端与所述凸台抵接,所述弹性恢复的另一端与所述驱动架抵接。Preferably, a long and narrow through slot is provided on the drive frame, the sliding block is installed in the through slot and can slide along the through slot, and a linkage rod is also arranged in the through slot, so One end of the linkage rod is connected with the sliding block, and the other end of the linkage rod passes through the drive frame and can slide relative to the drive frame. An elastic recovery piece is also sleeved on the moving rod, one end of the elastic recovery piece abuts with the boss, and the other end of the elastic recovery piece abuts with the drive frame.
较佳地,所述打头模组还包括设置在所述第一模位前端工位处的第三模位,所述第三模位用于安装对坯料进行减缩拉伸的第三冲模;所述冲头模组包括与所述第三模位相对设置的第三冲头,通过所述第三冲头和所述第三冲模的配合,可对所述坯料进行减缩拉伸作业。Preferably, the heading module further comprises a third die position arranged at the front end station of the first die position, and the third die position is used to install a third punching die for reducing and stretching the blank; The punch die set includes a third punch arranged opposite to the third die position, and through the cooperation of the third punch and the third punch, the blank can be reduced and stretched.
较佳地,所述机架上于所述第三模位的前端工位处还设置有与所述第三模位横向并排布置的用于接收加工螺丝所需线材的进料槽,所述进料槽中设置有供所述线材通过的线孔,所述进料槽中设置有一剪料刀,所述剪料刀用于剪切所述线材伸出的部分,以形成坯料。Preferably, the frame is also provided with a feed slot for receiving wires required for processing screws and arranged laterally side by side with the third die position at the front end station of the third die position. The feeding slot is provided with a wire hole for the wire to pass through, and a shearing knife is provided in the feeding slot, and the shearing knife is used to cut the protruding part of the wire to form a blank.
较佳地,所述剪料刀包括一可于所述进料槽中移动的板件,所述板件上设置有一可供所述线材穿过的刀孔,当所述板件移动时,通过所述板件上的刀孔将所述线材的伸出的部分剪掉。Preferably, the shearing knife includes a plate member that can move in the feeding slot, and the plate member is provided with a knife hole for the wire to pass through. Knife holes on the plate cut off the protruding portion of the wire.
较佳地,所述机架上还设置有与所述进料槽相对的第一顶杆,所述第一顶杆用于限制所述线材的伸出长度。Preferably, the frame is further provided with a first ejector bar opposite to the feed slot, and the first ejector bar is used to limit the extension length of the wire rod.
较佳地,所述移送机构包括设置在所述打头模组上方的一呈框体结构的支架,所述支架上设置有一可横向滑动的滑板,所述机架上设置有可带动所述滑板滑动的第二驱动机构,所述滑板上横向并行设置有若干可自由开合的夹爪件,所述夹爪件的开合受安装在所述机架上的第三驱动机构控制。Preferably, the transfer mechanism includes a frame-structured bracket disposed above the head module, the bracket is provided with a laterally slidable sliding plate, and the rack is provided with a sliding plate that can drive the sliding plate. For the second sliding drive mechanism, a plurality of freely openable and closable gripping claw pieces are arranged in parallel on the sliding plate, and the opening and closing of the gripping claw pieces is controlled by a third drive mechanism installed on the frame.
较佳地,所述第二冲模包括一动模和一静模,所述动模和所述静模上分别设置有可对合在一起的用于夹持经过所述第一冲模和所述第一冲头处理过的坯料的模腔,所述第二模位的侧壁上开设有第一通孔,所述动模通过一穿过所述第一通孔的连接杆与设置在所述机架上的第四驱动机构连接,所述第四驱动机构通过所述连接杆控制所述动模靠近或远离所述静模。Preferably, the second punching die includes a movable die and a static die, and the movable die and the static die are respectively provided with a pair of joints for clamping the first punching die and the first punching die and the second punching die. A die cavity of a blank processed by a punch, a first through hole is opened on the side wall of the second die position, and the movable die is connected to the movable die through a connecting rod passing through the first through hole. A fourth driving mechanism on the frame is connected, and the fourth driving mechanism controls the movable mold to approach or move away from the static mold through the connecting rod.
