CN210935514U - Aluminum ceiling fluorocarbon spraying equipment - Google Patents
Aluminum ceiling fluorocarbon spraying equipment Download PDFInfo
- Publication number
- CN210935514U CN210935514U CN201921240898.4U CN201921240898U CN210935514U CN 210935514 U CN210935514 U CN 210935514U CN 201921240898 U CN201921240898 U CN 201921240898U CN 210935514 U CN210935514 U CN 210935514U
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- spraying
- air draft
- fluorocarbon
- photoelectric switch
- gun
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to the field of spraying equipment, in particular to aluminum ceiling fluorocarbon spraying equipment, which comprises a controller, a spraying room, a conveying chain, a photoelectric switch, a spraying gun, a VOC detector, an air draft device and a follow-up moving device, wherein the spraying room is provided with an inlet and an outlet; the photoelectric switch and the spraying gun are arranged on the same side of the moving direction of the conveying chain, and the photoelectric switch is arranged between the inlet and the spraying gun; the air draft device comprises an air draft cover, a recovery mechanism and an air draft fan with a variable frequency speed regulator, wherein the air draft cover is arranged at the top of the spraying room and is communicated with the inside of the spraying room, an air draft opening of the air draft fan is communicated with the air draft cover through a pipeline, and an air outlet of the air draft fan is communicated with the recovery mechanism through a pipeline. The utility model discloses well aluminium smallpox fluorocarbon spraying equipment can the automatic adjustment air exhauster the rotational speed and the operating condition of spray gun, reduces the energy consumption of equipment and fluorocarbon paint material's loss, can also avoid the air organic solvent concentration in the spray booth too high for a long time.
Description
Technical Field
The utility model belongs to the technical field of the spraying equipment and specifically relates to an aluminium smallpox fluorocarbon spraying equipment.
Background
In the outer wall decorative aluminum plate of the building nowadays, most of decorative plates adopt aluminum ceilings coated with fluorocarbon coatings. The existing aluminum ceiling fluorocarbon spraying equipment comprises a spraying room, a conveying chain, an exhaust fan and a spraying gun, wherein the conveying chain drives an aluminum ceiling to pass through the spraying room, the spraying gun sprays fluorocarbon coatings on the surfaces of the aluminum ceiling, in order to prevent the concentration of fluorocarbon paint in the spraying room from being too high, the exhaust fan pumps air in the spraying room away, the exhaust fan is in a full-speed opening state in the operation process of the conveying chain, and the spraying gun sprays more fluorocarbon paint on the aluminum ceiling; the spraying gun is always in a state of moving up and down and spraying, fluorocarbon paint can be sprayed to a vacant site between two aluminum ceilings, and the energy consumption of equipment and the loss of fluorocarbon paint materials are large; and when the concentration of the organic solvent in the air in the spraying room is too high, the air can continuously work for a long time, so that the concentration of the organic solvent in the air in the spraying room is too high for a long time. Therefore, the aluminum ceiling fluorocarbon spraying equipment is needed, the rotating speed of the exhaust fan and the working state of the spraying gun can be automatically adjusted, the energy consumption of the equipment and the loss of fluorocarbon paint materials are reduced, and the organic solvent concentration of air in a spraying room is prevented from being too high for a long time.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that an aluminium smallpox fluorocarbon spraying equipment is provided, the operating condition of the rotational speed that can the automatic adjustment air exhauster and the spray gun reduces the energy consumption of equipment and the loss of fluorocarbon paint material, avoids the organic solvent concentration of air in the spraying room too high for a long time.
The utility model discloses an aluminium smallpox fluorocarbon spraying equipment, including controller, spraying room, conveying chain, photoelectric switch, spray gun, VOC detector, updraft ventilator and be used for driving photoelectric switch and the synchronous follow-up device that reciprocates of spray gun, the spraying room is equipped with the entry that supplies the aluminium smallpox to enter and the export that supplies the aluminium smallpox to leave, the conveying chain is used for driving the aluminium smallpox to pass the spraying room; the photoelectric switch, the spraying gun and the VOC detector are all arranged in the spraying room, the photoelectric switch and the spraying gun are arranged on the same side of the moving direction of the conveying chain, and the photoelectric switch is arranged between the inlet and the spraying gun; the air draft device comprises an air draft cover, an air draft fan with a variable-frequency speed regulator and a recovery mechanism for collecting and treating waste gas with organic solvent, wherein the air draft cover is arranged at the top of the spraying room and is communicated with the interior of the spraying room, an air draft inlet of the air draft fan is communicated with the air draft cover through a pipeline, and an air outlet of the air draft fan is communicated with the recovery mechanism through a pipeline; the conveying chain, the photoelectric switch, the spraying gun, the VOC detector, the exhaust fan and the moving device are all electrically connected with the controller.
