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CN211135318U - Screw cold heading forming device - Google Patents

Screw cold heading forming device Download PDF

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CN211135318U
CN211135318U CN201921994013.XU CN201921994013U CN211135318U CN 211135318 U CN211135318 U CN 211135318U CN 201921994013 U CN201921994013 U CN 201921994013U CN 211135318 U CN211135318 U CN 211135318U
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punch
forming device
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黎东
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Abstract

本实用新型公开了一种螺丝冷镦加工成型装置,其包括机架,机架上安装有打头模组、冲头模组、移送机构和搓牙机构;打头模组包括第一模位和第二模位,第一模位用于安装第一冲模,第二模位用于安装第二冲模;冲头模组包括分别与第一模位和第二模位相配合的第一冲头和第二冲头;通过第一冲头和第一冲模的配合,可在坯料的一端形成一墩头,通过第二冲头与第二冲模的配合,可在坯料的另一端形成另一墩头;搓牙机构通过一落料通道与第二模位的输出端对接,用于对坯料进行搓牙作业;采用上述螺丝冷镦加工成型装置,只需一个完整的加工流程,即可完成对坯料的两端的墩打和最后的搓牙工作,中间无须更换设备,不仅生产成本低,而且生产效率高。

Figure 201921994013

The utility model discloses a screw cold heading processing and forming device, which comprises a frame, a head module, a punch module, a transfer mechanism and a tooth rolling mechanism are mounted on the frame; the head module includes a first die position and a second die position. Two die positions, the first die position is used to install the first die, and the second die position is used to install the second die; the punch module includes a first punch and a second punch matched with the first die and the second die respectively. Two punches; through the cooperation of the first punch and the first punch, a pier can be formed at one end of the blank, and through the cooperation of the second punch and the second die, another pier can be formed at the other end of the blank; The rubbing mechanism is connected to the output end of the second die position through a blanking channel, and is used for rubbing the blank; using the above-mentioned screw cold heading processing and forming device, only a complete processing process can be used to complete the blank. There is no need to replace the equipment in the middle of the piercing at both ends and the final tooth rolling work, which not only has low production cost, but also has high production efficiency.

Figure 201921994013

Description

螺丝冷镦加工成型装置Screw cold heading forming device

技术领域technical field

本实用新型涉及螺丝锻造加工设备技术领域,尤其涉及一种螺丝冷镦加工成型装置。The utility model relates to the technical field of screw forging processing equipment, in particular to a screw cold heading processing and forming device.

背景技术Background technique

螺丝是一种常用的连接件,最简单的螺丝结构包括一个墩头和螺丝杆,对于一些特殊场合使用的螺丝,如家具设备上,需要在螺丝杆的两端成型两个墩头,在其中一个墩头的侧面上搓牙,有的还需要在两个墩头上端壁上打上十字花。为实现这种目的,在螺丝的加工工艺中,一般是先采用冷墩机先毛坯加工成仅有一头镦十字花、台介头型的胚料,再将该胚料用开合模机将尾部镦十字花,最后又将胚料用搓牙机搓出牙和滚花,目前市场上的冷墩机都是用凸轮顶压才能把尾部镦大,而已无法镦成双头十字花和搓牙,只能将毛坯的一端镦出单头十字花和两头镦大,而且尾部这一头会歪,若要形成两头都具有墩头、十字花、搓牙,还需要使用另一台合模机、另一台搓牙机再将毛胚的尾部镦出十字花和搓牙,不能达到直接通过一台冷镦机将毛坯的两头都形成墩头或进一步打上十字花的目的,从而造成生产成本高,而且生产效率低。A screw is a commonly used connector. The simplest screw structure includes a pier head and a screw rod. For screws used in some special occasions, such as furniture and equipment, two pier heads need to be formed at both ends of the screw rod. The teeth are rubbed on the side of one pier head, and some also need to be crossed on the upper end wall of the two pier heads. In order to achieve this purpose, in the processing technology of the screw, the cold pier machine is generally used to first process the blank into a blank with only one upsetting cross flower and a flat head, and then the blank is opened and closed by a mold opening and closing machine. The tail is upset with cross flowers, and finally the blank is rubbed and knurled with a tooth rolling machine. At present, the cold piercing machine on the market only uses cam top pressure to upset the tail, but it cannot be upset into a double-headed cross flower and knurling. For teeth, only one end of the blank can be upset with a single cross and two ends, and the end of the tail will be crooked. To form a pier, cross, and rubbing teeth at both ends, another mold clamping machine is required. 2. Another tooth rolling machine will upset the end of the blank with cross flowers and teeth, which cannot directly form a pier head or further mark the two ends of the blank through a cold heading machine, resulting in production costs. high and low production efficiency.

实用新型内容Utility model content

本实用新型的目的是为解决上述技术问题的不足而提供一种将螺丝的毛坯的双头都镦成各种所需头型并搓牙的螺丝冷镦加工成型装置。The purpose of this utility model is to solve the above-mentioned technical problems and provide a screw cold heading processing and forming device for upsetting the double heads of the screw blank into various required head shapes and rubbing the teeth.

为了实现上述目的,本实用新型公开了一种螺丝冷镦加工成型装置,其包括机架,所述机架上安装有打头模组、冲头模组、移送机构和搓牙机构;所述打头模组用于夹持待处理坯料,所述冲头模组可相对所述打头冲模往复运动,以将所述坯料送入所述打头冲模并对其中的所述坯料进行击打,从而得到所需头型;所述打头模组包括第一模位和第二模位,所述第一模位用于安装第一冲模,所述第二模位用于安装第二冲模;所述冲头模组包括分别与所述第一模位和第二模位相配合的第一冲头和第二冲头;通过所述第一冲头和所述第一冲模的配合,可在所述坯料的一端形成一墩头,通过所述第二冲头与所述第二冲模的配合,可在所述坯料的另一端形成另一墩头;所述移送机构用于根据加工工序将所述坯料在各工位之间移送;所述搓牙机构通过一落料通道与所述第二模位的输出端对接,用于对所述坯料进行搓牙作业。In order to achieve the above purpose, the utility model discloses a screw cold heading processing and forming device, which comprises a frame on which a head module, a punch module, a transfer mechanism and a tooth rolling mechanism are installed; The die set is used to hold the blank to be processed, and the punch die set can reciprocate relative to the punching die to feed the blank into the punching die and hit the blank therein, so as to obtain the desired result. A head type is required; the head module includes a first die position and a second die position, the first die position is used to install the first punch, and the second die position is used to install the second punch; the punch The die set includes a first punch and a second punch which are respectively matched with the first die position and the second die position; through the cooperation of the first punch and the first punch, the blank can be One end forms a pier, and through the cooperation of the second punch and the second die, another pier can be formed at the other end of the blank; the transfer mechanism is used for transferring the blank to the blank according to the processing procedure. It is transferred between the stations; the tooth rolling mechanism is connected to the output end of the second die position through a blanking channel, so as to perform the tooth rolling operation on the blank.

与现有技术相比,本实用新型螺丝冷镦加工成型装置,设置在机架上的打头模组内包括有第一模位和第二模位,并在打头模组的对面设置有与之配合的第一冲头和第二冲头,工作时,首先待处理坯料被移送机构放置在第一冲模与第一冲头之间,然后第一冲头向第一冲模移动,将坯料顶入第一冲模,并在第一冲头的顶冲作用力下,在第一冲模中将坯料的一端墩打成所需结构的墩头,然后坯料被顶出第一冲模后被移送机构移送到第二冲模与第二冲头之间,然后由第二冲头将坯料顶入第二冲模,并对坯料的另一端进行墩打,从而在坯料的另一端形成一所需结构的墩头,然后,两端都已成型有墩头的坯料通过落料通道掉落进搓牙机构,搓牙机构对坯料搓牙后形成所需结构并带有丝牙的螺丝;通过上述加工过程可知,通过一台设备上的一个完整的加工流程,即可完成对坯料的两端的墩打和最后的搓牙工作,中间无须更换设备,不仅生产成本低,而且生产效率高。Compared with the prior art, the screw cold heading processing and forming device of the present invention includes a first die position and a second die position in the head module set on the frame, and is provided with the same on the opposite side of the head module. When the first punch and the second punch are matched, the blank to be processed is first placed between the first punch and the first punch by the transfer mechanism, and then the first punch moves to the first punch to push the blank into the first punch. The first punch, and under the pushing force of the first punch, one end of the blank is punched into the desired structure in the first punch, and then the blank is pushed out of the first punch and then transferred by the transfer mechanism. Between the second punch and the second punch, the second punch pushes the blank into the second punch, and the other end of the blank is pierced to form a pier of the desired structure at the other end of the blank. Then, the blank with pier heads formed at both ends falls into the thread rolling mechanism through the blanking channel, and the thread rolling mechanism forms the screw with the required structure and with thread teeth after the thread is rubbed on the blank; A complete machining process on one piece of equipment can complete the piercing and final rubbing work on both ends of the billet, and there is no need to replace the equipment in the middle, which not only has low production cost, but also has high production efficiency.