较佳地,所述第二模位的侧壁上围绕所述第一通孔的四周开设有若干第二通孔,每一所述第二通孔中穿设有一第二顶杆,所述连接杆上套设有一活动块,所述活动块可在所述第四驱动机构的作用下将所述第二顶杆向所述第二模位中顶压。Preferably, a plurality of second through holes are opened around the first through hole on the side wall of the second mold position, and a second ejector rod passes through each of the second through holes. A movable block is sleeved on the connecting rod, and the movable block can push the second ejector rod toward the second mold position under the action of the fourth driving mechanism.
较佳地,所述活动块还套设有一复位弹簧。Preferably, the movable block is also sleeved with a return spring.
较佳地,所述动模上远离所述静模一侧的侧壁上设置有与所述动模上的模腔连通的第一弹性顶针,当所述动模与所述静模分离时,所述第一弹性顶针受到所述第二模位的侧壁挤压向所述动模的模位中移动。Preferably, a first elastic thimble communicating with the cavity on the movable mold is provided on the side wall of the movable mold away from the static mold. When the movable mold is separated from the static mold , the first elastic thimble is pressed by the side wall of the second mold position to move into the mold position of the movable mold.
较佳地,所述静模上远离所述动模的一侧的侧壁上设置有与所述静模上的模位连通的第二弹性顶针,且,所述第二弹性顶针的顶部还设置有固定在所述静模上的压杆,所述压杆用于将所述第二弹性顶针向所述模位方向顶压;所述机架上设置有与所述压杆连接的第五驱动机构。Preferably, a second elastic thimble that communicates with the mold position on the static mold is provided on the side wall of the static mold on the side away from the movable mold, and the top of the second elastic thimble is also A pressing rod fixed on the static mold is provided, and the pressing rod is used to press the second elastic thimble toward the mold position; Five drive mechanism.
较佳地,所述搓牙机构包括相对设置的第一搓板和第二搓板,所述第一搓板与所述第二搓板之间形成用于对所述坯料进行搓丝的搓丝通道,所述搓丝通道的上端还设置一与所述搓丝通道连通的进料通道,所述进料通道的上端与所述落料通道连通,所述进料通道与所述搓丝通道的连通口处设置有一限位件,所述限位件用于使得所述坯料单个有序进入所述搓丝通道。Preferably, the tooth rolling mechanism includes a first washboard and a second washboard oppositely arranged, and a thread rolling channel for rolling the blank is formed between the first washboard and the second washboard, so The upper end of the thread rolling channel is also provided with a feeding channel that communicates with the thread rolling channel, the upper end of the feeding channel is communicated with the blanking channel, and the communication port between the feeding channel and the thread rolling channel A limiter is provided at the position, and the limiter is used to make the blanks enter the thread rolling channel in an orderly manner.
较佳地,所述搓丝通道与所述进料通道之间通过一折弯通道连通,所述折弯通道中还设置一推板,所述推板可将落入所述折弯通道中的所述坯料推入所述搓丝通道。Preferably, the thread rolling channel and the feeding channel are communicated through a bending channel, and a push plate is also arranged in the bending channel, and the push plate can fall into the bending channel. The blank is pushed into the thread rolling channel.
附图说明Description of drawings
图1为本实用新型实施例中螺丝冷镦加工成型装置的装配结构示意图。FIG. 1 is a schematic diagram of the assembly structure of a screw cold heading processing and forming device in an embodiment of the present invention.
图2为本实用新型实施例中打头模组与冲头模组的安装位置示意图。2 is a schematic diagram of the installation positions of the head module and the punch module in the embodiment of the present invention.
图3为图2中打头模组的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the head module in FIG. 2 .
图4为图3中挡板的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the baffle in FIG. 3 .
图5为本实用新型实施例中第一驱动机构的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of a first driving mechanism in an embodiment of the present invention.
图6为本实用新型实施例中移送机构的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of a transfer mechanism in an embodiment of the present invention.
图7为图7的背部结构示意图。FIG. 7 is a schematic diagram of the back structure of FIG. 7 .
图8为本实用新型实施例中移送机构与打头模组的配合结构示意图。FIG. 8 is a schematic diagram of the matching structure of the transfer mechanism and the head module in the embodiment of the present invention.