As an improvement of the scheme, the follow-up moving device comprises a vertically arranged screw rod, a sliding block sleeved on the screw rod, a guide rod connected with the sliding block in a sliding mode and a follow-up moving motor used for driving the screw rod to rotate, the photoelectric switch and the spraying gun are fixedly installed on the sliding block, the follow-up moving motor is provided with a variable-frequency speed regulator, and the follow-up moving motor is electrically connected with the controller.
As the improvement of above-mentioned scheme, still including setting up the mounting bracket at the spray booth outer wall along with moving the device, the lead screw rotates with the mounting bracket to be connected, guide arm and mounting bracket fixed connection, the slider extends to the spray booth inner wall from the spray booth outer wall, the spray booth still is equipped with and reciprocates for the slider and provides the rectangular through-hole in the space of stepping down.
As the improvement of above-mentioned scheme, the utility model discloses an aluminium smallpox fluorocarbon spraying equipment is still including setting up outside the spray booth and being equipped with the storage tank that the fluorocarbon painted, the storage tank passes through pipeline and spray gun intercommunication.
As an improvement of the scheme, the following moving devices are provided with two groups, the two groups of following moving devices are respectively arranged at the left side and the right side of the moving direction of the conveying chain, and each group of following moving devices is used for driving a photoelectric switch and a spraying gun to synchronously move up and down.
As an improvement of the above scheme, the conveying chain comprises a chain, a plurality of hooks arranged on the chain and used for hanging an aluminum ceiling, a support used for supporting the chain and a conveying motor used for driving the chain to run, wherein the conveying motor is provided with a variable-frequency speed regulator and is electrically connected with the controller.
As the improvement of the above scheme, the utility model discloses an aluminium smallpox fluorocarbon spraying equipment still includes the industrial computer with controller electric connection.
Implement the utility model discloses, following beneficial effect has:
the aluminum ceiling fluorocarbon spraying equipment of the utility model can automatically switch the spraying gun and the follow-up moving device between the running state and the closing state through the combination of the controller and the photoelectric switch, and the exhaust fan automatically switches between the low-speed running state and the high-speed running state, thereby reducing the energy consumption of the equipment and the loss of fluorocarbon paint materials; meanwhile, the VOC detector is matched with the controller, so that the concentration of the organic solvent in the air in the spraying room can be prevented from being too high for a long time.
The utility model discloses well aluminium smallpox fluorocarbon spraying equipment adjusts the highest point and the minimum and the translation rate that the spray gun moved up, reduces the space fluorocarbon paint spraying volume of spray gun to aluminium smallpox top and below, ensures that the thickness of fluorocarbon coating reaches the requirement.
Drawings
FIG. 1 is a schematic front view of a spraying apparatus according to an embodiment of the present invention (with the front wall of the spraying booth removed and the parts attached to the front wall of the spraying booth);
FIG. 2 is a schematic left side view of the spraying apparatus according to the embodiment of the present invention;
fig. 3 is a schematic layout diagram of two sets of following devices in the embodiment of the present invention;
fig. 4 is a schematic diagram of the connection of the controller according to the embodiment of the present invention.
In the figure: 1. a controller; 2. a spraying room; 3. a conveyor chain; 4. a photoelectric switch; 5. a spray gun; 6. a VOC detector; 7. an air draft device; 8. a following device; 71. an air suction hood; 72. an exhaust fan; 73. a recovery mechanism; 81. a screw rod; 82. a slider; 83. a guide bar; 84. a follow-up moving motor; 85. a mounting frame; 21. a strip through hole; 9. a storage tank; 31. a chain; 32. hooking; 33. a support; 34. a conveying motor; 10. and an industrial personal computer.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical idea claimed in the present invention. Only this statement, the utility model discloses the upper and lower, left and right, preceding, back, inside and outside etc. position words that appear or will appear in the text only use the utility model discloses an attached drawing is the benchmark, and it is not right the utility model discloses a concrete restriction.
