CN210908668U - A square battery module busbar clamping tool - Google Patents
A square battery module busbar clamping tool Download PDFInfo
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- CN210908668U CN210908668U CN201921042133.XU CN201921042133U CN210908668U CN 210908668 U CN210908668 U CN 210908668U CN 201921042133 U CN201921042133 U CN 201921042133U CN 210908668 U CN210908668 U CN 210908668U
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- 238000003466 welding Methods 0.000 claims abstract description 42
- 238000003825 pressing Methods 0.000 claims description 42
- 238000002788 crimping Methods 0.000 abstract description 6
- 230000006978 adaptation Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 15
- 230000000712 assembly Effects 0.000 description 6
- 238000000429 assembly Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本实用新型实施例涉及电池模块制造技术领域,尤其涉及一种方形电池模块汇流排夹紧工装。The embodiments of the utility model relate to the technical field of battery module manufacturing, and in particular, to a clamping tool for busbars of a square battery module.
背景技术Background technique
电池模块用于为新能源汽车提供动力,中国专利201821378978.1公开了一种具有加热系统的电池模块,包括端板、侧板、电芯和汇流排,端板位于电芯的左右两端,侧板位于电芯的前后两端,汇流排位于电芯位于电芯上方,为了将电池模块组装成一个整体,需要将端板和侧板交接处焊接,同时要将汇流排与电芯焊接,通常情况下采用激光焊接,由于激光焊接的特殊要求,必须使被焊接的汇流排和电芯之间的间隙小于 0.15mm,需要用到特定的工装将铝汇流排和电芯的位置进行固定,从而满足激光焊接的要求。The battery module is used to provide power for new energy vehicles. Chinese patent 201821378978.1 discloses a battery module with a heating system, including end plates, side plates, cells and bus bars. The end plates are located at the left and right ends of the battery cells, and the side plates It is located at the front and rear ends of the battery cell, and the bus bar is located above the battery cell. In order to assemble the battery module into a whole, it is necessary to weld the junction of the end plate and the side plate, and at the same time, the bus bar and the battery core should be welded. Usually, Under laser welding, due to the special requirements of laser welding, the gap between the welded busbar and the cell must be less than 0.15mm, and special tooling is required to fix the position of the aluminum busbar and the cell to meet the Requirements for laser welding.
发明内容SUMMARY OF THE INVENTION
本实用新型实施例的目的在于解决上述技术问题,提供一种方形电池模块汇流排夹紧工装,用于将方形电池模块的汇流排与电芯夹紧,便于进行焊接工作。The purpose of the embodiments of the present invention is to solve the above-mentioned technical problems, and to provide a busbar clamping tool for a square battery module, which is used for clamping the busbar and the cells of the square battery module to facilitate welding work.
本实用新型实施例提供了一种方形电池模块汇流排夹紧工装,包括支撑组件和汇流排夹紧板,所述支撑组件包括托盘底板和电芯支撑件,所述电芯支撑件设有包括第一电芯支撑件和第二电芯支撑件,所述电芯支撑件固定连接于托盘底板上,所述汇流排夹紧件处于托盘底板上方,所述汇流排夹紧件与托盘底板以可拆卸方式相连接。The embodiment of the present invention provides a square battery module busbar clamping tool, which includes a support assembly and a busbar clamping plate, the support assembly includes a tray bottom plate and a cell support, and the cell support is provided with a The first cell support member and the second cell support member, the cell support member is fixedly connected to the tray bottom plate, the bus bar clamping member is located above the tray bottom plate, and the bus bar clamping member and the tray bottom plate are connected to the bottom plate. Removably connected.
进一步地,上述方形电池模块汇流排夹紧工装,其中:所述汇流排夹紧件还包括压块、盖板和压块固定板,所述压块固定板固定连接于盖板上,所述压块设有多个,各个压块均连接于压块固定板上,各个所述压块并排排列,使得所述压块与电池模块的汇流排位置相对应,各个所述压块上设有供焊接头穿过的焊接孔。Further, in the above-mentioned square battery module busbar clamping tool, wherein: the busbar clamping member further includes a pressure block, a cover plate and a pressure block fixing plate, the pressure block fixing plate is fixedly connected to the cover plate, and the pressure block fixing plate is fixedly connected to the cover plate. There are a plurality of pressing blocks, and each pressing block is connected to the pressing block fixing plate. Welding hole for the welding head to pass through.