较佳地,所述第一模位位于所述第二模位的前端工位处,所述第二模位的与所述第二冲头相对的一侧设置有一挡板,所述挡板上设置有一与所要加工的螺丝的头型相适配的型模,当所述第二冲头将坯料送入所述第二冲模后,所述坯料的后端在所述型模中成型为所墩头。Preferably, the first die position is located at the front end station of the second die position, and a baffle plate is provided on the side of the second die position opposite to the second punch, and the baffle plate is provided. There is a die that matches the head shape of the screw to be processed. After the second punch sends the blank into the second die, the rear end of the blank is formed in the die as The head of the pier.

较佳地,所述挡板上还设置有刀模,所述刀模用于在所述坯料的墩头上加工出一花型,且,所述挡板可相对所述第二模位往复,以交替将所述刀模和所述型模对准所述第二冲模。Preferably, the baffle is also provided with a knife die, which is used to process a pattern on the pier head of the blank, and the baffle can reciprocate relative to the second die position. , to alternately align the die and the die to the second die.

较佳地,所述机架上设置有带动所述挡板在竖直方向往复运动的第一驱动机构,所述第一驱动机构包括上连杆、下连杆及驱动架,所述驱动架可在所述机架上的主传动机构的带动下横向往复运动,所述上连杆的上端与所述挡板连接,所述下连杆的一端与所述上连杆的下端枢接,所述下连杆的另一端与设置在所述驱动架中的滑动块连接,所述驱动架上还设置有与所述滑动块连接的连动机构,当所述驱动架往复运动时,可通过所述连动机构带动所述滑动块产生横向的往复运动。Preferably, the frame is provided with a first drive mechanism that drives the baffle to reciprocate in the vertical direction, the first drive mechanism includes an upper link, a lower link and a drive frame, the drive frame It can move laterally reciprocatingly driven by the main transmission mechanism on the frame, the upper end of the upper link is connected with the baffle plate, and one end of the lower link is pivotally connected with the lower end of the upper link, The other end of the lower link is connected with the sliding block arranged in the driving frame, and the driving frame is also provided with a linkage mechanism connected with the sliding block. When the driving frame reciprocates, it can The sliding block is driven by the linkage mechanism to generate a lateral reciprocating motion.

较佳地,所述驱动架上开设有一狭长型的通槽,所述滑动块安装在所述通槽中并可沿所述通槽滑动,所述通槽中还设置一连动杆,所述连动杆的一端与所述滑动块连接,所述连动杆的另一端穿过所述驱动架并可相对所述驱动架滑动,所述连动杆上设置一凸台,所述连动杆上还套设有一弹性恢复件,所述弹性恢复件的一端与所述凸台抵接,所述弹性恢复的另一端与所述驱动架抵接。Preferably, a long and narrow through slot is provided on the drive frame, the sliding block is installed in the through slot and can slide along the through slot, and a linkage rod is also arranged in the through slot, so One end of the linkage rod is connected with the sliding block, and the other end of the linkage rod passes through the drive frame and can slide relative to the drive frame. An elastic recovery piece is also sleeved on the moving rod, one end of the elastic recovery piece abuts with the boss, and the other end of the elastic recovery piece abuts with the drive frame.

较佳地,所述打头模组还包括设置在所述第一模位前端工位处的第三模位,所述第三模位用于安装对坯料进行减缩拉伸的第三冲模;所述冲头模组包括与所述第三模位相对设置的第三冲头,通过所述第三冲头和所述第三冲模的配合,可对所述坯料进行减缩拉伸作业。Preferably, the heading module further comprises a third die position arranged at the front end station of the first die position, and the third die position is used to install a third punching die for reducing and stretching the blank; The punch die set includes a third punch arranged opposite to the third die position, and through the cooperation of the third punch and the third punch, the blank can be reduced and stretched.

较佳地,所述机架上于所述第三模位的前端工位处还设置有与所述第三模位横向并排布置的用于接收加工螺丝所需线材的进料槽,所述进料槽中设置有供所述线材通过的线孔,所述进料槽中设置有一剪料刀,所述剪料刀用于剪切所述线材伸出的部分,以形成坯料。Preferably, the frame is also provided with a feed slot for receiving wires required for processing screws and arranged laterally side by side with the third die position at the front end station of the third die position. The feeding slot is provided with a wire hole for the wire to pass through, and a shearing knife is provided in the feeding slot, and the shearing knife is used to cut the protruding part of the wire to form a blank.

较佳地,所述剪料刀包括一可于所述进料槽中移动的板件,所述板件上设置有一可供所述线材穿过的刀孔,当所述板件移动时,通过所述板件上的刀孔将所述线材的伸出的部分剪掉。Preferably, the shearing knife includes a plate member that can move in the feeding slot, and the plate member is provided with a knife hole for the wire to pass through. Knife holes on the plate cut off the protruding portion of the wire.

较佳地,所述机架上还设置有与所述进料槽相对的第一顶杆,所述第一顶杆用于限制所述线材的伸出长度。Preferably, the frame is further provided with a first ejector bar opposite to the feed slot, and the first ejector bar is used to limit the extension length of the wire rod.

较佳地,所述移送机构包括设置在所述打头模组上方的一呈框体结构的支架,所述支架上设置有一可横向滑动的滑板,所述机架上设置有可带动所述滑板滑动的第二驱动机构,所述滑板上横向并行设置有若干可自由开合的夹爪件,所述夹爪件的开合受安装在所述机架上的第三驱动机构控制。Preferably, the transfer mechanism includes a frame-structured bracket disposed above the head module, the bracket is provided with a laterally slidable sliding plate, and the rack is provided with a sliding plate that can drive the sliding plate. For the second sliding drive mechanism, a plurality of freely openable and closable gripping claw pieces are arranged in parallel on the sliding plate, and the opening and closing of the gripping claw pieces is controlled by a third drive mechanism installed on the frame.

较佳地,所述第二冲模包括一动模和一静模,所述动模和所述静模上分别设置有可对合在一起的用于夹持经过所述第一冲模和所述第一冲头处理过的坯料的模腔,所述第二模位的侧壁上开设有第一通孔,所述动模通过一穿过所述第一通孔的连接杆与设置在所述机架上的第四驱动机构连接,所述第四驱动机构通过所述连接杆控制所述动模靠近或远离所述静模。Preferably, the second punching die includes a movable die and a static die, and the movable die and the static die are respectively provided with a pair of joints for clamping the first punching die and the first punching die and the second punching die. A die cavity of a blank processed by a punch, a first through hole is opened on the side wall of the second die position, and the movable die is connected to the movable die through a connecting rod passing through the first through hole. A fourth driving mechanism on the frame is connected, and the fourth driving mechanism controls the movable mold to approach or move away from the static mold through the connecting rod.

较佳地,所述第二模位的侧壁上围绕所述第一通孔的四周开设有若干第二通孔,每一所述第二通孔中穿设有一第二顶杆,所述连接杆上套设有一活动块,所述活动块可在所述第四驱动机构的作用下将所述第二顶杆向所述第二模位中顶压。Preferably, a plurality of second through holes are opened around the first through hole on the side wall of the second mold position, and a second ejector rod passes through each of the second through holes. A movable block is sleeved on the connecting rod, and the movable block can push the second ejector rod toward the second mold position under the action of the fourth driving mechanism.

较佳地,所述活动块还套设有一复位弹簧。Preferably, the movable block is also sleeved with a return spring.

较佳地,所述动模上远离所述静模一侧的侧壁上设置有与所述动模上的模腔连通的第一弹性顶针,当所述动模与所述静模分离时,所述第一弹性顶针受到所述第二模位的侧壁挤压向所述动模的模位中移动。Preferably, a first elastic thimble communicating with the cavity on the movable mold is provided on the side wall of the movable mold away from the static mold. When the movable mold is separated from the static mold , the first elastic thimble is pressed by the side wall of the second mold position to move into the mold position of the movable mold.

较佳地,所述静模上远离所述动模的一侧的侧壁上设置有与所述静模上的模位连通的第二弹性顶针,且,所述第二弹性顶针的顶部还设置有固定在所述静模上的压杆,所述压杆用于将所述第二弹性顶针向所述模位方向顶压;所述机架上设置有与所述压杆连接的第五驱动机构。Preferably, a second elastic thimble that communicates with the mold position on the static mold is provided on the side wall of the static mold on the side away from the movable mold, and the top of the second elastic thimble is also A pressing rod fixed on the static mold is provided, and the pressing rod is used to press the second elastic thimble toward the mold position; Five drive mechanism.