As shown in fig. 1-4, in the embodiment of the utility model provides an aluminium smallpox fluorocarbon spraying equipment, including controller 1, spray booth 2, conveying chain 3, photoelectric switch 4, spray gun 5, VOC detector 6, updraft ventilator 7 and be used for driving the synchronous device 8 that moves along with that reciprocates of photoelectric switch 4 and spray gun 5, spray booth 2 is equipped with the entry that supplies the aluminium smallpox to get into and the export that supplies the aluminium smallpox to leave, conveying chain 3 is used for driving the aluminium smallpox and passes spray booth 2. Firstly, hanging an aluminum ceiling to be sprayed on a conveying chain 3, driving the aluminum ceiling to enter a spraying room 2 from an inlet, move to an outlet from the inlet and leave the spraying room 2 from the outlet by the conveying chain 3, and finishing fluorocarbon spraying on the aluminum ceiling in the spraying room 2.
Updraft ventilator 7 includes induced draft hood 71, has variable frequency speed regulator's air exhauster 72 and is used for collecting and handling the recovery mechanism 73 who takes organic solvent waste gas, induced draft hood 71 sets up at 2 tops of spraying room and with the inside intercommunication of spraying room 2, the inlet scoop of air exhauster 72 passes through the pipeline and feeds through with induced draft hood 71, the air outlet of air exhauster 72 passes through the pipeline and retrieves mechanism 73 intercommunication. Exhaust fan 72 takes organic solvent's waste gas in the spraying room 2 to pump to recovery mechanism 73 and handles, and recovery mechanism 73 is the equipment that can reduce the organic solvent concentration in the waste gas, accords with the environmental protection theory. When the spraying gun 5 is started for spraying, the exhaust fan 72 is in a low-speed running state (20-25Hz input frequency), so that the exhaust fan 72 is prevented from sucking away a large amount of fluorocarbon paint; when the spray gun 5 is switched off, the exhaust blower 72 is operated at high speed (50Hz input frequency) to accelerate the removal of the organic solvent-laden exhaust gases. When the VOC detector 6 detects that the organic solvent in the air in the spraying room 2 exceeds a limit value (the specific value is determined according to the organic solvent concentration regulation of the environment of the spraying place), if aluminum smallpox is being sprayed, after the aluminum smallpox is sprayed, the conveying chain 3 stops running, the exhaust fan 72 is in a high-speed running state, and until the VOC detector 6 detects that the organic solvent in the air in the spraying room 2 is lower than the limit value, the conveying chain 3 is restarted, and the exhaust fan 72 is switched to a low-speed running state.
The conveying chain 3, the photoelectric switch 4, the spraying gun 5, the VOC detector 6, the exhaust fan 72 and the moving following device 8 are all electrically connected with the controller 1. The controller 1 adopts a PLC (programmable logic controller), can execute logical operation, sequential control, timing and counting, and controls the work of each part by changing the connection mode of an input end and an output end, so that a user can set the opening response time and the closing response time of the spraying gun 5 and the limit value of the VOC detector 6 in the controller 1, and the automatic operation of the spraying gun 5, the following moving device 8 and the exhaust fan 72 is realized.
The utility model discloses well aluminium smallpox fluorocarbon spraying equipment's concrete work flow as follows: at the beginning, the conveying chain 3, the spraying gun 5, the exhaust fan 72 and the following moving device 8 are all in a closed state; the conveying chain 3 is started and used for hanging aluminum ceilings on the conveying chain 3; when the photoelectric switch 4 detects that an aluminum ceiling exists, the controller 1 starts timing and reaches a set starting time, the controller 1 controls the spraying gun 5 and the following moving device 8 to start and operate simultaneously, and the controller 1 controls the exhaust fan 72 to start and reach a low-speed operation state; when the photoelectric switch 4 detects that no aluminum ceiling exists, namely the aluminum ceiling is about to finish spraying, the controller 1 starts to time and reaches the set closing time, the controller 1 controls the spraying gun 5 and the follow-up device 8 to stop running simultaneously, and the controller 1 controls the exhaust fan 72 to be switched to a high-speed running state.
The aluminum ceiling fluorocarbon spraying equipment of the utility model can automatically switch the spraying gun 5 and the follow-up moving device 8 between the running state and the closing state through the combination of the controller 1 and the photoelectric switch 4, and the exhaust fan 72 automatically switches between the low-speed running state and the high-speed running state, thereby reducing the energy consumption of the equipment and the loss of fluorocarbon paint materials; meanwhile, the VOC detector 6 is matched with the controller 1, so that the concentration of the organic solvent in the air in the spraying room 2 can be prevented from being too high for a long time.