进一步地,上述方形电池模块汇流排夹紧工装,其中:所述压块包括压块本体、导杆和弹簧,所述压块本体其截面呈T形,所述压块本体的左右两端支撑于压块固定板上,所述压块本体下端凸出于压块固定板的下表面,所述焊接孔贯穿压块本体,所述导杆贯穿压块本体,压块固定板上设有固定孔,所述导杆连接于压块固定板上的固定孔内,所述弹簧套于导杆外周且弹簧限位于导杆上端与压块本体上表面之间。Further, in the above-mentioned square battery module busbar clamping tool, wherein: the pressure block includes a pressure block body, a guide rod and a spring, the cross section of the pressure block body is T-shaped, and the left and right ends of the pressure block body support On the pressure block fixing plate, the lower end of the pressure block body protrudes from the lower surface of the pressure block fixing plate, the welding hole penetrates the pressure block body, the guide rod penetrates the pressure block body, and the pressure block fixing plate is provided with a fixing plate. The guide rod is connected to the fixing hole on the fixing plate of the pressure block, the spring is sleeved on the outer circumference of the guide rod, and the spring is limited between the upper end of the guide rod and the upper surface of the pressure block body.
进一步地,上述方形电池模块汇流排夹紧工装,其中:所述压块包括压块本体、导杆和弹簧,所述压块本体处于压块固定板下方,所述焊接孔贯穿压块本体,所述导杆贯穿压块本体,所述压块固定板上设有固定孔,且所述导杆贯穿所述压块固定板上固定孔,所述弹簧套于导杆外周,且限位于压块固定板底面与压块本体顶面之间。Further, in the above-mentioned square battery module busbar clamping tool, wherein: the pressure block includes a pressure block body, a guide rod and a spring, the pressure block body is located under the pressure block fixing plate, and the welding hole penetrates the pressure block body, The guide rod penetrates through the pressure block body, the pressure block fixing plate is provided with a fixing hole, and the guide rod passes through the fixing hole on the pressure block fixing plate, and the spring is sleeved on the outer circumference of the guide rod and limited to the pressure block. between the bottom surface of the block fixing plate and the top surface of the pressing block body.
更进一步地,上述方形电池模块汇流排夹紧工装,其中:所述导杆设有两个,且两个导杆位于所述焊接孔左右两侧。Further, in the above-mentioned square battery module bus bar clamping tool, there are two guide rods, and the two guide rods are located on the left and right sides of the welding hole.
更进一步地,上述方形电池模块汇流排夹紧工装,其中:所述压块本体底部设有凸出部。Further, in the above-mentioned square battery module bus bar clamping tool, a protruding portion is provided at the bottom of the pressing block body.
更进一步地,上述方形电池模块汇流排夹紧工装,其中:所述导杆为直角沉头螺丝。Further, in the above-mentioned square battery module bus bar clamping tool, wherein: the guide rod is a right-angle countersunk head screw.
再进一步地,上述方形电池模块汇流排夹紧工装,其中:所述汇流排夹紧件上设有定位座,所述定位座设有一肘夹,所述肘夹上均连接卡接部,所述托盘底板上也设有定位座,且托盘底板上的定位座与所述汇流排夹紧件上的定位座位置相对应,托盘底板上的定位座上也设有卡接部,所述汇流排夹紧件上的定位座与托盘底板上的定位座相插接,所述汇流排夹紧件上定位座的卡接部与托盘底板上定位座的卡接部相卡接。Still further, in the above-mentioned square battery module busbar clamping tooling, wherein: the busbar clamping member is provided with a positioning seat, the positioning seat is provided with an elbow clip, and the elbow clips are connected to the clamping parts, so A positioning seat is also provided on the bottom plate of the tray, and the positioning seat on the bottom plate of the tray corresponds to the position of the positioning seat on the clamping member of the bus bar, and the positioning seat on the bottom plate of the tray is also provided with a clamping part, and the bus bar is also provided with a clamping part. The positioning seat on the row clamping piece is inserted into the positioning seat on the tray bottom plate, and the clamping part of the positioning seat on the bus bar clamping piece is clamped with the clamping part of the positioning seat on the tray bottom plate.
