CN211077488U - Intelligent iron remover grab trolley - Google Patents
Intelligent iron remover grab trolley Download PDFInfo
- Publication number
- CN211077488U CN211077488U CN201921378336.6U CN201921378336U CN211077488U CN 211077488 U CN211077488 U CN 211077488U CN 201921378336 U CN201921378336 U CN 201921378336U CN 211077488 U CN211077488 U CN 211077488U
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- CN
- China
- Prior art keywords
- grab
- crank
- slide rail
- trolley
- grab bucket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims description 64
- 229910052742 iron Inorganic materials 0.000 title claims description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000010409 ironing Methods 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 19
- 239000002184 metal Substances 0.000 abstract description 19
- 230000005294 ferromagnetic effect Effects 0.000 abstract description 5
- 230000005291 magnetic effect Effects 0.000 abstract description 5
- 230000005389 magnetism Effects 0.000 abstract description 4
- 229910000851 Alloy steel Inorganic materials 0.000 abstract description 3
- 229910000617 Mangalloy Inorganic materials 0.000 abstract description 3
- 239000010935 stainless steel Substances 0.000 abstract description 3
- 229910001220 stainless steel Inorganic materials 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 2
- 241000561734 Celosia cristata Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- -1 high manganese steel Chemical class 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Load-Engaging Elements For Cranes (AREA)
Abstract
The utility model provides an intelligence de-ironing separator grab bucket dolly, this grab bucket dolly slidable mounting is on the slide rail, and this grab bucket dolly sets up in the deironing mechanism of slide rail bottom including sliding, is used for driving deironing mechanism along the gliding running gear of direction and controller that sets up of slide rail, the utility model discloses it is different with the magnetism deironing principle of traditional de-ironing separator, strong adaptability to the metallics, avoided the belt feeder that traditional magnetism de-ironing separator deironing is incomplete to cause frequently to stop, problem that the manual work was picked up, it can effectively detach high manganese steel, alloy steel, non-ferromagnetic metal or weak magnetic metal such as stainless steel to can detach lower part and lower part metallics and belt feeder middle part and lower part bold metallics in the belt feeder bed of material, ensured the operation rate of carrying, ensured low reaches crushing apparatus's safety.
Description
Technical Field
The utility model belongs to the technical field of the de-ironing separator auxiliary assembly, concretely relates to intelligence de-ironing separator grab bucket dolly.
Background
Metal objects with different sizes and forms are always mixed in the process of mining, shoveling, transporting and processing the ores. The metal substances in the ore crushing process can have harmful effects on crushing equipment and must be removed, and the common method at present is to use a magnetic principle iron remover to suck and remove the ferromagnetic metal substances. The traditional iron removers used in mines at present are divided into permanent magnet iron removers and electromagnetic iron removers, and the iron removal principle is that the iron is sucked out and removed through the new attraction of a magnetic field generated by the iron removers to ferromagnetic metals. However, the traditional iron remover is difficult to remove iron from the following metals: 1. non-ferromagnetic metals or weakly magnetic metals such as high manganese steel, alloy steel, stainless steel, etc.; 2. metal objects at the middle lower part and the lower part of the feeding belt material layer; 3. the middle part and the lower part of the feeding belt material layer are provided with large metal objects.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides an intelligence de-ironing separator grab bucket dolly different with traditional de-ironing separator deironing principle.
The utility model adopts the technical proposal that: an intelligent iron remover grab bucket trolley is arranged on a slide rail in a sliding mode, and comprises an iron removing mechanism, a traveling mechanism and a controller, wherein the iron removing mechanism is arranged at the bottom end of the slide rail in a sliding mode, the traveling mechanism is used for driving the iron removing mechanism to slide along the arrangement direction of the slide rail, the iron removing mechanism comprises a U-shaped clamp arranged at the bottom end of the slide rail in a sliding mode, a telescopic rod hinged to the bottom of the U-shaped clamp, and two groups of grab bucket mechanisms fixedly arranged on two sides of the bottom of the U-shaped clamp, the two groups of grab bucket mechanisms are symmetrically arranged on two sides of the telescopic rod, each grab bucket mechanism comprises a first cylinder body, a second cylinder body, a grab bucket and a vibrating motor arranged on the grab bucket, the bottom of the telescopic rod is hinged to the center of a crank II, the tops of two ends of the crank II are respectively connected with two sides of the bottom of the U-shaped clamp through, both ends of crank II all pass through in tip position department the second cylinder body link to each other with grabbing the hopper, one of them one end of this grab hopper is worn to be equipped with one and is grabbed the material axle, the intermediate position department cover of this grab the material axle is equipped with a crank I and should grab the central point that the material axle runs through crank I and put, one of them one end of crank I is articulated with bottom one side of connecting plate, the other end of crank I is articulated with the one end that the second cylinder body kept away from crank II.