较佳地,所述搓牙机构包括相对设置的第一搓板和第二搓板,所述第一搓板与所述第二搓板之间形成用于对所述坯料进行搓丝的搓丝通道,所述搓丝通道的上端还设置一与所述搓丝通道连通的进料通道,所述进料通道的上端与所述落料通道连通,所述进料通道与所述搓丝通道的连通口处设置有一限位件,所述限位件用于使得所述坯料单个有序进入所述搓丝通道。Preferably, the tooth rolling mechanism includes a first washboard and a second washboard oppositely arranged, and a thread rolling channel for rolling the blank is formed between the first washboard and the second washboard, so The upper end of the thread rolling channel is also provided with a feeding channel that communicates with the thread rolling channel, the upper end of the feeding channel is communicated with the blanking channel, and the communication port between the feeding channel and the thread rolling channel A limiter is provided at the position, and the limiter is used to make the blanks enter the thread rolling channel in an orderly manner.

较佳地,所述搓丝通道与所述进料通道之间通过一折弯通道连通,所述折弯通道中还设置一推板,所述推板可将落入所述折弯通道中的所述坯料推入所述搓丝通道。Preferably, the thread rolling channel and the feeding channel are communicated through a bending channel, and a push plate is also arranged in the bending channel, and the push plate can fall into the bending channel. The blank is pushed into the thread rolling channel.

附图说明Description of drawings

图1为本实用新型实施例中螺丝冷镦加工成型装置的装配结构示意图。FIG. 1 is a schematic diagram of the assembly structure of a screw cold heading processing and forming device in an embodiment of the present invention.

图2为本实用新型实施例中打头模组与冲头模组的安装位置示意图。2 is a schematic diagram of the installation positions of the head module and the punch module in the embodiment of the present invention.

图3为图2中打头模组的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the head module in FIG. 2 .

图4为图3中挡板的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of the baffle in FIG. 3 .

图5为本实用新型实施例中第一驱动机构的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of a first driving mechanism in an embodiment of the present invention.

图6为本实用新型实施例中移送机构的立体结构示意图。FIG. 6 is a schematic three-dimensional structure diagram of a transfer mechanism in an embodiment of the present invention.

图7为图7的背部结构示意图。FIG. 7 is a schematic diagram of the back structure of FIG. 7 .

图8为本实用新型实施例中移送机构与打头模组的配合结构示意图。FIG. 8 is a schematic diagram of the matching structure of the transfer mechanism and the head module in the embodiment of the present invention.

图9为本实用新型实施例中第二冲模的立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of a second punching die in an embodiment of the present invention.

图10为图9中第二冲模的静模结构示意图。FIG. 10 is a schematic view of the static die structure of the second die in FIG. 9 .

图11为图9中第二冲模的动模结构示意图。FIG. 11 is a schematic view of the movable die structure of the second punching die in FIG. 9 .

图12为本实用新型实施例中搓牙机构的立体结构示意图。FIG. 12 is a schematic three-dimensional structure diagram of the tooth rolling mechanism in the embodiment of the present invention.

图13a至图13e为本实用新型实施例中坯料在各个加工步骤的成型结构示意图。13a to 13e are schematic diagrams of forming structures of blanks in various processing steps in an embodiment of the present invention.

具体实施方式Detailed ways

为详细说明本实用新型的技术内容、结构特征、实现原理及所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe in detail the technical content, structural features, realization principle, realized objects and effects of the present invention, the following detailed description is given in conjunction with the embodiments and the accompanying drawings.

如图1至图3以及图13a至图13d所示,本实用新型公开了一种螺丝冷镦加工成型装置,其包括机架1,机架1上安装有打头模组2、冲头模组3、移送机构4和搓牙机构5。打头模组2用于夹持待处理坯料100,冲头模组3可相对打头模组2往复运动,以将坯料100送入打头模组2并对其中的坯料100进行击打,从而得到所需头型(如平头、圆头、扁头、方头以及六角头等)。打头模组2包括第一模位20和第二模位21,第一模位20用于安装第一冲模(图未示),第二模位21用于安装第二冲模27(如图9),关于第一冲模和第二冲模27的具体选型可根据所需要的头型来定。冲头模组3包括分别与第一模位20和第二模位21相配合的第一冲头30和第二冲头31,通过第一冲头30和第一冲模的配合,可在坯料100的一端形成一墩头,通过第二冲头31与第二冲模27的配合,可在坯料100的另一端形成另一墩头。移送机构4用于根据加工工序将坯料100在各工位之间移送。搓牙机构5通过一落料通道50与第二模位21的输出端对接,用于对坯料100进行搓牙作业,以在坯料上形成丝牙103。另外,本实施例中,通过电机和齿轮传动机构为冲头模组3、移送机构4和搓牙机构5提供动力支持。As shown in Figures 1 to 3 and Figures 13a to 13d, the utility model discloses a screw cold heading processing and forming device, which comprises a frame 1, and a head module 2 and a punch module are installed on the frame 1 3. Transfer mechanism 4 and tooth rolling mechanism 5. The punching module 2 is used to clamp the blank 100 to be processed, and the punching module 3 can reciprocate relative to the punching module 2 to feed the blank 100 into the punching module 2 and hit the blank 100 therein, so as to obtain the desired result. Need head type (such as flat head, round head, flat head, square head and hexagonal head, etc.). The head module 2 includes a first die position 20 and a second die position 21. The first die position 20 is used for installing the first punching die (not shown in the figure), and the second die position 21 is used for installing the second punching die 27 (as shown in FIG. 9 ). ), the specific selection of the first die and the second die 27 can be determined according to the required head shape. The punch die set 3 includes a first punch 30 and a second punch 31 which are matched with the first die position 20 and the second die position 21 respectively. One end of the blank 100 forms a pier, and through the cooperation of the second punch 31 and the second die 27 , another pier can be formed at the other end of the blank 100 . The transfer mechanism 4 is used to transfer the blank 100 between the stations according to the machining process. The thread rolling mechanism 5 is connected to the output end of the second die position 21 through a blanking channel 50, and is used to perform thread rolling operation on the blank 100 to form the thread teeth 103 on the blank. In addition, in this embodiment, power support is provided for the punch die set 3 , the transfer mechanism 4 and the tooth rolling mechanism 5 through the motor and the gear transmission mechanism.

上述螺丝冷镦加工成型装置的工作原理为:将所需头型结构的第一冲模和第二冲模27分别装入第一模位20和第二模位21中,然后启动设备,坯料100被移送机构4放置在第一冲模与第一冲头30之间,然后第一冲头30向第一冲模移动,将坯料100顶入第一冲模,并在第一冲头30的顶冲作用力下,在第一冲模中将坯料100的一端墩打成所需结构的墩头,然后坯料100被顶出第一冲模后被移送机构4移送到第二冲模27与第二冲头31之间,同时,移送机构4对第一冲模进行上料,然后由第二冲头31将坯料100顶入第二冲模27,并对进入第二冲模27中的坯料100进行墩打,在坯料100的另一端形成一所需结构的墩头,然后,两端都已成型有墩头的坯料100通过落料通道50掉落进搓牙机构5,搓牙机构5对坯料100搓牙后形成所需结构并带有丝牙的螺丝;通过上述加工过程可知,通过一台设备上的一个完整的加工流程,即可完成对坯料100的两端的墩打和最后的搓牙工作,中间无须更换设备,不仅生产成本低,而且生产效率高。另外需要说明的是,第一冲模和第二冲模27的背部分别设置有与机架1上的齿轮传动机构传动连接的顶出机构,通过顶出机构将坯料100从第一冲模和第二冲模27中顶出,关于顶出机构的具体设置为本领域的公知常识,在此不再详述。The working principle of the above-mentioned screw cold heading forming device is as follows: the first die and the second die 27 of the desired head shape are loaded into the first die position 20 and the second die position 21 respectively, and then the equipment is started, and the blank 100 is removed. The transfer mechanism 4 is placed between the first die and the first punch 30 , and then the first punch 30 moves to the first punch to push the blank 100 into the first punch, and the first punch 30 pushes the force Next, in the first die, one end of the blank 100 is punched into a pier head of the desired structure, and then the blank 100 is pushed out of the first die and then transferred by the transfer mechanism 4 to between the second die 27 and the second punch 31 At the same time, the transfer mechanism 4 feeds the first punch, and then the second punch 31 pushes the blank 100 into the second punch 27, and punches the blank 100 entering the second punch 27. The other end forms a pier head with a desired structure, and then, the blank 100 with the pier head formed at both ends falls into the tooth rolling mechanism 5 through the blanking channel 50, and the tooth rolling mechanism 5 rubs the blank 100 to form the required teeth. It can be seen from the above processing process that through a complete processing process on one piece of equipment, the piercing and final rolling of the two ends of the blank 100 can be completed, and there is no need to replace the equipment in the middle. Not only the production cost is low, but also the production efficiency is high. In addition, it should be noted that the backs of the first punch die and the second punch die 27 are respectively provided with an ejector mechanism that is drivingly connected to the gear transmission mechanism on the frame 1, and the blank 100 is ejected from the first punch die and the second punch through the ejection mechanism. 27 ejection, the specific setting of the ejection mechanism is common knowledge in the field, and will not be described in detail here.