再进一步地,上述方形电池模块汇流排夹紧工装,其中:所述汇流排夹紧件上的定位座设有四个,且四个定位座位于盖板的四角处。Still further, in the above-mentioned square battery module busbar clamping tool, there are four positioning seats on the busbar clamping member, and the four positioning seats are located at the four corners of the cover plate.
本实用新型的实质性特点和显著的技术进步体现在:本实用新型汇流排夹紧组件的各个压块独立悬挂于压块固定板上,可实现自动适应不同高度电芯的压接工作,便于焊接。The substantive features and significant technical progress of the present utility model are reflected in: each pressing block of the busbar clamping assembly of the present utility model is independently suspended on the pressing block fixing plate, which can automatically adapt to the crimping work of cells of different heights, which is convenient for welding.
附图说明Description of drawings
图1是方形电池模块夹紧工装结构示意图;Fig. 1 is a schematic diagram of the structure of a clamping tool for a square battery module;
图2是方形电池模块端板及侧板夹紧工装示意图;FIG. 2 is a schematic diagram of the clamping tooling for the end plate and the side plate of the square battery module;
图3是侧板夹紧件结构示意图;Figure 3 is a schematic structural diagram of a side plate clamping member;
图4是侧板夹紧件侧面视角结构示意图;Fig. 4 is a side view structural schematic diagram of a side plate clamping member;
图5是侧板夹紧件压头结构示意图;Figure 5 is a schematic view of the structure of the side plate clamping piece indenter;
图6是侧板夹紧件压头背面示意图;Figure 6 is a schematic diagram of the back side of the side plate clamping piece indenter;
图7是侧板夹紧件另一种实施方式结构示意图;FIG. 7 is a schematic structural diagram of another embodiment of the side plate clamp;
图8是另一种实施方式的侧板夹紧件中压头结构示意图;8 is a schematic diagram of the structure of the indenter in the side plate clamp of another embodiment;
图9是汇流排夹紧件结构示意图;FIG. 9 is a schematic structural diagram of a busbar clamping member;
图10是汇流排夹紧件底面结构示意图;Figure 10 is a schematic diagram of the bottom surface structure of the busbar clamping part;
图11是夹紧块结构示意图;Figure 11 is a schematic diagram of the structure of the clamping block;
图12是汇流排夹紧件另一种实施方式结构示意图;12 is a schematic structural diagram of another embodiment of the busbar clamping member;
图13是汇流排夹紧件另一种实施方式夹紧块与固定板连接示意图;13 is a schematic diagram of the connection between the clamping block and the fixing plate according to another embodiment of the busbar clamping member;
图14是端板活动夹紧件结构示意图;Figure 14 is a schematic structural diagram of the end plate movable clamping part;
图15是端板及侧板夹紧工装使用示意图;Figure 15 is a schematic diagram of the use of end plate and side plate clamping tooling;
图16是汇流排夹紧工装结构示意图。Figure 16 is a schematic diagram of the structure of the busbar clamping tool.