图9为本实用新型实施例中第二冲模的立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of a second punching die in an embodiment of the present invention.
图10为图9中第二冲模的静模结构示意图。FIG. 10 is a schematic view of the static die structure of the second die in FIG. 9 .
图11为图9中第二冲模的动模结构示意图。FIG. 11 is a schematic view of the movable die structure of the second punching die in FIG. 9 .
图12为本实用新型实施例中搓牙机构的立体结构示意图。FIG. 12 is a schematic three-dimensional structure diagram of the tooth rolling mechanism in the embodiment of the present invention.
图13a至图13e为本实用新型实施例中坯料在各个加工步骤的成型结构示意图。13a to 13e are schematic diagrams of forming structures of blanks in various processing steps in an embodiment of the present invention.
具体实施方式Detailed ways
为详细说明本实用新型的技术内容、结构特征、实现原理及所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe in detail the technical content, structural features, realization principle, realized objects and effects of the present invention, the following detailed description is given in conjunction with the embodiments and the accompanying drawings.
如图1至图3以及图13a至图13d所示,本实用新型公开了一种螺丝冷镦加工成型装置,其包括机架1,机架1上安装有打头模组2、冲头模组3、移送机构4和搓牙机构5。打头模组2用于夹持待处理坯料100,冲头模组3可相对打头模组2往复运动,以将坯料100送入打头模组2并对其中的坯料100进行击打,从而得到所需头型(如平头、圆头、扁头、方头以及六角头等)。打头模组2包括第一模位20和第二模位21,第一模位20用于安装第一冲模(图未示),第二模位21用于安装第二冲模27(如图9),关于第一冲模和第二冲模27的具体选型可根据所需要的头型来定。冲头模组3包括分别与第一模位20和第二模位21相配合的第一冲头30和第二冲头31,通过第一冲头30和第一冲模的配合,可在坯料100的一端形成一墩头,通过第二冲头31与第二冲模27的配合,可在坯料100的另一端形成另一墩头。移送机构4用于根据加工工序将坯料100在各工位之间移送。搓牙机构5通过一落料通道50与第二模位21的输出端对接,用于对坯料100进行搓牙作业,以在坯料上形成丝牙103。另外,本实施例中,通过电机和齿轮传动机构为冲头模组3、移送机构4和搓牙机构5提供动力支持。As shown in Figures 1 to 3 and Figures 13a to 13d, the utility model discloses a screw cold heading processing and forming device, which comprises a frame 1, and a
上述螺丝冷镦加工成型装置的工作原理为:将所需头型结构的第一冲模和第二冲模27分别装入第一模位20和第二模位21中,然后启动设备,坯料100被移送机构4放置在第一冲模与第一冲头30之间,然后第一冲头30向第一冲模移动,将坯料100顶入第一冲模,并在第一冲头30的顶冲作用力下,在第一冲模中将坯料100的一端墩打成所需结构的墩头,然后坯料100被顶出第一冲模后被移送机构4移送到第二冲模27与第二冲头31之间,同时,移送机构4对第一冲模进行上料,然后由第二冲头31将坯料100顶入第二冲模27,并对进入第二冲模27中的坯料100进行墩打,在坯料100的另一端形成一所需结构的墩头,然后,两端都已成型有墩头的坯料100通过落料通道50掉落进搓牙机构5,搓牙机构5对坯料100搓牙后形成所需结构并带有丝牙的螺丝;通过上述加工过程可知,通过一台设备上的一个完整的加工流程,即可完成对坯料100的两端的墩打和最后的搓牙工作,中间无须更换设备,不仅生产成本低,而且生产效率高。