The following moving device 8 preferably comprises a vertically arranged screw rod 81, a sliding block 82 sleeved on the screw rod 81, a guide rod 83 connected with the sliding block 82 in a sliding manner, and a following moving motor 84 for driving the screw rod 81 to rotate, the photoelectric switch 4 and the spraying gun 5 are both fixedly mounted on the sliding block 82, the following moving motor 84 is provided with a variable-frequency speed regulator, and the following moving motor 84 is electrically connected with the controller 1. The controller 1 adjusts the positive rotation number and the negative rotation number of the follow-up motor 84, thereby adjusting the highest point and the lowest point of the upward movement of the spray gun 5. When the height of the aluminum ceiling hung on the conveying chain 3 is reduced, the highest point and the lowest point of the upward movement of the spraying gun 5 are adjusted, and the spraying amount of fluorocarbon paint in the space above and below the aluminum ceiling by the spraying gun 5 is reduced. Meanwhile, the rotation speed of the follow-up motor 84 can be adjusted according to the thickness of the fluorocarbon coating to be formed, so that the moving speed of the spraying gun 5 is adjusted, and the thickness of the fluorocarbon coating is ensured to meet the requirement.
Further, along with moving device 8 still preferably including setting up at the mounting bracket 85 of 2 outer walls in spray booth, lead screw 81 rotates with mounting bracket 85 to be connected, guide arm 83 and mounting bracket 85 fixed connection, slider 82 extends to 2 inner walls in spray booth from 2 outer walls in spray booth, spray booth 2 still is equipped with and reciprocates for slider 82 and provides the rectangular through-hole 21 in the space of stepping down. The screw 81 and the follow-up motor 84 are arranged outside the spraying room 2, so that the fluorocarbon paint is prevented from being adhered to the screw 81 and the follow-up motor 84. Furthermore, the utility model discloses an aluminium smallpox fluorocarbon spraying equipment is still preferred including setting up outside spray booth 2 and being equipped with storage tank 9 that the fluorocarbon painted, storage tank 9 passes through pipeline and 5 intercommunications of spray gun, provides the fluorocarbon paint for spray gun 5.
In order to carry out the positive and negative spraying to aluminium smallpox, along with moving device 8 preferred be equipped with two sets ofly, and two sets of along with moving device 8 sets up respectively in the left and right sides of the direction of motion of conveying chain 3, and every group along with moving device 8 and all being used for driving a photoelectric switch 4 and a spray gun 5 and reciprocating in step.
It should be noted that the conveying chain 3 preferably includes a chain 31, a plurality of hooks 32 disposed on the chain 31 and used for hanging an aluminum ceiling, a bracket 33 used for supporting the chain 31, and a conveying motor 34 used for driving the chain 31 to operate, the aluminum ceiling is directly hung on the hooks 32, the conveying motor 34 is provided with a variable frequency speed regulator, and the conveying motor 34 is electrically connected with the controller 1. When the height of the aluminum ceiling is larger, the input frequency of the conveying motor 34 is properly reduced, so that the running speed of the chain 31 is reduced, and the thickness of the fluorocarbon coating is ensured to meet the requirement.
Furthermore, the utility model discloses an aluminium smallpox fluorocarbon spraying equipment still preferably include with 1 electric connection's of controller industrial computer 10, the user directly changes controller 1's parameter on industrial computer 10, controls more easily aluminium smallpox fluorocarbon spraying equipment.
The above is only the concrete embodiment of the present invention, and not therefore the limit of the patent scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the patent protection scope of the present invention.
Claims (7)
1. The utility model provides an aluminium smallpox fluorocarbon spraying equipment which characterized in that: the device comprises a controller, a spraying room, a conveying chain, a photoelectric switch, a spraying gun, a VOC detector, an air draft device and a following device for driving the photoelectric switch and the spraying gun to synchronously move up and down, wherein the spraying room is provided with an inlet for the aluminum ceiling to enter and an outlet for the aluminum ceiling to leave, and the conveying chain is used for driving the aluminum ceiling to pass through the spraying room; the photoelectric switch, the spraying gun and the VOC detector are all arranged in the spraying room, the photoelectric switch and the spraying gun are arranged on the same side of the moving direction of the conveying chain, and the photoelectric switch is arranged between the inlet and the spraying gun; the air draft device comprises an air draft cover, an air draft fan with a variable-frequency speed regulator and a recovery mechanism for collecting and treating waste gas with organic solvent, wherein the air draft cover is arranged at the top of the spraying room and is communicated with the interior of the spraying room, an air draft inlet of the air draft fan is communicated with the air draft cover through a pipeline, and an air outlet of the air draft fan is communicated with the recovery mechanism through a pipeline; the conveying chain, the photoelectric switch, the spraying gun, the VOC detector, the exhaust fan and the moving device are all electrically connected with the controller.
2. An aluminum ceiling fluorocarbon spray coating apparatus as set forth in claim 1, wherein: the follow-up moving device comprises a vertically arranged screw rod, a sliding block sleeved on the screw rod, a guide rod connected with the sliding block in a sliding mode and a follow-up moving motor used for driving the screw rod to rotate, the photoelectric switch and the spraying gun are fixedly mounted on the sliding block, the follow-up moving motor is provided with a variable-frequency speed regulator, and the follow-up moving motor is electrically connected with the controller.
3. An aluminum ceiling fluorocarbon spray coating apparatus as set forth in claim 2, wherein: along with moving the device still including setting up the mounting bracket at the spray booth outer wall, the lead screw rotates with the mounting bracket to be connected, guide arm and mounting bracket fixed connection, the slider extends to the spray booth inner wall from the spray booth outer wall, the spray booth still is equipped with and reciprocates for the slider and provides the rectangular through-hole in the space of stepping down.
4. An aluminum ceiling fluorocarbon spray coating apparatus as set forth in claim 3, wherein: still including setting up outside the spraying room and being equipped with the storage tank of fluorocarbon paint, the storage tank passes through pipeline and spray gun intercommunication.
5. An aluminum ceiling fluorocarbon spray coating apparatus as set forth in claim 1, wherein: the following moving devices are arranged in two groups, the following moving devices are arranged on the left side and the right side of the moving direction of the conveying chain respectively, and each group of the following moving devices is used for driving a photoelectric switch and a spraying gun to synchronously move up and down.
6. An aluminum ceiling fluorocarbon spray coating apparatus as set forth in any one of claims 1 to 5, wherein: the conveying chain comprises a chain, a plurality of hooks arranged on the chain and used for hanging an aluminum ceiling, a support used for bearing the chain and a conveying motor used for driving the chain to run, wherein the conveying motor is provided with a variable-frequency speed regulator and is electrically connected with the controller.
7. An aluminum ceiling fluorocarbon spray coating apparatus as set forth in any one of claims 1 to 5, wherein: still include the industrial computer with controller electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921240898.4U CN210935514U (en) | 2019-08-01 | 2019-08-01 | Aluminum ceiling fluorocarbon spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921240898.4U CN210935514U (en) | 2019-08-01 | 2019-08-01 | Aluminum ceiling fluorocarbon spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210935514U true CN210935514U (en) | 2020-07-07 |
Family
ID=71391044
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921240898.4U Expired - Fee Related CN210935514U (en) | 2019-08-01 | 2019-08-01 | Aluminum ceiling fluorocarbon spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210935514U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112024166A (en) * | 2020-09-08 | 2020-12-04 | 肖述虎 | Suspension device for spraying aluminum alloy section and spraying method |
| CN112108289A (en) * | 2020-08-31 | 2020-12-22 | 杭州山立净化设备股份有限公司 | Filter spraying equipment suitable for chain type conveying and spraying method thereof |
| CN113245111A (en) * | 2021-06-08 | 2021-08-13 | 江苏圣泰防腐设备东台有限公司 | Spraying device and method for anti-corrosion treatment rotational molding machine |
-
2019
- 2019-08-01 CN CN201921240898.4U patent/CN210935514U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108289A (en) * | 2020-08-31 | 2020-12-22 | 杭州山立净化设备股份有限公司 | Filter spraying equipment suitable for chain type conveying and spraying method thereof |
| CN112108289B (en) * | 2020-08-31 | 2022-06-03 | 杭州山立净化设备股份有限公司 | Filter spraying equipment suitable for chain type conveying and spraying method thereof |
| CN112024166A (en) * | 2020-09-08 | 2020-12-04 | 肖述虎 | Suspension device for spraying aluminum alloy section and spraying method |
| CN113245111A (en) * | 2021-06-08 | 2021-08-13 | 江苏圣泰防腐设备东台有限公司 | Spraying device and method for anti-corrosion treatment rotational molding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200707 Termination date: 20210801 |