附图标记说明:1、托盘底板;11、电芯支撑件;12、基准固定底板;13、防呆结构件;14、定位座;15、卡接部;2、侧板夹紧组件;21、压头;211、压头前板; 2111、凸起部;2112、焊接口;2113、缺口;212、压头固定板;2121、焊接口; 2122、定位点;2123、弯折部;213、压头导杆;214、弹簧;22、后板;23、前板; 24、推板;25、肘夹;251、肘夹推杆;26、弹簧;27、导杆;3、端板基准块;4、端板压紧机构;41、端板夹板;42、推板;43、固定板;44、螺杆;45、转盘;46、导杆;47、连杆;48、压力传感器;5、汇流排夹紧件;51、压块;511、压块本体; 512、导杆;513、弹簧;514、焊接孔;515、凸出部;52、盖板;53、肘夹;54、定位座;55、卡接部;56、压块固定板;6、电池模块。Description of reference numerals: 1. Tray bottom plate; 11. Cell support member; 12. Reference fixing bottom plate; 13. Fool-proof structural member; 14. Positioning seat; , indenter; 211, indenter front plate; 2111, convex part; 2112, welding port; 2113, notch; 212, indenter fixing plate; 2121, welding port; 2122, positioning point; 2123, bending part; 213 , indenter guide rod; 214, spring; 22, rear plate; 23, front plate; 24, push plate; 25, toggle clamp; 251, toggle clamp push rod; 26, spring; 27, guide rod; 3, end plate Reference block; 4, end plate pressing mechanism; 41, end plate splint; 42, push plate; 43, fixed plate; 44, screw rod; 45, turntable; 46, guide rod; 47, connecting rod; 48, pressure sensor; 5. Busbar clamping part; 51. Press block; 511, Press block body; 512, Guide rod; 513, Spring; 514, Welding hole; 515, Protrusion; 52, Cover plate; 53, Toggle clamp; , positioning seat; 55, the clamping part; 56, the pressure block fixing plate; 6, the battery module.
具体实施方式Detailed ways
下面结合附图详细描述本实用新型实施例的示例性实施例。在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。Exemplary embodiments of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in use, and is only for the convenience of describing the application and simplifying the description, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
如图1和图2所示,以图示方向为例,方形电池模块夹紧工装包括支撑组件、侧板夹紧组件2、端板压紧组件和汇流排夹紧板5,支撑组件包括托盘底板1、电芯支撑件11、基准固定底板12和定位座14,所述电芯支撑件11设有包括第一电芯支撑件和第二电芯支撑件,所述电芯支撑件11、基准固定底板12和定位座14固定连接于托盘底板1上。第一电芯支撑件和第二电芯支撑件并排设置,所述基准固定底板 12处于第一电芯支撑件和第二电芯支撑件之间,所述端板压紧组件包括端板基准块3 和端板压紧机构4,所述端板基准块3和/或端板压紧机构4以可拆卸方式固定连接于基准固定底板12上,具体地,基准固定底板12上设有多排定位孔,相应地,端板基准块3和端板压紧机构4上也设有固定孔,端板基准块3和/或端板压紧机构4的固定孔与基准固定底板12上的定位孔通过螺杆固定连接。可根据实际操作时电芯模块 6的长度调整端板基准块3和端板压紧机构4在基准固定底板12的上的位置。端板压紧机构4上设有可朝向端板基准块3滑动的推板42。侧板夹紧组件2设有两个,侧板夹紧组件2均固定连接于托盘底板1上,两个侧板夹紧组件2相对设置且分别位于两个电芯支撑件11的前后两侧。所述汇流排夹紧件5处于托盘底板1上方,且所述汇流排夹紧件5上设有定位座54,且定位座54上设有卡接部55,定位座54设有四个,四个定位座54分别位于盖板52的四角处,所述支撑组件上的定位座14与汇流排夹紧件15上的定位座14位置相对应,定位座14上也设有卡接部15,所述汇流排夹紧件5上的定位座54与支撑组件上的定位座14相插接,且所述汇流排夹紧件5 上的卡接部55与所述定位座14上的卡接部15相卡接,使得汇流排夹紧件5与托盘底板1以可拆卸方式相连接。As shown in Figures 1 and 2, taking the illustrated direction as an example, the square battery module clamping tool includes a support assembly, a side