另外需要说明的是,第一冲模和第二冲模27的背部分别设置有与机架1上的齿轮传动机构传动连接的顶出机构,通过顶出机构将坯料100从第一冲模和第二冲模27中顶出,关于顶出机构的具体设置为本领域的公知常识,在此不再详述。The working principle of the above-mentioned screw cold heading forming device is as follows: the first die and the
为了提高作业效率,如图2至图4,第一模位20位于第二模位21的前端工位处,第二模位21的与第二冲头31相对的一侧设置有一挡板33,即挡板33和第二冲头31分别位于第二模位21的相对的两侧,挡板33上设置有一与所要加工的螺丝的头型相适配的型模330,当第二冲头31将坯料100顶入第二冲模27后,坯料100的后端在型模330中成型为所墩头。本实施例中,坯料100在第一模位20处形成位于坯料100一端的第一墩头101(如图13c),该第一墩头101位于靠近第一冲头30所在的一侧,然后通过移送机构4将带有第一墩头101的坯料100移送至第二模位21处时,无须对坯料100调转方向,此时坯料100上与第一墩头101相异的一端靠近第二冲模27,第二冲头31将坯料100顶入第二冲模27,当坯料100与挡板33上的型模330抵接时,随着第二冲头31的击打,坯料100的另一端在型模330中形成第二墩头102(如图13d所示)。由此,通过上述结构设置,移送机构4在移送坯料100时,无须调转方向,简化了移送机构4,提高了生产效率。In order to improve work efficiency, as shown in FIGS. 2 to 4 , the
为便于螺丝的安装,如图13d,具有两个墩头的螺丝,会在其中一个墩头上加工花型103,如一字型、十字型、梅花型103、内六角型、三角形等,因此,较佳地,如图4,可在上述实施例中的挡板33上安装设置一刀模331,刀模331用于在坯料100的墩头上加工出一花型103,且,挡板33可相对第二模位21往复,以交替将刀模331和型模330对准第二冲模27。当坯料100被送入第二冲模27后,坯料100的后端首先在型模330中被墩打成型为第二墩头102,然后通过挡板33的移动,将刀模331对照第二冲模27,然后再次通过第二冲头31的击打,第二墩头102与刀模331抵接,从而在第二墩头102上形成与刀模331所对应的花型103。In order to facilitate the installation of screws, as shown in Figure 13d, for a screw with two pier heads, a
关于对挡板33的往复运动的驱动设置,较佳地,机架1上设置有带动挡板33在竖直方向往复运动的第一驱动机构,如图1和图5,第一驱动机构包括上连杆60、下连杆61及驱动架62,驱动架62可在机架1上的齿轮传动机构的带动下横向往复运动,上连杆60的上端与挡板33连接,下连杆61的一端与上连杆60的下端枢接,下连杆61的另一端与设置在驱动架62中的滑动块63连接,驱动架62上还设置有与滑动块63连接的连动机构,当驱动架62往复运动时,可通过连动机构带动滑动块63产生横向的往复运动。较佳地,驱动架62上开设有一狭长型的通槽64,滑动块63安装在通槽64中并可沿通槽64滑动,通槽64中还设置一连动杆65,连动杆65的一端与滑动块63连接,连动杆65的另一端穿过驱动架62并可相对驱动架62滑动,连动杆65上设置一凸台66,连动杆65上还套设有一弹性恢复件67,弹性恢复件67的一端与凸台66抵接,弹性恢复件67的另一端与驱动架62抵接。上述第一驱动机构的工作原理为:机架1上的驱动电机开启后,在齿轮传动机构的带动下,驱动架62在横向做往复运动,驱动架62的横向运动,会导致驱动架62中的弹性恢复件67的形变量发生变化,从而使得弹性恢复件67通过连动杆65上的凸台66对连动杆65产生推力或拉力,继而连动杆65驱动滑动块63在驱动架62上横向滑动,滑动块63的往复滑动进一步导致下连杆61的两端交替翘起,从而下连杆61带动上连杆60上下移动,最终带动挡板33上下移动,使得挡板33上的型模330和刀模331交替对准第二冲模27。Regarding the drive arrangement for the reciprocating motion of the
进一步地,如图2和图3,打头模组2还包括设置在第一模位20前端工位处的第三模位22,第三模位22用于安装对坯料100进行减缩拉伸的第三冲模(图未示)。冲头模组3包括与第三模位22相对设置的第三冲头32,通过第三冲头32和第三冲模的配合,可对坯料100进行减缩拉伸作业。开始作业时,首先通过移送机构4将剪裁好的坯料100放置在第三冲模和第三冲头32之间,通过第三冲头32将坯料100顶入第三冲模,从而在第三冲模中将坯料100进行拉伸缩减,并在靠近第三冲头32所在的一端形成端头105。Further, as shown in FIG. 2 and FIG. 3 , the
更进一步地,请再次参阅图1、图2和图3,机架1上于第三模位22的前端工位处还设置有与第三模位22横向并排布置的用于接收加工螺丝所需线材的进料槽23,进料槽23中设置有供线材通过的线孔230,进料槽23中设置有一剪料刀,剪料刀用于剪切线材伸出的部分,以形成坯料100(如图13a)。本实施例中,线孔230设置在进料槽23的后壁上,机架1上于进料槽23的后方设置有用于向进料槽23输送线材的输送通道12,线材通过输送通道12进入进料槽23,然后从进料槽23的线孔230中伸出,当伸出一定长度后,通过剪料刀将伸出的部分剪掉,成为加工螺丝的坯料100。较佳地,剪料刀包括一可于进料槽23中移动的板件24,板件24上设置有一可供线材穿过的刀孔25,穿线时,刀孔25与线孔230重合,当板件24移动时,通过板件24上的刀孔25将线材的伸出的部分剪掉。当线材伸出刀孔25一定长度时,板件24可上移,从而通过板件24上的刀孔25将伸出的线材剪掉并附着在板件24上。较佳地,机架1上还设置有与进料槽23相对的第一顶杆26,第一顶杆26用于限制线材的伸出长度。当线材从进料槽23向前伸出到第一顶杆26处时与第一顶杆26抵接,从而限制线材的进一步伸出,对于不同长度的螺丝,可调节第一顶杆26的自由端与进料槽23之间的距离。Further, please refer to FIG. 1, FIG. 2 and FIG. 3 again, the frame 1 is also provided with a front-end station of the
关于上述实施例中的打头模组2、冲头模组3及其他相关机构的安装结构,具体地,如图1和图2,机架1的一端安装有一基座10,基座10上依次并排设置有四个凹槽,分别用于进料槽23、第三模位22、第一模位20和第二模位21,冲头模组3安装在基座10的对面,第三冲头32与第三模位22相对,第一冲头30与第一模位20相对,第二冲头31与第二模位21相对,第一顶杆26与进料槽23相对。当要对坯料100的一端同时加工成型墩头和花型103时,坯料100在第二模位21要经过两次击打,造成第二冲头31与第三冲头32、第一冲头30的工作时序不同,因此,第三冲头32与第一冲头30固定在一起同时相对基座10前后往复运动,第二冲头31单独往复运运动,为达到这一目的,齿轮传动机构包括设置在机架1上的一第一传动轴11,该第一传动轴11上安装有一偏心轮110和一第一凸轮111,偏心轮110与第三冲头32和第一冲头30连接,带动第三冲头32和第一冲头30往复运动。第二冲头31安装在一固定块34上,固定块34与基座10之间还可安装一复位件(如弹簧),通过第一凸轮111和复位件的配合驱动第二冲头31相对第二模位21往复运动。Regarding the installation structure of the
本实用新型螺丝冷镦加工成型装置另一较佳实施例中,如图6至图8,移送机构4包括设置在打头模组2上方的一呈框体结构的支架40,支架40上设置有一可横向滑动的滑板41,机架1上设置有可带动滑板41滑动的第二驱动机构,滑板41上横向并行设置有若干可自由开合的夹爪件43,夹爪件43的开合受安装在机架1上的第三驱动机构控制。由于在上述实施例中,机架上设置有进料、减缩、一次墩打和二次墩打三个工位,因此,本实施例中,在滑板41上并排设置有三个夹爪件43,为便于描述,该三个夹爪分别命名为第一夹爪430、第二夹爪431和第三夹爪432,工作时,滑板41在第二驱动机构的带动下沿支架40滑动,使得第一夹爪430位于进料槽23处,第二夹爪431位于第三模位22处,第三夹爪432位于第一模位20处,然后,第一夹爪430、第二夹爪431和第三夹爪432同时打开并夹取坯料100,接着配合滑板41的滑动,第一夹爪430将进料槽23处被剪切下的坯料100移送至第三模位22处,第二夹爪431将第三模位22处被拉伸后的坯料100移送至第一模位20处,第三夹爪432将经过一次墩打后的坯料100移送至第二模位21处,以此不断循环,完成坯料100的移送工作。关于第二驱动机构,如图1和图6其包括第二传动轴420、第二凸轮421及一连杆杆机构,第二传动轴420与第一传动轴11传动连接,第二传动轴420安装在机架1的一侧的一对安装板423上,第二凸轮421安装在第二传动轴420上,连杆机构422的一端与支架40上的滑板41连接,连杆机构422的另一端安装在第二凸轮421处,通过第二凸轮421对连杆机构422的间歇控制,带动滑板41往复运动。对于连杆机构422,具体地,包括第一连杆424和第二连杆425,第一连杆424与滑板41连接,第二连杆425安装在两安装板423之间的第二凸轮421处,第二连杆425的下端与其中一安装板423枢接,第二连杆425的上端与第一连杆424枢接,且,第二连杆425的上端滑动地安装在一对滑杆426上,滑杆426上套设有复位弹簧,通过第二凸轮421和复位弹簧的配合,第二传动轴420通过连杆结构带动滑板41沿支架40往复运动。In another preferred embodiment of the screw cold heading processing and forming device of the present invention, as shown in FIGS. 6 to 8 , the transfer mechanism 4 includes a
如图6,上述实施例中的每一夹爪件43都包括一动爪433和一静爪434,第三驱动机构通过驱动动爪433的动作即可实现对夹爪的开合控制,具体地,如图7,第三驱动机构包括设置于滑板41背部上的与每一动爪433连接的转动块440和与每一转动块440相对的顶板441,顶板441的中部穿设在一转动轴442上,支架40的背部设置有一支撑臂443,支撑臂443上安装一驱动轴444,驱动轴444上设置有分别与三个顶板441相对应的第三凸轮445,当驱动轴444转动时,可通过第三凸轮445间歇抵触顶板441的后端,使得顶板441的前端向上翘起,从而使得转动块440发生转动,最终达到使得动爪433转动的目的。As shown in FIG. 6 , each
本实用新型螺丝冷镦加工成型装置另一较佳实施例中,如图9至图11,第二冲模27包括一动模270和一静模271,动模270和静模271上分别设置有可对合在一起的用于夹持经过第一冲模和第一冲头30处理过的坯料100的模腔272。为便于控制第二冲模27的开模和合模,请结合参阅图1和图8,第二模位21的侧壁上开设有第一通孔76,动模270通过一穿过第一通孔76的连接杆70与设置在机架1上的第四驱动机构连接,本实施例中间,连接杆70与动模270螺接,第四驱动机构通过连接杆70控制动模270靠近或远离静模271。较佳地,第四驱动机构包括设置在第二传动轴420上的第四凸轮71,通过该第四凸轮71将连接杆70相第二模位21中推压。较佳地,第二模位21的侧壁上围绕第一通孔76的四周开设有若干第二通孔72,每一第二通孔72中穿设有一第二顶杆73,连接杆70上套设有一活动块74,活动块74可在第四驱动机构的作用下将第二顶杆73向第二模位21中顶压。为便于活动块74的复位,活动块74上还套设有一复位弹簧。当坯料100进入第二冲模27中后,第四凸轮71将连接杆70和活动块74向第二模位21方向推压,从而通过连接杆70和第二顶杆73将第二冲模27中的动模270向静模271移动,使二者紧靠在一起,墩打作业结束后,通过套设在活动块74上的复位弹簧的弹性恢复力使得活动块74复位,活动块74的复位会带动连接杆70复位,从而通过连接杆70将动模270拉回,与静模271分离。In another preferred embodiment of the screw cold heading processing and forming device of the present invention, as shown in FIGS. 9 to 11 , the
关于第二冲模27,进一步改进,请再次参阅图9至图11,动模270上远离静模271一侧的侧壁上设置有与动模270上的模腔272连通的第一弹性顶针273,当动模270与静模271分离时,第一弹性顶针273受到第二模位21的侧壁挤压向动模270的模腔272中移动;静模271上远离动模270的一侧的侧壁上设置有与静模271上的模腔272连通的第二弹性顶针274,且,第二弹性顶针274的顶部还设置有固定在静模271上的压杆275,压杆275用于将第二弹性顶针274向模腔272方向顶压;机架1上设置有与压杆275连接的第五驱动机构(图未示)。本实施例中,第二冲模27开模时,通过在动模270和静模271上的第一弹性顶针273和第二弹性顶针274将坯料100顶出模腔272,避免坯料100粘结在模腔272中。Regarding the