Furthermore, the longitudinal section of the material grabbing hopper is fan-shaped, and the material grabbing shaft penetrates through the central point of the fan-shaped structure.
Furthermore, a motor mounting plate for mounting a vibration motor is arranged on one side of the fan-shaped structure, which is close to the first cylinder body.
Furthermore, one side of the fan-shaped structure, which is far away from the first cylinder body, is inwards sunken to form a sawtooth-shaped structure with a plurality of teeth.
Furthermore, running gear includes the walking motor that is connected with the controller electricity and the symmetry sets up two sets of sliding mechanism in the slide rail both sides, sliding mechanism is including hugging closely the pulley of slide rail inner wall and setting up in the gasket in the pulley outside, the bottom of gasket and wherein one end fixed connection of U type card, and pulley and the gasket in one of them set of sliding mechanism rotate through the pivot and are connected, and pulley and the gasket in another set of sliding mechanism rotate through the output shaft of walking motor and are connected.
Further, the slide rail is an I-steel rail.
Furthermore, a vibration blanking groove is formed in the grabbing hopper.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses it is different with the magnetism deironing principle of traditional de-ironing separator, strong adaptability to the metallics, the feed belt who has avoided the unclean not to cause of traditional magnetism deironing separator deironing frequently stops, the problem of artifical the picking up, it can effectively detach high manganese steel, alloy steel, non-ferromagnetic metal or weak magnetic metal such as stainless steel, and can detach feed belt bed of material in lower part and lower part metallics and feed belt bed of material middle part and lower part bold metallics, the operating rate of carrying has been ensured, the safety of low reaches crushing equipment has been ensured.
Drawings
FIG. 1 is a second perspective view of the present invention;
fig. 2 is a front view of the present invention;
FIG. 3 is a schematic view of the connection relationship between the grab bucket, the connecting plate, the crank II and the crank I;
FIG. 4 is an enlarged partial schematic view at A of FIG. 3;
the labels in the figure are: 1. crank II, 2, connecting plate, 3, second cylinder body, 4, grab hopper, 5, vibrating motor, 6, grab the material axle, 7, crank I, 8, motor mounting panel, 9, tooth punching, 10, vibration unloading groove, 11, slide rail, 12, telescopic link, 13, U type card, 14, first cylinder body, 15, gasket, 16, walking motor, 17, pulley.
Detailed Description
In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the following will combine the drawings in the present invention to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, rather than all embodiments, based on the embodiments in the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 and 2, an intelligent iron remover grab trolley is slidably mounted on a slide rail 11, and comprises an iron removing mechanism slidably disposed at the bottom end of the slide rail 11, a traveling mechanism for driving the iron removing mechanism to slide along the setting direction of the slide rail 11, and a controller, wherein the iron removing mechanism comprises a U-shaped clamp 13 slidably disposed at the bottom end of the slide rail 11, an expansion link 12 hinged at the central position of the bottom of the U-shaped clamp 13, and two sets of grab mechanisms fixedly disposed at both sides of the bottom of the U-shaped clamp 13, the two sets of grab mechanisms are symmetrically disposed at both sides of the expansion link 12, the grab mechanism comprises a first cylinder 14, a second cylinder 3, a grab bucket 4, and a vibration motor 5 mounted on the grab bucket 4, the first cylinder 14 and the second cylinder 3 can be oil cylinders, air cylinders, or electric cylinders, the bottom of the expansion link 12 is hinged at the central position of a crank ii 1, the top of the two ends of the crank II 1 is respectively connected with the two sides of the bottom of the U-shaped clamp 13 through the first cylinder body 14, as shown in fig. 3 and fig. 4, the bottom of the crank II 1 is fixedly provided with a connecting plate 2 along the vertical direction, the two ends of the crank II 1 are respectively connected with the grab bucket 4 through the second cylinder body 3, one end of the grab bucket 4 is provided with a grab shaft 6 in a penetrating manner, the middle position of the grab shaft 6 is provided with a crank I7 in a sleeved manner, the grab shaft 6 penetrates through the center position of the crank I7, one end of the crank I7 is hinged with one side of the bottom end of the connecting plate 2, and the other end of the crank I7 is hinged with one end of the second cylinder body 3 far away from the crank II 1. When materials which possibly contain metal objects on the feeding belt need to be grabbed or placed, the crank I7 is driven to rotate around a hinge point between the crank I7 and the connecting plate 2 through the stretching of the cylinder body 3, and then the grabbing shaft 6 and the grabbing hoppers 4 are driven to swing clockwise or anticlockwise together, so that the opening and closing of the two grabbing hoppers 4 can be effectively controlled, the grabbing and placing actions of the materials are realized, the stability is good, the object grabbing process is stable, and the shaking condition cannot occur; after the action of grabbing the materials is finished, the vibration motor 5 starts to work to drive the grabbing hopper 4 to vibrate, the materials which are grabbed by the grabbing hopper 4 and are smaller than the width of the vibration blanking groove 10 fall back onto the feeding belt again, and the need of returning the materials on the feeding belt after manually picking up metal objects from the rest materials is reduced; furthermore, the utility model discloses set up the cockscomb structure that has a plurality of gullets on grabbing the hopper, can prevent effectively that two grab hoppers from being blocked when the closure, influencing the utility model discloses a normal work.