实施例1Example 1
如图2所示,另设有多个防呆结构件13,所述防呆结构件13呈块状,且各个防呆结构件13的宽度与电池模块中单个电芯的宽度相匹配,防呆结构件13上表面高于电芯支撑件11上表面,所述防呆结构件13均以可拆卸方式连接于基准固定底板12 上,各个所述防呆结构件13平行排列且位于第一电芯电芯支撑件和第二电芯支撑件之间。防呆结构件13的端部靠近第一支撑件或第二支撑件。具体地,防呆结构件13 上也设有固定孔,防呆结构件13通过螺杆与基准固定底板12固定连接。如图2和图 15所示,防呆结构的工作原理如下:使用方形电池模块夹紧工装时,将电芯倒置然后置于第一电芯支撑件和第二电芯支撑件上,电芯的极柱分别支撑于第一电芯支撑件和第二电芯支撑件上表面边沿处,方形电芯的极柱具有正极短,负极长的特点,每个电芯下方均对应一个防呆结构13,可根据电芯串并联排布的实际情况,调整防呆结构件13在基准固定底板12上的位置,使得防呆结构件的端部13靠近电芯正极端所在的电芯支撑件,使得电芯可以支撑于防呆结构件13上,填补电芯正极极柱与负极极柱之间的差,因此,当放置电芯时,若电芯保持水平状态则说明放置朝向正确,若电芯无法保证水平,则说明电芯放置方向反向,转动180°放置即可。As shown in FIG. 2 , a plurality of foolproof
实施例2Example 2
如图1至图6所示,侧板夹紧组件2包括压头21、后板22、前板23、推板24、肘夹25、弹簧26和导杆27,后板22固定连接于托盘底板1上,前板23处于后板 22前侧,且前板23与后板22之间通过导杆27相连接,导杆27贯穿后板22,弹簧 26套于导杆27外周且限位于导杆27后端与后板22之间。肘夹25连接于后板22 上,且肘夹推杆251位于前板22和后板之间,所述压头21和推板24均设有两个,两个压头21分别通过两个推板24与前板23的左右两端相连接。当扳动肘夹25直至肘夹5到位锁定时,肘夹推杆251向前运动抵住前板22并推动前板22向前移动,并带动导杆27向前运动挤压弹簧26。即可使得两个相对设置的侧板夹紧组件2的压头21同时朝向电池模块侧板的方向挤压。当将肘夹解除锁定并扳动至初始位置时,导杆27在弹簧26作用下复位。优选地,导杆27设有两个,且导杆27位于肘夹25左右两侧。As shown in FIGS. 1 to 6 , the side
具体地,如图5和图6所示,压头21包括压头前板211、压头固定板212、压头导杆213和弹簧214,压头前板211处于压头固定板212前侧,所述压头前板211和压头固定板212之间通过压头导杆213相连接,所述压头导杆213设有四个,四个压头导杆213分别连接于压头前板211和压头固定板212的四角处,压头导杆213与压头前板211之间呈非紧固连接。所述弹簧214套于压头导杆213外周且限位于压头前板211和压头固定板212之间。压头前板211上设有焊接口2112,压头固定板212 上设有焊接口2121,激光焊接头压头固定板212后端经压头固定板212和压头前板 211上的焊接口穿过,从而将电池模块的端板及侧板相焊接。Specifically, as shown in FIGS. 5 and 6 , the
优选地,如图5所示,焊接开口2121呈长条形,压头前板211前侧面上且位于压头前板211焊接口2112边缘形成有凸起部2111,便于压紧侧板,压头前板211焊接口2112边沿还设有缺口2113,便于观察焊接情况。固定板212背面2122且靠近焊接口2121的位置设有定位点2122,定位点2122可选用黑色螺母,便于焊接头图像识别,从而找到焊接口2121,便于进行焊接工作。压头固定板212其中一侧边沿形成有弯折部2123,该弯折部2123弯折段表面与所述推板24固定连接。所述压头导杆213为直角沉头螺丝。Preferably, as shown in FIG. 5 , the
实施例3Example 3
如图7和图8所示,本实施例与实施例2的区别在于,本实施例中不再设有缺口2113。此外,由于压头21处于侧板夹紧组件2的两侧,其最外边沿受力内侧,因此处于左侧的压头21其处于左侧的凸起部2111凸出于处于右侧的凸起部211,处于右侧的压头21,其处于右侧的凸起部2111凸出于处于左侧的凸起部211。As shown in FIG. 7 and FIG. 8 , the difference between this embodiment and
实施例4Example 4
如图9至图11所示,汇流排夹紧件5包括压块51、盖板52、肘夹53、定位座 54、卡接部55、和压块固定板56,所述盖板52上设有开口,所述压块固定板56固定连接于盖板52上且所述压块固定板56处于所述开口处,所述压块51设有多个,所述压块51并排排列,使得所述压块与电池模块的汇流排位置相对应,压块51上设有供焊接头穿过的焊接孔514。盖板52上设有定位座54,所述定位座54与所述托盘底板1上的定位座14位置相对应,且所述定位座54上均设有一肘夹53,各个所述肘夹53上均连接卡接部55。As shown in FIG. 9 to FIG. 11 , the bus
压块51包括压块本体511、导杆512和弹簧513,压块本体511其截面呈T 形,压块本体511的左右两端支撑于压块固定板56上,压块本体511下端凸出于压块固定板56的下表面,焊接孔514贯穿压块本体511,所述导杆512贯穿压块本体 511。压块固定板56上设有固定孔,所述导杆512下端连接于压块固定板56上的固定孔内。弹簧513套于导杆512外周且弹簧513限位于导杆512上端与压块本体511 上表面之间。优选地,压块本体511下沿向下延伸形成有凸出部515。导杆512优选为直角沉头螺丝。导杆512设有两个,且两个导杆512位于所述焊接孔514左右两侧。The
实施例5Example 5
如图12和图13所示,本实施例与实施例4的区别在于,本实施例中压块本体 511呈块状结构,压块本体511处于压块固定板56下方,所述导杆512贯穿所述压块固定板56上固定孔,所述弹簧套于导杆512外周,且限位于压块固定板56底面与压块本体511顶面之间。As shown in FIGS. 12 and 13 , the difference between this embodiment and
实施例6Example 6
如图1及图14所示,端板压紧组件包括端板基准块3和端板压紧机构4,端板基准块3和端板压紧机构4分别位于电芯支撑件11左右两端。端板基准块3呈直角弯折状,包括水平板状部和垂直板状部,水平板状部上设有固定孔,水平板状部上的固定孔和端板基准块3上的定位孔通过螺杆固定连接。端板压紧机构4包括端板夹板 41、推板42、固定板43、丝杆44、转盘45和连杆47,固定板43呈包括水平板状部和垂直板状部,水平板状部连接于垂直板状部底部,水平板状部与垂直板状部之间连接有加强件,水平板状部上设有固定孔,水平板状部上的固定孔和端板基准块3上的定位孔通过螺杆固定连接,推板42处于固定板43前侧,端板夹板41处于推板42前侧,推板42和固定板43之间通过丝杆44相连接,且推板42和固定板43之间连接有导杆46,端板夹板41处于推板42前侧,端板夹板41与推板42通过连杆47相连接。具体地,连杆47连接于端板夹板41和推板42的四角处。优选地,端板夹板41 与推板42之间设有压力传感器48,丝杆44的端部连接有转盘45。可通过手动转动转盘45带动丝杆44转动使得推板42向前运动,使得端板夹板41向前运动。当然也可将转盘45换成电机,也可实现端板41向前运动。As shown in FIG. 1 and FIG. 14 , the end plate pressing assembly includes an end
本实用新型所述的方形电池模块夹紧工装的使用方法如下:如图15所示,将电池模块56倒置,使得电池模块6的电芯的正负极极柱处于第一电芯支撑件和第二电芯支撑件的边沿,并将两块侧板置于电芯模块6的前后两侧,将两块端板放置于电芯模块6的左右两端,通过转动转盘45使得端板夹板41朝向电池模块6运动,使得电池模块6被夹于端板基准块3和端板压紧机构4之间,通过压力传感器48可使得操作人员了解目前压力,防止压力过大损坏电池模块6。然后通过扳动肘夹,使得两个侧板夹紧组件2的压头21朝向电池模块6运动,并且使得电池模块6被夹与两个侧板夹紧组件2之间。压头前板21和压头固定板23通过定位杆213相连接,且定位杆 213与压头前板21之间呈非紧固连接状态,且定位杆213外周设有弹簧214,可以实现压头21小角度自由偏转,适应端板与侧板之间的压接环境,即使端侧板平整度并未达到理想状态,也可实现自动调整,满足小于0.15mm间隙的要求。焊接头可通过压头21上压头前板211的焊接口2112以及压头固定板212的焊接口2121将端板和侧板焊接。The method of using the square battery module clamping tool of the present invention is as follows: as shown in FIG. 15 , turn the
如图16所示,待端板和侧板焊接完成后,将电池模块6翻转,使得电芯极柱朝上,并在电芯极柱上盖上汇流排,使用汇流排夹紧件5时,将汇流排夹紧5的定位座54和托盘底板1上的定位座14相插接,并将汇流排夹紧5的定位座54和托盘底板1上的定位座14相插接,而后扳动肘夹53使得定位座54上的卡接部55和定位座14上的卡接部15锁定卡接。焊接头通过压块51上的焊接孔514将汇流排与电芯进行焊接。焊接头的导杆512外周设有弹簧513,使得各个压块51独立悬挂于压块固定板56上,适应汇流排的压接环境,即使汇流排表面平整度并未达到理想状态,也可实现自动调整,满足小于0.15mm间隙的要求。As shown in Fig. 16, after the welding of the end plate and the side plate is completed, turn the
通过以上描述可以看出,本实用新型可以满足单种电芯的不同数量和不同串并联的组合方式,兼容多种规格的产品;侧板夹紧组件的压头可以小角度自由偏转,适应端板与侧板之间的压接环境,即使端板或侧板平整度并未达到理想状态,也可实现自动调整,满足小于0.15mm间隙的要求,便于焊接;汇流排夹紧组件的各个压块独立悬挂于压块固定板上,可实现自动适应不同高度电芯的压接工作,便于焊接;防呆机制可以充分防止人员将端板或电芯正负极摆反,提高产品合格率并降低短路风险,提高生产安全,且保证电芯倒置可以尽量做到电芯引出极平整度一致,减小汇流排与电芯间的间隙,提高产品合格率。It can be seen from the above description that the utility model can satisfy different numbers of single cells and different combinations of series and parallel, and is compatible with products of various specifications; The crimping environment between the plate and the side plate, even if the flatness of the end plate or the side plate is not in the ideal state, can be automatically adjusted to meet the requirement of less than 0.15mm gap, which is convenient for welding; The block is independently suspended on the pressing block fixing plate, which can automatically adapt to the crimping work of cells of different heights, which is convenient for welding; the fool-proof mechanism can fully prevent personnel from swinging the positive and negative poles of the end plates or cells in reverse, improving the product qualification rate and improving the quality of the product. Reduce the risk of short circuit, improve production safety, and ensure that the inversion of the cell can make the lead out of the cell as flat as possible, reduce the gap between the bus bar and the cell, and improve the product qualification rate.
当然,以上只是本实用新型的典型实例,除此之外,本实用新型还可以有其它多种具体实施方式,凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求保护的范围之内。Of course, the above are only typical examples of the present utility model. In addition, the present utility model can also have other various specific embodiments. All technical solutions formed by equivalent replacement or equivalent transformation are all within the scope of the present utility model. within the range.
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Effective date of registration: 20241217 Address after: 239000 intersection of huangqinghu road and Yuanshan Road, Nanqiao District, Chuzhou City, Anhui Province Patentee after: Anhui liweineng Power Battery Co.,Ltd. Country or region after: China Address before: 315176 238 Yunlin Middle Road, Wang Chun Industrial Park, Ningbo, Zhejiang Patentee before: EVPS NINGBO ENERGY STORAGE SYSTEM CO.,LTD. Country or region before: China |