关于搓牙机构5,较佳地,如图12,搓牙机构5包括相对设置的第一搓板51和第二搓板52,第一搓板51与第二搓板52之间形成用于对坯料100进行搓丝的搓丝通道53,搓丝通道53的上端还设置一与搓丝通道53连通的进料通道54,进料通道54的上端与落料通道50连通,进料通道54与搓丝通道53的连通口处设置有一限位件55,限位件55用于使得坯料100单个有序进入搓丝通道53。本实施例中,通过设置在进料通道54末端的限位件55,可避免多个经过墩打后的坯料100同时进入搓丝通道53,以保证搓丝质量。进一步改进,搓丝通道53与进料通道54之间通过一折弯通道56连通,折弯通道56中还设置一推板57,推板57可将落入折弯通道56中的坯料100推入搓丝通道53。通过折弯通道56的设置,进一步保证了坯料100按序单独进入搓丝通道53。具体地,推板57与机架1上的齿轮传动机构传动连接,齿轮传动机构带动推板57有序往复工作。另外,限位件55还具有复位功能,推板57上还可设置一第三顶杆58,当推板57向进料通道54处移动时,第三顶杆58与限位件55抵接,使得限位件55打开进料通道54,坯料100进入折弯通道56,然后随着第三顶杆58的进一步移动,将坯料100推入搓丝通道53,当推板57回位时,限位件55自动复位。Regarding the
综上,如图1至图13e,上述实施例中公开的螺丝冷镦加工成型装置的具体工作过程为:首先,将线材穿入机架1上的输送通道12中,线材被输送通道12送至前端的进料槽23中,并从进料槽23的前端穿出直至与第一顶杆26抵接,然后进料槽23中的板件24上移,通过板件24中的刀孔25将线材伸出的部分剪掉,形成加工螺丝用坯料100(如图13a),然后移送机构4启动,将坯料100移送至第三模位22和第三冲头32之间,然后第三冲头32向第三模位22移动,将坯料100顶入第三冲模中,通过第三冲头32和第三冲模的配合将坯料100减缩拉伸,并在靠近第三冲头32所在的一端形成端头105(如图13b),然后坯料100被第三冲模中后端的顶出机构顶出,坯料100被顶出后被移送机构4移送到第一模位20和第一冲头30之间,然后第一冲头30向第一模位20移动,将坯料100顶入第一冲模,通过第一冲头30与第一冲模的配合,在坯料100上靠近第一冲头30的一端形成第一墩头101(如图13c),然后坯料100再从第一冲模中被顶出,由移送机构4移送到第二冲模27和第二冲头31之间,接着,第二冲头31向第二冲模27移动,将坯料100顶入第二冲模27,然后通过第二冲头31、第二冲模27以及位于第二冲模27后端的挡板33上的型模330的配合,在坯料100的另一端形成第二墩头102(如图13d),然后挡板33下移,使得挡板33上的刀模331对阵第二冲模27后端的第二墩头102,接着,随着第二冲头31的再次击打,在第二墩头102上形成一花型103(如图13d);然后,墩打成型后坯料100落入落料通道50,通过落料通道50进入进料通道54,然后进料通道54末端的限位件55打开,坯料100被推板57推入搓丝通道53,完成对坯料100的搓丝,在第一墩头101上形成丝牙104(如图13e),从而完成螺丝的加工。To sum up, as shown in Fig. 1 to Fig. 13e, the specific working process of the screw cold heading forming device disclosed in the above-mentioned embodiment is as follows: first, the wire rod is inserted into the conveying
以上所揭露的仅为本实用新型的较佳实例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only a preferred example of the present invention, of course, it cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still belong to the scope covered by the present invention. .
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CN113664131A (en) * | 2021-07-08 | 2021-11-19 | 黎东 | A multifunctional cold heading machine |
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