Further optimize this scheme, the longitudinal section of grabbing hopper 4 is fan-shaped, grabs material axle 6 and wears to establish the central point position department at this fan-shaped structure, in order to reach the best result of use, the radian on the circular arc limit of this fan-shaped structure and the radian phase-match of feed belt 18, thereby make the utility model discloses there is not the dead angle when snatching the material on the feed belt.
Further optimize this scheme, this fan-shaped structure is provided with the motor mounting panel 8 that is used for installing vibrating motor 5 near an edge of first cylinder body 14.
Further optimize this scheme, an inside sunken formation in limit that first cylinder body 14 was kept away from to this fan-shaped structure has a plurality of sawtooth structures of 9, and this sawtooth structure can prevent effectively that two grab the hopper and be blocked when the closure, influence the utility model discloses a normal work.
Further optimize this scheme, running gear includes the walking motor 16 that is connected with the controller electricity and the symmetry sets up two sets of slide mechanism at slide rail 11 both sides, slide mechanism is including hugging closely the pulley 17 of slide rail 11 inner wall and setting up in the gasket 15 in the pulley 17 outside, and the bottom of gasket 15 and one of them end fixed connection of U type card 13, and pulley 17 and the gasket 15 among one set of slide mechanism rotate through the pivot and are connected, and pulley 17 and the gasket 15 among another set of slide mechanism rotate through the output shaft of walking motor 16 and are connected.
Further optimize this scheme, slide rail 11 is the I-steel track, and it needs to explain here, slide rail 11 also can be the rack slide rail.
Further optimize this scheme, the silo 10 under having seted up the vibration on the grab bucket 4, the utility model discloses can be used to snatch and filter the metallics in transporting the material on the feeding belt, the width of silo 10 under the vibration needs the granularity of skilled person according to waiting to filter the metallics to select and the fluting, when snatching the material action and accomplishes the back, vibrating motor 5 begins work and vibrates in order to drive grab bucket 4, on the material that is less than silo 10 width under the vibration of snatching in grab bucket 4 falls back to the feeding belt again, has reduced the artifical material of picking up the metallics in the remaining material and need send back the material on the feeding belt again.