为了提高作业效率,如图2至图4,第一模位20位于第二模位21的前端工位处,第二模位21的与第二冲头31相对的一侧设置有一挡板33,即挡板33和第二冲头31分别位于第二模位21的相对的两侧,挡板33上设置有一与所要加工的螺丝的头型相适配的型模330,当第二冲头31将坯料100顶入第二冲模27后,坯料100的后端在型模330中成型为所墩头。本实施例中,坯料100在第一模位20处形成位于坯料100一端的第一墩头101(如图13c),该第一墩头101位于靠近第一冲头30所在的一侧,然后通过移送机构4将带有第一墩头101的坯料100移送至第二模位21处时,无须对坯料100调转方向,此时坯料100上与第一墩头101相异的一端靠近第二冲模27,第二冲头31将坯料100顶入第二冲模27,当坯料100与挡板33上的型模330抵接时,随着第二冲头31的击打,坯料100的另一端在型模330中形成第二墩头102(如图13d所示)。由此,通过上述结构设置,移送机构4在移送坯料100时,无须调转方向,简化了移送机构4,提高了生产效率。In order to improve work efficiency, as shown in FIGS. 2 to 4 , the first die 20 is located at the front end of the second die 21 , and a baffle 33 is provided on the opposite side of the second die 21 to the second punch 31 . That is, the baffle 33 and the second punch 31 are located on opposite sides of the second die position 21, respectively, and the baffle 33 is provided with a die 330 that is adapted to the head shape of the screw to be processed. After the head 31 pushes the blank 100 into the second die 27 , the rear end of the blank 100 is formed into the pierced head in the die 330 . In this embodiment, the blank 100 is formed at the first die position 20 to form a first pier 101 at one end of the blank 100 (as shown in FIG. 13c ). The first pier 101 is located on the side close to the first punch 30, and then When the blank 100 with the first pier 101 is transferred to the second die position 21 by the transfer mechanism 4, it is not necessary to reverse the direction of the blank 100, and the end of the blank 100 different from the first pier 101 is close to the second Die 27, the second punch 31 pushes the blank 100 into the second die 27, when the blank 100 is in contact with the die 330 on the baffle 33, the other end of the blank 100 is struck by the second punch 31 The second head 102 is formed in the form 330 (as shown in Figure 13d). Therefore, with the above-mentioned configuration, the transfer mechanism 4 does not need to change the direction when transferring the blank 100 , which simplifies the transfer mechanism 4 and improves the production efficiency.

为便于螺丝的安装,如图13d,具有两个墩头的螺丝,会在其中一个墩头上加工花型103,如一字型、十字型、梅花型103、内六角型、三角形等,因此,较佳地,如图4,可在上述实施例中的挡板33上安装设置一刀模331,刀模331用于在坯料100的墩头上加工出一花型103,且,挡板33可相对第二模位21往复,以交替将刀模331和型模330对准第二冲模27。当坯料100被送入第二冲模27后,坯料100的后端首先在型模330中被墩打成型为第二墩头102,然后通过挡板33的移动,将刀模331对照第二冲模27,然后再次通过第二冲头31的击打,第二墩头102与刀模331抵接,从而在第二墩头102上形成与刀模331所对应的花型103。In order to facilitate the installation of screws, as shown in Figure 13d, for a screw with two pier heads, a pattern 103 will be processed on one of the pier heads, such as inline, cross, plum blossom 103, hexagon socket, triangle, etc. Therefore, Preferably, as shown in FIG. 4 , a knife die 331 can be installed on the baffle plate 33 in the above embodiment, and the knife die 331 is used to process a pattern 103 on the head of the blank 100 , and the baffle plate 33 can be Reciprocating relative to the second die position 21 to alternately align the cutter die 331 and the die 330 with the second punch die 27 . After the blank 100 is fed into the second die 27 , the rear end of the blank 100 is first punched in the die 330 to form the second pier head 102 , and then through the movement of the baffle 33 , the die 331 is aligned with the second die 27, and then again by the hitting of the second punch 31, the second pier 102 is in contact with the die 331, so that the pattern 103 corresponding to the die 331 is formed on the second pier 102.

关于对挡板33的往复运动的驱动设置,较佳地,机架1上设置有带动挡板33在竖直方向往复运动的第一驱动机构,如图1和图5,第一驱动机构包括上连杆60、下连杆61及驱动架62,驱动架62可在机架1上的齿轮传动机构的带动下横向往复运动,上连杆60的上端与挡板33连接,下连杆61的一端与上连杆60的下端枢接,下连杆61的另一端与设置在驱动架62中的滑动块63连接,驱动架62上还设置有与滑动块63连接的连动机构,当驱动架62往复运动时,可通过连动机构带动滑动块63产生横向的往复运动。较佳地,驱动架62上开设有一狭长型的通槽64,滑动块63安装在通槽64中并可沿通槽64滑动,通槽64中还设置一连动杆65,连动杆65的一端与滑动块63连接,连动杆65的另一端穿过驱动架62并可相对驱动架62滑动,连动杆65上设置一凸台66,连动杆65上还套设有一弹性恢复件67,弹性恢复件67的一端与凸台66抵接,弹性恢复件67的另一端与驱动架62抵接。上述第一驱动机构的工作原理为:机架1上的驱动电机开启后,在齿轮传动机构的带动下,驱动架62在横向做往复运动,驱动架62的横向运动,会导致驱动架62中的弹性恢复件67的形变量发生变化,从而使得弹性恢复件67通过连动杆65上的凸台66对连动杆65产生推力或拉力,继而连动杆65驱动滑动块63在驱动架62上横向滑动,滑动块63的往复滑动进一步导致下连杆61的两端交替翘起,从而下连杆61带动上连杆60上下移动,最终带动挡板33上下移动,使得挡板33上的型模330和刀模331交替对准第二冲模27。Regarding the drive arrangement for the reciprocating motion of the baffle 33, preferably, the frame 1 is provided with a first drive mechanism that drives the baffle 33 to reciprocate in the vertical direction, as shown in FIGS. 1 and 5, the first drive mechanism includes The upper connecting rod 60, the lower connecting rod 61 and the driving frame 62, the driving frame 62 can reciprocate laterally under the driving of the gear transmission mechanism on the frame 1, the upper end of the upper connecting rod 60 is connected with the baffle plate 33, and the lower connecting rod 61 One end of the lower link 61 is pivotally connected to the lower end of the upper link 60, and the other end of the lower link 61 is connected to the sliding block 63 arranged in the driving frame 62. The driving frame 62 is also provided with a linkage mechanism connected to the sliding block 63. When When the drive frame 62 reciprocates, the sliding block 63 can be driven to generate a lateral reciprocating motion through the linkage mechanism. Preferably, a long and narrow through slot 64 is provided on the drive frame 62, the sliding block 63 is installed in the through slot 64 and can slide along the through slot 64, and a linkage rod 65 is also arranged in the through slot 64, and the linkage rod 65 One end of the connecting rod 65 is connected with the sliding block 63, and the other end of the link rod 65 passes through the drive frame 62 and can slide relative to the drive frame 62. A boss 66 is set on the link rod 65, and an elastic recovery is also set on the link rod 65. One end of the elastic restoring member 67 is in contact with the boss 66 , and the other end of the elastic restoring member 67 is in contact with the driving frame 62 . The working principle of the above-mentioned first drive mechanism is: after the drive motor on the frame 1 is turned on, driven by the gear transmission mechanism, the drive frame 62 reciprocates in the lateral direction, and the lateral movement of the drive frame 62 will cause the drive frame 62 to move. The deformation amount of the elastic restoring member 67 changes, so that the elastic restoring member 67 generates a pushing or pulling force on the linking rod 65 through the boss 66 on the linking rod 65, and then the linking rod 65 drives the sliding block 63 on the driving frame 62. The upper lateral sliding, the reciprocating sliding of the sliding block 63 further causes the two ends of the lower link 61 to be tilted alternately, so that the lower link 61 drives the upper link 60 to move up and down, and finally drives the baffle 33 to move up and down, so that the The die 330 and the die 331 are alternately aligned with the second die 27 .

进一步地,如图2和图3,打头模组2还包括设置在第一模位20前端工位处的第三模位22,第三模位22用于安装对坯料100进行减缩拉伸的第三冲模(图未示)。冲头模组3包括与第三模位22相对设置的第三冲头32,通过第三冲头32和第三冲模的配合,可对坯料100进行减缩拉伸作业。开始作业时,首先通过移送机构4将剪裁好的坯料100放置在第三冲模和第三冲头32之间,通过第三冲头32将坯料100顶入第三冲模,从而在第三冲模中将坯料100进行拉伸缩减,并在靠近第三冲头32所在的一端形成端头105。Further, as shown in FIG. 2 and FIG. 3 , the head module 2 further includes a third die position 22 arranged at the front end station of the first die position 20 , and the third die position 22 is used to install a device for reducing and stretching the blank 100 . The third die (not shown). The punch module 3 includes a third punch 32 disposed opposite to the third die position 22 , and the blank 100 can be reduced and stretched by the cooperation of the third punch 32 and the third punch. When starting the operation, firstly, the cut blank 100 is placed between the third die and the third punch 32 through the transfer mechanism 4, and the blank 100 is pushed into the third punch by the third punch 32, so that the blank 100 is inserted into the third punch. The blank 100 is stretched and reduced, and a tip 105 is formed near the end where the third punch 32 is located.

更进一步地,请再次参阅图1、图2和图3,机架1上于第三模位22的前端工位处还设置有与第三模位22横向并排布置的用于接收加工螺丝所需线材的进料槽23,进料槽23中设置有供线材通过的线孔230,进料槽23中设置有一剪料刀,剪料刀用于剪切线材伸出的部分,以形成坯料100(如图13a)。本实施例中,线孔230设置在进料槽23的后壁上,机架1上于进料槽23的后方设置有用于向进料槽23输送线材的输送通道12,线材通过输送通道12进入进料槽23,然后从进料槽23的线孔230中伸出,当伸出一定长度后,通过剪料刀将伸出的部分剪掉,成为加工螺丝的坯料100。较佳地,剪料刀包括一可于进料槽23中移动的板件24,板件24上设置有一可供线材穿过的刀孔25,穿线时,刀孔25与线孔230重合,当板件24移动时,通过板件24上的刀孔25将线材的伸出的部分剪掉。当线材伸出刀孔25一定长度时,板件24可上移,从而通过板件24上的刀孔25将伸出的线材剪掉并附着在板件24上。较佳地,机架1上还设置有与进料槽23相对的第一顶杆26,第一顶杆26用于限制线材的伸出长度。当线材从进料槽23向前伸出到第一顶杆26处时与第一顶杆26抵接,从而限制线材的进一步伸出,对于不同长度的螺丝,可调节第一顶杆26的自由端与进料槽23之间的距离。Further, please refer to FIG. 1, FIG. 2 and FIG. 3 again, the frame 1 is also provided with a front-end station of the third mold position 22 and the third mold position 22 for receiving processing screws. The feeding slot 23 for the wire is provided with a wire hole 230 for the wire to pass through. 100 (see Figure 13a). In this embodiment, the wire hole 230 is provided on the rear wall of the feeding chute 23 , and the rack 1 is provided with a conveying channel 12 behind the feeding chute 23 for conveying the wire material to the feeding chute 23 , and the wire material passes through the conveying channel 12 Enter the feed slot 23, and then protrude from the wire hole 230 of the feed slot 23. After extending for a certain length, the protruding part is cut off by a shearing knife to become the blank 100 for processing the screw. Preferably, the shearing knife includes a plate 24 that can move in the feeding slot 23. The plate 24 is provided with a knife hole 25 for the wire to pass through. When threading, the knife hole 25 coincides with the wire hole 230. When the plate member 24 moves, the protruding part of the wire is cut off through the knife hole 25 on the plate member 24 . When the wire sticks out of the knife hole 25 for a certain length, the plate 24 can move up, so that the protruding wire is cut off through the knife hole 25 on the plate 24 and attached to the plate 24 . Preferably, the frame 1 is further provided with a first ejector rod 26 opposite to the feed slot 23 , and the first ejector rod 26 is used to limit the extension length of the wire. When the wire extends forward from the feed slot 23 to the first ejector rod 26, it abuts against the first ejector rod 26, thereby restricting the further extension of the wire rod. For screws of different lengths, the first ejector rod 26 can be adjusted. The distance between the free end and the feed chute 23.

关于上述实施例中的打头模组2、冲头模组3及其他相关机构的安装结构,具体地,如图1和图2,机架1的一端安装有一基座10,基座10上依次并排设置有四个凹槽,分别用于进料槽23、第三模位22、第一模位20和第二模位21,冲头模组3安装在基座10的对面,第三冲头32与第三模位22相对,第一冲头30与第一模位20相对,第二冲头31与第二模位21相对,第一顶杆26与进料槽23相对。当要对坯料100的一端同时加工成型墩头和花型103时,坯料100在第二模位21要经过两次击打,造成第二冲头31与第三冲头32、第一冲头30的工作时序不同,因此,第三冲头32与第一冲头30固定在一起同时相对基座10前后往复运动,第二冲头31单独往复运运动,为达到这一目的,齿轮传动机构包括设置在机架1上的一第一传动轴11,该第一传动轴11上安装有一偏心轮110和一第一凸轮111,偏心轮110与第三冲头32和第一冲头30连接,带动第三冲头32和第一冲头30往复运动。第二冲头31安装在一固定块34上,固定块34与基座10之间还可安装一复位件(如弹簧),通过第一凸轮111和复位件的配合驱动第二冲头31相对第二模位21往复运动。Regarding the installation structure of the head module 2, the punch module 3 and other related mechanisms in the above-mentioned embodiment, specifically, as shown in FIGS. 1 and 2, a base 10 is installed at one end of the frame 1, and the base 10 is arranged in sequence. Four grooves are arranged side by side, which are respectively used for the feeding slot 23, the third die position 22, the first die position 20 and the second die position 21. The punch module 3 is installed on the opposite side of the base 10, and the third punch The head 32 is opposite to the third die position 22 , the first punch 30 is opposite to the first die position 20 , the second punch 31 is opposite to the second die position 21 , and the first ejector pin 26 is opposite to the feed slot 23 . When one end of the blank 100 is to be processed to form the pier head and the pattern 103 at the same time, the blank 100 needs to be hit twice at the second die position 21, causing the second punch 31 and the third punch 32 and the first punch. The working sequence of 30 is different. Therefore, the third punch 32 is fixed with the first punch 30 and moves back and forth relative to the base 10, while the second punch 31 reciprocates independently. In order to achieve this purpose, the gear transmission mechanism It includes a first transmission shaft 11 arranged on the frame 1, an eccentric wheel 110 and a first cam 111 are mounted on the first transmission shaft 11, and the eccentric wheel 110 is connected with the third punch 32 and the first punch 30 , which drives the third punch 32 and the first punch 30 to reciprocate. The second punch 31 is mounted on a fixed block 34, and a reset member (such as a spring) can also be installed between the fixed block 34 and the base 10, and the second punch 31 is driven to face each other through the cooperation of the first cam 111 and the reset member. The second die 21 reciprocates.

本实用新型螺丝冷镦加工成型装置另一较佳实施例中,如图6至图8,移送机构4包括设置在打头模组2上方的一呈框体结构的支架40,支架40上设置有一可横向滑动的滑板41,机架1上设置有可带动滑板41滑动的第二驱动机构,滑板41上横向并行设置有若干可自由开合的夹爪件43,夹爪件43的开合受安装在机架1上的第三驱动机构控制。由于在上述实施例中,机架上设置有进料、减缩、一次墩打和二次墩打三个工位,因此,本实施例中,在滑板41上并排设置有三个夹爪件43,为便于描述,该三个夹爪分别命名为第一夹爪430、第二夹爪431和第三夹爪432,工作时,滑板41在第二驱动机构的带动下沿支架40滑动,使得第一夹爪430位于进料槽23处,第二夹爪431位于第三模位22处,第三夹爪432位于第一模位20处,然后,第一夹爪430、第二夹爪431和第三夹爪432同时打开并夹取坯料100,接着配合滑板41的滑动,第一夹爪430将进料槽23处被剪切下的坯料100移送至第三模位22处,第二夹爪431将第三模位22处被拉伸后的坯料100移送至第一模位20处,第三夹爪432将经过一次墩打后的坯料100移送至第二模位21处,以此不断循环,完成坯料100的移送工作。关于第二驱动机构,如图1和图6其包括第二传动轴420、第二凸轮421及一连杆杆机构,第二传动轴420与第一传动轴11传动连接,第二传动轴420安装在机架1的一侧的一对安装板423上,第二凸轮421安装在第二传动轴420上,连杆机构422的一端与支架40上的滑板41连接,连杆机构422的另一端安装在第二凸轮421处,通过第二凸轮421对连杆机构422的间歇控制,带动滑板41往复运动。对于连杆机构422,具体地,包括第一连杆424和第二连杆425,第一连杆424与滑板41连接,第二连杆425安装在两安装板423之间的第二凸轮421处,第二连杆425的下端与其中一安装板423枢接,第二连杆425的上端与第一连杆424枢接,且,第二连杆425的上端滑动地安装在一对滑杆426上,滑杆426上套设有复位弹簧,通过第二凸轮421和复位弹簧的配合,第二传动轴420通过连杆结构带动滑板41沿支架40往复运动。In another preferred embodiment of the screw cold heading processing and forming device of the present invention, as shown in FIGS. 6 to 8 , the transfer mechanism 4 includes a bracket 40 in a frame structure disposed above the head module 2, and a bracket 40 is provided on the bracket 40. The sliding plate 41 that can slide laterally, the frame 1 is provided with a second driving mechanism that can drive the sliding plate 41 to slide, and the sliding plate 41 is laterally provided with a number of freely openable and closable gripping claw pieces 43. The opening and closing of the gripping claw pieces 43 A third drive mechanism mounted on frame 1 controls. Since in the above-mentioned embodiment, the frame is provided with three stations for feeding, reducing, first-piercing and second-piercing, therefore, in this embodiment, three gripping claw pieces 43 are arranged side by side on the sliding plate 41, For the convenience of description, the three clamping jaws are named as the first clamping jaw 430, the second clamping jaw 431 and the third clamping jaw 432 respectively. During operation, the sliding plate 41 slides along the bracket 40 under the driving of the second driving mechanism, so that the first clamping jaw 41 slides along the bracket 40. A clamping jaw 430 is located at the feed slot 23, a second clamping jaw 431 is located at the third die position 22, the third clamping jaw 432 is located at the first die position 20, and then the first clamping jaw 430 and the second clamping jaw 431 The blank 100 is opened at the same time as the third jaw 432 and grips the blank 100. Then, in cooperation with the sliding of the slide plate 41, the first jaw 430 transfers the blank 100 cut from the feed slot 23 to the third die position 22. The clamping jaw 431 transfers the stretched blank 100 at the third die position 22 to the first die position 20, and the third clamping jaw 432 transfers the blank 100 after one punch to the second die position 21, so as to This continuous cycle completes the transfer of the blank 100 . As for the second drive mechanism, as shown in FIG. 1 and FIG. 6 , it includes a second transmission shaft 420 , a second cam 421 and a link rod mechanism. The second transmission shaft 420 is drivingly connected with the first transmission shaft 11 , and the second transmission shaft 420 Installed on a pair of mounting plates 423 on one side of the frame 1, the second cam 421 is installed on the second transmission shaft 420, one end of the link mechanism 422 is connected with the slide plate 41 on the bracket 40, and the other side of the link mechanism 422 One end is installed at the second cam 421, and the sliding plate 41 is driven to reciprocate through the intermittent control of the link mechanism 422 by the second cam 421. The link mechanism 422 specifically includes a first link 424 and a second link 425 . The first link 424 is connected to the sliding plate 41 , and the second link 425 is installed on the second cam 421 between the two mounting plates 423 . The lower end of the second link 425 is pivotally connected to one of the mounting plates 423, the upper end of the second link 425 is pivotally connected to the first link 424, and the upper end of the second link 425 is slidably mounted on a pair of sliding The rod 426 and the sliding rod 426 are sleeved with a return spring, and through the cooperation of the second cam 421 and the return spring, the second transmission shaft 420 drives the sliding plate 41 to reciprocate along the bracket 40 through the link structure.

如图6,上述实施例中的每一夹爪件43都包括一动爪433和一静爪434,第三驱动机构通过驱动动爪433的动作即可实现对夹爪的开合控制,具体地,如图7,第三驱动机构包括设置于滑板41背部上的与每一动爪433连接的转动块440和与每一转动块440相对的顶板441,顶板441的中部穿设在一转动轴442上,支架40的背部设置有一支撑臂443,支撑臂443上安装一驱动轴444,驱动轴444上设置有分别与三个顶板441相对应的第三凸轮445,当驱动轴444转动时,可通过第三凸轮445间歇抵触顶板441的后端,使得顶板441的前端向上翘起,从而使得转动块440发生转动,最终达到使得动爪433转动的目的。As shown in FIG. 6 , each gripper 43 in the above-mentioned embodiment includes a movable claw 433 and a stationary claw 434 , and the third driving mechanism can realize the opening and closing control of the gripping claw by driving the action of the movable claw 433 , specifically 7, the third drive mechanism includes a rotating block 440 connected to each movable claw 433 and a top plate 441 opposite to each rotating block 440 provided on the back of the sliding plate 41, the middle of the top plate 441 passing through a rotating shaft 442 On the back of the bracket 40, a support arm 443 is provided, and a drive shaft 444 is installed on the support arm 443. The drive shaft 444 is provided with third cams 445 corresponding to the three top plates 441 respectively. When the drive shaft 444 rotates, it can be The third cam 445 intermittently interferes with the rear end of the top plate 441 , so that the front end of the top plate 441 is lifted upwards, so that the rotating block 440 is rotated, and finally the purpose of rotating the movable claw 433 is achieved.

本实用新型螺丝冷镦加工成型装置另一较佳实施例中,如图9至图11,第二冲模27包括一动模270和一静模271,动模270和静模271上分别设置有可对合在一起的用于夹持经过第一冲模和第一冲头30处理过的坯料100的模腔272。为便于控制第二冲模27的开模和合模,请结合参阅图1和图8,第二模位21的侧壁上开设有第一通孔76,动模270通过一穿过第一通孔76的连接杆70与设置在机架1上的第四驱动机构连接,本实施例中间,连接杆70与动模270螺接,第四驱动机构通过连接杆70控制动模270靠近或远离静模271。较佳地,第四驱动机构包括设置在第二传动轴420上的第四凸轮71,通过该第四凸轮71将连接杆70相第二模位21中推压。较佳地,第二模位21的侧壁上围绕第一通孔76的四周开设有若干第二通孔72,每一第二通孔72中穿设有一第二顶杆73,连接杆70上套设有一活动块74,活动块74可在第四驱动机构的作用下将第二顶杆73向第二模位21中顶压。为便于活动块74的复位,活动块74上还套设有一复位弹簧。当坯料100进入第二冲模27中后,第四凸轮71将连接杆70和活动块74向第二模位21方向推压,从而通过连接杆70和第二顶杆73将第二冲模27中的动模270向静模271移动,使二者紧靠在一起,墩打作业结束后,通过套设在活动块74上的复位弹簧的弹性恢复力使得活动块74复位,活动块74的复位会带动连接杆70复位,从而通过连接杆70将动模270拉回,与静模271分离。In another preferred embodiment of the screw cold heading processing and forming device of the present invention, as shown in FIGS. 9 to 11 , the second die 27 includes a movable die 270 and a static die 271. The movable die 270 and the static die 271 are respectively provided with adjustable A pair of cavities 272 for holding the blank 100 processed by the first die and the first punch 30 . In order to facilitate the control of the opening and closing of the second die 27, please refer to FIG. 1 and FIG. 8 in combination, the side wall of the second die 21 is provided with a first through hole 76, and the movable die 270 passes through the first through hole. The connecting rod 70 of 76 is connected with the fourth driving mechanism arranged on the frame 1. In the middle of this embodiment, the connecting rod 70 is screwed with the movable mold 270, and the fourth driving mechanism controls the movable mold 270 to approach or move away from the static mold through the connecting rod 70. Mod 271. Preferably, the fourth driving mechanism includes a fourth cam 71 disposed on the second transmission shaft 420 , and the connecting rod 70 is pushed into the second mold position 21 by the fourth cam 71 . Preferably, a plurality of second through holes 72 are formed around the first through hole 76 on the side wall of the second die position 21 , and a second push rod 73 is passed through each second through hole 72 , and the connecting rod 70 The upper sleeve is provided with a movable block 74 , and the movable block 74 can push the second ejector rod 73 to the second die position 21 under the action of the fourth driving mechanism. In order to facilitate the reset of the movable block 74 , a return spring is also sleeved on the movable block 74 . When the blank 100 enters the second die 27 , the fourth cam 71 pushes the connecting rod 70 and the movable block 74 toward the second die position 21 , so that the connecting rod 70 and the second ejector rod 73 push the connecting rod 70 and the second ejector rod 73 into the second die 27 . The movable die 270 moves to the static die 271, so that the two are close together. After the pier work is completed, the movable block 74 is reset by the elastic restoring force of the reset spring sleeved on the movable block 74, and the reset of the movable block 74 It will drive the connecting rod 70 to reset, so that the movable mold 270 is pulled back through the connecting rod 70 and separated from the static mold 271 .

关于第二冲模27,进一步改进,请再次参阅图9至图11,动模270上远离静模271一侧的侧壁上设置有与动模270上的模腔272连通的第一弹性顶针273,当动模270与静模271分离时,第一弹性顶针273受到第二模位21的侧壁挤压向动模270的模腔272中移动;静模271上远离动模270的一侧的侧壁上设置有与静模271上的模腔272连通的第二弹性顶针274,且,第二弹性顶针274的顶部还设置有固定在静模271上的压杆275,压杆275用于将第二弹性顶针274向模腔272方向顶压;机架1上设置有与压杆275连接的第五驱动机构(图未示)。本实施例中,第二冲模27开模时,通过在动模270和静模271上的第一弹性顶针273和第二弹性顶针274将坯料100顶出模腔272,避免坯料100粘结在模腔272中。Regarding the second die 27, for further improvement, please refer to FIGS. 9 to 11 again. The side wall of the movable die 270 away from the static die 271 is provided with a first elastic ejector pin 273 that communicates with the cavity 272 on the movable die 270. , when the movable mold 270 is separated from the static mold 271, the first elastic ejector pin 273 is pressed by the side wall of the second mold position 21 to move into the mold cavity 272 of the movable mold 270; The side wall is provided with a second elastic thimble 274 that communicates with the cavity 272 on the static mold 271, and the top of the second elastic thimble 274 is also provided with a pressing rod 275 fixed on the static mold 271. The pressing rod 275 is used for The second elastic ejector pin 274 is pressed toward the mold cavity 272; the frame 1 is provided with a fifth driving mechanism (not shown) connected with the pressing rod 275. In this embodiment, when the second die 27 is opened, the blank 100 is pushed out of the cavity 272 by the first elastic thimble 273 and the second elastic thimble 274 on the movable die 270 and the static die 271, so as to prevent the blank 100 from sticking to the cavity 272. in cavity 272.

关于搓牙机构5,较佳地,如图12,搓牙机构5包括相对设置的第一搓板51和第二搓板52,第一搓板51与第二搓板52之间形成用于对坯料100进行搓丝的搓丝通道53,搓丝通道53的上端还设置一与搓丝通道53连通的进料通道54,进料通道54的上端与落料通道50连通,进料通道54与搓丝通道53的连通口处设置有一限位件55,限位件55用于使得坯料100单个有序进入搓丝通道53。本实施例中,通过设置在进料通道54末端的限位件55,可避免多个经过墩打后的坯料100同时进入搓丝通道53,以保证搓丝质量。进一步改进,搓丝通道53与进料通道54之间通过一折弯通道56连通,折弯通道56中还设置一推板57,推板57可将落入折弯通道56中的坯料100推入搓丝通道53。通过折弯通道56的设置,进一步保证了坯料100按序单独进入搓丝通道53。具体地,推板57与机架1上的齿轮传动机构传动连接,齿轮传动机构带动推板57有序往复工作。另外,限位件55还具有复位功能,推板57上还可设置一第三顶杆58,当推板57向进料通道54处移动时,第三顶杆58与限位件55抵接,使得限位件55打开进料通道54,坯料100进入折弯通道56,然后随着第三顶杆58的进一步移动,将坯料100推入搓丝通道53,当推板57回位时,限位件55自动复位。Regarding the tooth rolling mechanism 5 , preferably, as shown in FIG. 12 , the tooth rolling mechanism 5 includes a first washboard 51 and a second washboard 52 that are oppositely arranged, and the first washboard 51 and the second washboard 52 are formed between the first washboard 51 and the second washboard 52 for rubbing the blank 100 . The thread rolling channel 53 for thread rolling, the upper end of the thread rolling channel 53 is also provided with a feeding channel 54 that communicates with the thread rolling channel 53, the upper end of the feeding channel 54 is communicated with the blanking channel 50, and the feeding channel 54 is connected with the thread rolling channel. A limiter 55 is provided at the communication port of 53 , and the limiter 55 is used to make the blanks 100 enter the thread rolling channel 53 in an orderly manner. In this embodiment, the limiter 55 disposed at the end of the feeding channel 54 can prevent multiple blanks 100 after beating from entering the thread rolling channel 53 at the same time, so as to ensure the thread rolling quality. Further improvement, the thread rolling channel 53 and the feeding channel 54 are communicated through a bending channel 56, and a push plate 57 is also arranged in the bending channel 56, and the push plate 57 can push the blank 100 falling into the bending channel 56. into the thread rolling channel 53. The setting of the bending channel 56 further ensures that the blanks 100 individually enter the thread rolling channel 53 in sequence. Specifically, the push plate 57 is in driving connection with the gear transmission mechanism on the frame 1 , and the gear transmission mechanism drives the push plate 57 to reciprocate in an orderly manner. In addition, the limiting member 55 also has a reset function, and a third ejector rod 58 can be arranged on the push plate 57 . When the push plate 57 moves to the feeding channel 54 , the third ejector rod 58 abuts against the limiting member 55 . , so that the limiter 55 opens the feeding channel 54, the blank 100 enters the bending channel 56, and then with the further movement of the third ejector rod 58, the blank 100 is pushed into the thread rolling channel 53, when the push plate 57 returns, The limiter 55 is automatically reset.

综上,如图1至图13e,上述实施例中公开的螺丝冷镦加工成型装置的具体工作过程为:首先,将线材穿入机架1上的输送通道12中,线材被输送通道12送至前端的进料槽23中,并从进料槽23的前端穿出直至与第一顶杆26抵接,然后进料槽23中的板件24上移,通过板件24中的刀孔25将线材伸出的部分剪掉,形成加工螺丝用坯料100(如图13a),然后移送机构4启动,将坯料100移送至第三模位22和第三冲头32之间,然后第三冲头32向第三模位22移动,将坯料100顶入第三冲模中,通过第三冲头32和第三冲模的配合将坯料100减缩拉伸,并在靠近第三冲头32所在的一端形成端头105(如图13b),然后坯料100被第三冲模中后端的顶出机构顶出,坯料100被顶出后被移送机构4移送到第一模位20和第一冲头30之间,然后第一冲头30向第一模位20移动,将坯料100顶入第一冲模,通过第一冲头30与第一冲模的配合,在坯料100上靠近第一冲头30的一端形成第一墩头101(如图13c),然后坯料100再从第一冲模中被顶出,由移送机构4移送到第二冲模27和第二冲头31之间,接着,第二冲头31向第二冲模27移动,将坯料100顶入第二冲模27,然后通过第二冲头31、第二冲模27以及位于第二冲模27后端的挡板33上的型模330的配合,在坯料100的另一端形成第二墩头102(如图13d),然后挡板33下移,使得挡板33上的刀模331对阵第二冲模27后端的第二墩头102,接着,随着第二冲头31的再次击打,在第二墩头102上形成一花型103(如图13d);然后,墩打成型后坯料100落入落料通道50,通过落料通道50进入进料通道54,然后进料通道54末端的限位件55打开,坯料100被推板57推入搓丝通道53,完成对坯料100的搓丝,在第一墩头101上形成丝牙104(如图13e),从而完成螺丝的加工。To sum up, as shown in Fig. 1 to Fig. 13e, the specific working process of the screw cold heading forming device disclosed in the above-mentioned embodiment is as follows: first, the wire rod is inserted into the conveying channel 12 on the frame 1, and the wire rod is sent by the conveying channel 12. into the feeding chute 23 at the front end, and pass through the front end of the feeding chute 23 until it abuts with the first ejector rod 26 , and then the plate 24 in the feeding chute 23 moves up and passes through the knife hole in the plate 24 25 Cut off the protruding part of the wire to form a blank 100 for machining screws (as shown in Figure 13a), and then the transfer mechanism 4 is activated to transfer the blank 100 between the third die 22 and the third punch 32, and then the third The punch 32 moves to the third die position 22 to push the blank 100 into the third punch. An end head 105 is formed at one end (as shown in Figure 13b), and then the blank 100 is ejected by the ejection mechanism at the rear end of the third die. After the blank 100 is ejected, it is moved to the first die position 20 and the first punch 30 by the transfer mechanism 4 Then, the first punch 30 moves to the first die position 20 to push the blank 100 into the first punch. One end forms a first pier 101 (as shown in Figure 13c), and then the blank 100 is ejected from the first die, and transferred by the transfer mechanism 4 to between the second die 27 and the second punch 31, and then the second punch The head 31 moves to the second die 27 to push the blank 100 into the second die 27, and then through the cooperation of the second punch 31, the second die 27 and the die 330 on the baffle 33 at the rear end of the second die 27, A second head 102 is formed at the other end of the blank 100 (as shown in FIG. 13d ), and then the baffle 33 is moved down, so that the die 331 on the baffle 33 faces the second head 102 at the rear end of the second die 27 , and then, with With the second punch 31 hitting again, a pattern 103 is formed on the second pier 102 (as shown in FIG. 13d ); then, after the pier is formed, the blank 100 falls into the blanking channel 50 and enters through the blanking channel 50 Feeding channel 54, then the limiter 55 at the end of the feeding channel 54 is opened, the blank 100 is pushed into the thread rolling channel 53 by the push plate 57, the thread rolling of the blank 100 is completed, and the wire teeth 104 are formed on the first pier 101. (Fig. 13e), thus completing the processing of the screw.

以上所揭露的仅为本实用新型的较佳实例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only a preferred example of the present invention, of course, it cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still belong to the scope covered by the present invention. .

Claims (17)

1. The screw cold heading forming device is characterized by comprising a rack, wherein a heading module, a punch module, a transfer mechanism and a thread rolling mechanism are arranged on the rack;
the punching head module is used for clamping a blank to be processed, and the punch head module can reciprocate relative to the punching head module so as to send the blank into the punching head module and punch the blank therein, so that a required head shape is obtained;
the heading die set comprises a first die position and a second die position, wherein the first die position is used for mounting a first punching die, and the second die position is used for mounting a second punching die;
the punch die set comprises a first punch and a second punch which are matched with the first die position and the second die position respectively;
a pier head can be formed at one end of the blank through the matching of the first punch and the first die, and another pier head can be formed at the other end of the blank through the matching of the second punch and the second die;
the transfer mechanism is used for transferring the blank among the stations according to the processing procedure;
and the thread rolling mechanism is butted with the output end of the second die position through a blanking channel and is used for performing thread rolling operation on the blank.
2. The screw cold heading forming device according to claim 1, wherein the first die position is located at a front end station of the second die position, a baffle plate is arranged on a side of the second die position opposite to the second punch, a die matched with a head shape of the screw to be processed is arranged on the baffle plate, and after the second punch feeds the blank into the second die, a rear end of the blank is formed into a butted head in the die.
3. The screw cold heading forming device according to claim 2, wherein a cutting die is further disposed on the baffle plate, the cutting die is used for machining a pattern on the pier head of the blank, and the baffle plate can reciprocate relative to the second die position to alternately align the cutting die and the forming die with the second punching die.
4. The screw cold heading forming device according to claim 3, wherein the frame is provided with a first driving mechanism for driving the baffle to reciprocate in a vertical direction, the first driving mechanism comprises an upper connecting rod, a lower connecting rod and a driving frame, the driving frame can reciprocate transversely under the driving of a main transmission mechanism on the frame, the upper end of the upper connecting rod is connected with the baffle, one end of the lower connecting rod is pivoted with the lower end of the upper connecting rod, the other end of the lower connecting rod is connected with a sliding block arranged in the driving frame, the driving frame is further provided with a linkage mechanism connected with the sliding block, and when the driving frame reciprocates, the linkage mechanism can drive the sliding block to reciprocate transversely.
5. The cold-heading forming device for the screw according to claim 4, wherein the driving frame is formed with a long and narrow through slot, the sliding block is mounted in the through slot and can slide along the through slot, the through slot is further provided with a linkage rod, one end of the linkage rod is connected with the sliding block, the other end of the linkage rod passes through the driving frame and can slide relative to the driving frame, the linkage rod is provided with a boss, the linkage rod is further sleeved with an elastic restoring member, one end of the elastic restoring member abuts against the boss, and the other end of the elastic restoring member abuts against the driving frame.
6. The screw cold heading forming device according to claim 1, wherein the heading die set further comprises a third die position arranged at the front end station of the first die position, and the third die position is used for installing a third punch die for reducing and stretching the blank; the punch die set comprises a third punch which is arranged opposite to the third die position, and the blank can be subjected to reduction drawing operation through the matching of the third punch and the third die.
7. The screw cold heading forming device according to claim 6, wherein a feed chute arranged transversely and side by side with the third die position and used for receiving a wire rod required for processing a screw is further arranged on the frame at the front end station of the third die position, a wire hole for the wire rod to pass through is formed in the feed chute, and a shearing knife is arranged in the feed chute and used for shearing the part of the wire rod extending out to form a blank.
8. The screw cold heading forming device according to claim 7, wherein the shearing blade includes a plate movable in the feed chute, and a blade hole is formed in the plate for the wire to pass through, and when the plate is moved, the protruding portion of the wire is sheared off through the blade hole in the plate.
9. The screw cold heading forming device according to claim 7, wherein a first ejector pin is further provided on the frame opposite to the feed chute, the first ejector pin being for limiting the protruding length of the wire.
10. The screw cold heading forming device according to claim 1, wherein the transfer mechanism includes a frame-shaped support disposed above the heading module, the support is provided with a sliding plate capable of sliding laterally, the frame is provided with a second driving mechanism capable of driving the sliding plate to slide, the sliding plate is provided with a plurality of freely openable and closable jaw members laterally, and the opening and closing of the jaw members are controlled by a third driving mechanism mounted on the frame.
11. The cold-heading forming device for the screw according to claim 1, wherein the second die comprises a movable die and a stationary die, the movable die and the stationary die are respectively provided with a die cavity which can be aligned together for clamping the blank processed by the first die and the first punch, the side wall of the second die position is provided with a first through hole, the movable die is connected with a fourth driving mechanism arranged on the frame through a connecting rod passing through the first through hole, and the fourth driving mechanism controls the movable die to approach or depart from the stationary die through the connecting rod.
12. The screw cold heading forming device according to claim 11, wherein a plurality of second through holes are formed in the side wall of the second die position around the first through hole, a second ejecting rod penetrates through each second through hole, a movable block is sleeved on the connecting rod, and the movable block can push the second ejecting rod towards the second die position under the action of the fourth driving mechanism.
13. The screw cold heading forming device according to claim 12, wherein the movable block is further sleeved with a return spring.
14. The screw cold heading forming device according to claim 11, wherein a first resilient pin communicating with the cavity of the movable die is provided on a side wall of the movable die on a side thereof away from the stationary die, and when the movable die is separated from the stationary die, the first resilient pin is pressed by a side wall of the second die position to move into the die position of the movable die.
15. The screw cold heading forming device according to claim 11, wherein a second elastic thimble communicated with a die position on the stationary die is provided on a side wall of the stationary die on a side away from the movable die, and a pressing rod fixed on the stationary die is further provided on a top of the second elastic thimble, and the pressing rod is used for pressing the second elastic thimble toward the die position; and a fifth driving mechanism connected with the pressure lever is arranged on the rack.
16. The screw cold heading forming device according to claim 1, wherein the thread rolling mechanism includes a first thread rolling plate and a second thread rolling plate which are arranged oppositely, a thread rolling channel for rolling the blank is formed between the first thread rolling plate and the second thread rolling plate, a feeding channel communicated with the thread rolling channel is further arranged at an upper end of the thread rolling channel, the upper end of the feeding channel is communicated with the blanking channel, a limiting member is arranged at a communication port of the feeding channel and the thread rolling channel, and the limiting member is used for enabling the blank to enter the thread rolling channel in order.
17. The screw cold heading forming device according to claim 16, wherein the thread rolling channel is communicated with the feeding channel through a bending channel, and a push plate is further arranged in the bending channel and can push the blank falling into the bending channel into the thread rolling channel.
CN201921994013.XU 2019-11-18 2019-11-18 Screw cold heading forming device Active CN211135318U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110666075A (en) * 2019-11-18 2020-01-10 黎东 Screw cold heading forming device
CN113664131A (en) * 2021-07-08 2021-11-19 黎东 A multifunctional cold heading machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110666075A (en) * 2019-11-18 2020-01-10 黎东 Screw cold heading forming device
CN113664131A (en) * 2021-07-08 2021-11-19 黎东 A multifunctional cold heading machine

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