The working process of the utility model is as follows:
step one, when metal objects exist in materials conveyed on a feeding belt, a controller controls a traveling motor 16 to start;
step two, the controller controls the second cylinder body 3 to work, the second cylinder body 3 drives the grab bucket 4 to rotate along the grab shaft 6, and the grab bucket 4 grabs the metal object and the ores around the metal object together to finish the grabbing action;
step three, the controller controls the first cylinder 14 to work, and the first cylinder 14 drives the iron removing mechanism to move upwards;
fourthly, the controller controls the vibration motor 5 to work, and the vibration motor 5 drives the grab bucket 4 to vibrate, so that ores with the size smaller than that of the vibration blanking groove 10 fall back to the feeding belt again;
step five, the controller controls the vibration motor 5 to stop working, and simultaneously controls the walking motor 16 to move to the tail end of the slide rail 11 along the arrangement direction of the slide rail 11 and then stop moving, and then the controller controls the second cylinder body 3 to drive the grab bucket 4 to rotate along the grab shaft 6 so as to discharge metal objects and residual ores into the waste steel bucket;
and step six, the controller controls the running motor 16 to work, so that the iron removing mechanism returns to the initial position along the setting direction of the slide rail 11, and waits for the next iron coming signal.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The utility model provides an intelligence de-ironing separator grab trolley, this grab trolley slidable mounting on slide rail (11), its characterized in that: the grab bucket trolley comprises an iron removing mechanism arranged at the bottom end of a sliding rail (11) in a sliding manner, a traveling mechanism and a controller, wherein the traveling mechanism is used for driving the iron removing mechanism to slide along the arrangement direction of the sliding rail (11), the iron removing mechanism comprises a U-shaped clamp (13) arranged at the bottom end of the sliding rail (11) in a sliding manner, a telescopic rod (12) hinged at the central position of the bottom of the U-shaped clamp (13) and two groups of grab bucket mechanisms fixedly arranged at two sides of the bottom of the U-shaped clamp (13), the two groups of grab bucket mechanisms are symmetrically arranged at two sides of the telescopic rod (12), each grab bucket mechanism comprises a first cylinder body (14), a second cylinder body (3), a grab bucket (4) and a vibration motor (5) arranged on the grab bucket (4), the bottom of the telescopic rod (12) is hinged with the central position of a crank II (1), the tops of two ends of the crank II (1) are respectively connected with two sides of, the bottom of crank II (1) has set firmly connecting plate (2) along vertical direction, and the both ends of crank II (1) are all passed through in tip position department second cylinder body (3) with grab hopper (4) and link to each other, should grab wherein one end of hopper (4) and wear to be equipped with one and grab material axle (6), the intermediate position department cover that should grab material axle (6) is equipped with one crank I (7) and should grab material axle (6) and run through the central point that crank I (7) put, wherein one end of crank I (7) is articulated with bottom one side of connecting plate (2), the other end of crank I (7) is articulated with the one end that second cylinder body (3) kept away from crank II (1).
2. The intelligent iron remover grab trolley of claim 1, characterized in that: the longitudinal section of the material grabbing hopper (4) is fan-shaped, and the material grabbing shaft (6) penetrates through the central point of the fan-shaped structure.
3. The intelligent iron remover grab trolley of claim 2, characterized in that: a motor mounting plate (8) for mounting the vibration motor (5) is arranged on one side of the fan-shaped structure close to the first cylinder body (14).
4. The intelligent iron remover grab trolley of claim 2, characterized in that: one side of the fan-shaped structure far away from the first cylinder body (14) is recessed inwards to form a saw-toothed structure with a plurality of teeth (9).
5. The intelligent iron remover grab trolley of claim 1, characterized in that: running gear includes walking motor (16) and the symmetry of being connected with the controller electricity and sets up two sets of sliding mechanism in slide rail (11) both sides, sliding mechanism is including hugging closely pulley (17) of slide rail (11) inner wall and setting up in gasket (15) in the pulley (17) outside, the bottom of gasket (15) and wherein one end fixed connection of U type card (13), and pulley (17) among one set of sliding mechanism and gasket (15) rotate through the pivot and are connected, and pulley (17) among another set of sliding mechanism rotate with the output shaft through walking motor (16) with gasket (15) and are connected.
6. The intelligent iron remover grab trolley of claim 5, characterized in that: the slide rail (11) is an I-shaped steel rail.
7. The intelligent iron remover grab trolley of claim 1, characterized in that: and the grabbing hopper (4) is provided with a vibration blanking groove (10).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921378336.6U CN211077488U (en) | 2019-08-23 | 2019-08-23 | Intelligent iron remover grab trolley |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921378336.6U CN211077488U (en) | 2019-08-23 | 2019-08-23 | Intelligent iron remover grab trolley |
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CN211077488U true CN211077488U (en) | 2020-07-24 |
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CN201921378336.6U Withdrawn - After Issue CN211077488U (en) | 2019-08-23 | 2019-08-23 | Intelligent iron remover grab trolley |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110525918A (en) * | 2019-08-23 | 2019-12-03 | 中信重工机械股份有限公司 | A kind of intelligence iron remover grab car |
-
2019
- 2019-08-23 CN CN201921378336.6U patent/CN211077488U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110525918A (en) * | 2019-08-23 | 2019-12-03 | 中信重工机械股份有限公司 | A kind of intelligence iron remover grab car |
CN110525918B (en) * | 2019-08-23 | 2024-03-12 | 中信重工机械股份有限公司 | Grab trolley of intelligent iron remover |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20200724 Effective date of abandoning: 20240312 |
|
AV01 | Patent right actively abandoned |
Granted publication date: 20200724 Effective date of abandoning: 20240312 |
|
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |