CN210769169U - High-power five-cylinder plunger pump - Google Patents
High-power five-cylinder plunger pump Download PDFInfo
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- CN210769169U CN210769169U CN201921833171.7U CN201921833171U CN210769169U CN 210769169 U CN210769169 U CN 210769169U CN 201921833171 U CN201921833171 U CN 201921833171U CN 210769169 U CN210769169 U CN 210769169U
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Abstract
The utility model discloses a high-power five-cylinder plunger pump, including power end assembly, fluid end assembly and reducing gear box assembly, power end assembly includes the crankcase, cross head box and space frame, the crankcase, cross head box and space frame connect gradually, fluid end assembly fixes on the space frame, the reducing gear box assembly is fixed on the crankcase, the jar interval of five-cylinder plunger pump is 13-14 inches, provides the guarantee for the powerful output of five-cylinder plunger pump, and the more problem of shale atmospheric pressure fracture well site area and narrow and small required fracturing equipment can effectively be solved to high-power five-cylinder plunger pump, and the well site is arranged in the use of reducible equipment, the well site of being convenient for.
Description
Technical Field
The utility model relates to a plunger pump technical field, concretely relates to five high-power jar plunger pumps.
Background
Along with the further development of unconventional oil gas and shale oil gas, the requirement of fracturing operation on pressure and discharge capacity is constantly improved, not only is the operating pressure constantly increased along with the increase of horizontal well depth, but also the discharge capacity that single-section well required is higher and higher, and this makes the fracturing construction scale bigger and bigger, and abominable operating mode also provides higher requirement to fracturing equipment especially to the plunger pump. At present, in the shale oil and gas development process, the working pressure generally reaches 80-90MPa or even higher, and the single-stage working displacement is also generally 1800m3-2000m3Even above, the plunger pump not only needs to be capable of meeting continuous operation of high pressure and large discharge capacity, but also needs to ensure quality stability under continuous high-load operation, and pump stopping time and maintenance time are reduced. The most widely applied fracturing truck in the market at present is a 2500-type fracturing truck which is provided with a 2800hp plunger pump, and other commonly used fracturing pumps comprise a 2500hp pump, a 3300hp pump, a 4000hp pump and the like, for example, the 2800hp pump is taken as an example, because of power limitation, the single pump displacement is lower when high pressure is applied, and the requirement of a single-stage displacement is 14-16m3In addition, the conventional plunger pump is in high-load operation for a long time under the condition of facing increasingly severe operation working conditions, the frequency of problems is increased, and the maintenance and overhaul costs are increased. In recent years, the electric drive fracturing operation is started, the problem of power limitation of a diesel engine is solved by adopting the motor drive, and the electric drive fracturing pump is more suitable for driving a high-power plunger pump.
A powerful plunger pump is therefore highly desirable.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a prior art is overcome to the purpose not enough, provides a high-power five-cylinder plunger pump, and the jar interval of five-cylinder plunger pump is 13-14 inches, provides the guarantee for the powerful output of five-cylinder plunger pump, and specific five-cylinder plunger pump's power can reach 7000hp, and the small and more problem of required fracturing equipment of shale atmospheric pressure fracture well site area can effectively be solved to high-power five-cylinder plunger pump, and reducible equipment's use is convenient for the well site and arranges. The crankshaft box body and the crosshead box body in the power end assembly of the five-cylinder plunger pump are in an integral welding structure, so that the structural strength of the power end assembly is higher, the supporting stability is better, and the vibration of the whole pump can be reduced. The multipoint support design of the crankshaft box body, the crosshead box body and the hydraulic end assembly can improve the support strength of the five-cylinder plunger pump, reduce vibration, better guarantee high-load operation and more stable operation. The 11-inch long stroke design can better meet the operation requirement of large displacement and improve the operation efficiency.
The purpose of the utility model is achieved through the following technical measures: a high-power five-cylinder plunger pump comprises a power end assembly, a hydraulic end assembly and a reduction gearbox assembly, wherein the power end assembly comprises a crankcase body, a crosshead case body and a spacing frame, the crankcase body, the crosshead case body and the spacing frame are sequentially connected, the hydraulic end assembly is fixed on the spacing frame, the reduction gearbox assembly is fixed on the crankcase body, and the cylinder spacing of the five-cylinder plunger pump is 13-14 inches.
Furthermore, the crankcase body and the crosshead box body are integrally welded to form a power end shell, the power end shell is connected with the spacer, the power end shell comprises vertical plates, bearing seats, a front end plate, a rear cover plate, a bottom plate, a supporting plate and an upper cover plate, the number of the vertical plates is 6, the number of the bearing seats is 6, one vertical plate is correspondingly connected with one bearing seat, the 6 vertical plates are arranged in parallel to form a power end cavity, the bottom plate is arranged at the bottom of the power end cavity, the upper cover plate is arranged at the top of the power end cavity, the front end plate is arranged at the front end of the power end cavity, the rear cover plate is arranged at the rear end of the power end cavity, and the supporting plate is arranged between every two adjacent vertical plates which are arranged in parallel.
Furthermore, a crankshaft support body is arranged at the bottom of the crankcase body and used for supporting the crankcase body.
Furthermore, a crosshead support body is arranged at the bottom of the crosshead box body and is used for supporting the crosshead box body.
Furthermore, a hydraulic support body is arranged at the bottom of the spacing frame and used for supporting the hydraulic end assembly.
Furthermore, a crankshaft is arranged in the crankcase body, a spline is arranged on the crankshaft, and the reduction gearbox assembly is connected with the spline.
Furthermore, a crosshead assembly is arranged in the crosshead box body, a connecting rod assembly is arranged between the crankcase body and the crosshead box body, a crankshaft is arranged in the crankcase body, one end of the connecting rod assembly is connected with the crankshaft through a connecting rod bearing bush, the other end of the connecting rod assembly is connected with the crosshead assembly through a crosshead bearing bush, and the connecting rod bearing bush and the crosshead bearing bush are steel back bearing bushes with alloy coatings.
Further, the high power five cylinder plunger pump has a stroke of 11 inches.
Compared with the prior art, the beneficial effects of the utility model are that: the cylinder spacing of the five-cylinder plunger pump is 13-14 inches, the bearing area of the connecting rod, the cross head and the bearing bush is increased, the high-power output of the five-cylinder plunger pump is guaranteed, the specific power of the five-cylinder plunger pump can reach 7000hp, the problem that the shale gas fracturing well site is small in area and a large number of required fracturing devices can be effectively solved through the high-power five-cylinder plunger pump, the use of the devices can be reduced, and the well site arrangement is facilitated. The crankshaft box body and the crosshead box body in the power end assembly of the five-cylinder plunger pump are in an integral welding structure, so that the structural strength of the power end assembly is higher, the supporting stability is better, and the vibration of the whole pump can be reduced. The multipoint support design of the crankshaft box body, the crosshead box body and the hydraulic end assembly can improve the support strength of the five-cylinder plunger pump, reduce vibration, better guarantee high-load operation and more stable operation. The 11-inch long stroke design can better meet the operation requirement of large displacement and improve the operation efficiency.
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural view of a five-cylinder plunger pump.
FIG. 2 is a schematic diagram of a power end assembly.
FIG. 3 is a schematic diagram of the power end housing construction.
Fig. 4 is a schematic structural view of the reduction gearbox assembly.
Fig. 5 is a cross-sectional view of a planetary stage reduction gearbox.
Fig. 6 is a cross-sectional view of a parallel stage reduction gearbox.
Fig. 7 is a schematic structural view of the crankshaft.
FIG. 8 is a schematic view of the connection of the link assembly to the crosshead assembly.
Wherein, 1, a power end assembly, 2, a reduction gearbox assembly, 3, a hydraulic end assembly, 4, a driving flange, 5, a power end shell, 6, a crankshaft, 7, a bearing, 8, a connecting rod bearing bush, 9, a connecting rod body, 10, a slide rail, 11, a crosshead, 12, a crosshead bearing bush, 13, a pull rod, 14, a spacing frame, 15, a long screw rod, 16, a nut, 17, a hoop, 18, a plunger, 19, a valve box, 20, a crankshaft support body, 21, a crosshead support body, 22, a hydraulic support body, 23, a rear cover plate, 24, a vertical plate, 25, a bearing seat, 26, a bottom plate, 27, a support plate, 28, a front end plate, 29, an upper cover plate, 30, a parallel stage reduction gearbox, 31, a planet stage reduction gearbox, 32, an inner gear ring, 33, a planet wheel, 34, a sun wheel, 35, a planet carrier, 36, a large gear, 37, a small gear, 38, a spline, 41. crosshead gland, 42, guide plate, 43, screw.
Detailed Description
In the embodiment, as shown in fig. 1 to 8, a five-cylinder plunger pump with an integral power end structure comprises a power end assembly 1, a hydraulic end assembly 3 and a reduction gearbox assembly 2, wherein one end of the power end assembly 1 is connected with the hydraulic end assembly 3, the other end of the power end assembly 1 is connected with the reduction gearbox assembly 2, the power end assembly 1 comprises a crankcase body, a crosshead body and a spacer 14, the crankcase body and the crosshead body are integrally welded to form a power end housing 5, the power end housing 5 is connected with the spacer 14, the power end housing 5 comprises vertical plates 24, bearing seats 25, a front end plate 28, a rear cover plate 23, a bottom plate 26, a support plate 27 and an upper cover plate 29, the number of the vertical plates 24 is 6, the number of the bearing seats 25 is 6, one vertical plate 24 is correspondingly connected with one bearing seat 25, and the 6 vertical plates 24 are arranged in parallel to form a power end cavity, a bottom plate 26 is arranged at the bottom of the power end cavity, an upper cover plate 29 is arranged at the top of the power end cavity, a front end plate 28 is arranged at the front end of the power end cavity, a rear cover plate 23 is arranged at the rear end of the power end cavity, and a support plate 27 is arranged between two adjacent vertical plates 24 which are arranged in parallel. The crankshaft box body and the crosshead box body in the power end assembly 1 of the five-cylinder plunger pump are in an integral welding structure, so that the structural strength of the power end assembly 1 is higher, the supporting stability is better, the bearing deformation of the power end shell 5 can be effectively reduced, the vibration of the whole pump can be reduced, and the running stability of the five-cylinder plunger pump is improved.
The bottom of the crankcase body is provided with a crankshaft support body 20, and the crankshaft support body 20 is used for supporting the crankcase body. The bottom of the crosshead box body is provided with a crosshead support body 21, and the crosshead support body 21 is used for supporting the crosshead box body. The bottom of the spacing frame 14 is provided with a hydraulic support body 22, and the hydraulic support body 22 is used for supporting the hydraulic end assembly 3. The five-cylinder plunger pump adopts a multipoint support design, so that the support strength of the five-cylinder plunger pump can be improved, the vibration is reduced, the high-load operation is better ensured, and the operation is more stable.
The crankshaft 6 and the bearing 7 are arranged in the crankcase body, the crankshaft 6 is integrally forged by alloy steel, the crankshaft 6 comprises six shaft necks and five crank throws, one crank throw is arranged between every two adjacent shaft necks, and the cylinder spacing of the five-cylinder plunger pump is 13-14 inches. The design of increasing the cylinder interval is favorable to increasing the area of contact of bent axle 6 and connecting rod axle bush 8, cross head 11 and slide rail 10, improves support strength. The high-power output of the five-cylinder plunger pump is guaranteed, the problem that the shale gas fracturing well site is small in area and many required fracturing equipment are effectively solved by the high-power five-cylinder plunger pump, the use of the equipment can be reduced, and the well site arrangement is facilitated. The number of the bearings 7 is 6, 6 bearings 7 are arranged on six shaft necks, and the outer rings of the bearings 7 are assembled on 6 bearing seats 25 of the power end shell 5, so that the rotary motion can be realized in the bearing seats 25.
The crankshaft 6 is internally provided with a spline 38, the reduction gearbox assembly 2 is connected with the power end shell 5 through a bolt, the reduction gearbox assembly 2 is provided with an external spline, the external spline is connected with the spline 38 and used for power output, and the installation angle of the reduction gearbox assembly 2 can be adjusted according to input requirements. A driving flange 4 is arranged outside the reduction gearbox assembly 2, and a power source is externally connected through the driving flange 4 to realize power input.
The crosshead assembly is arranged in the crosshead box body, the connecting rod assembly is arranged between the crankcase body and the crosshead box body, the crankshaft 6 is arranged in the crankcase body, one end of the connecting rod assembly is connected with the crankshaft 6 through the connecting rod bearing bush 8, the other end of the connecting rod assembly is connected with the crosshead assembly through the crosshead bearing bush 12, reciprocating swing can be achieved, and the other end of the crosshead assembly is connected with the pull rod 13. The pull rod 13 is of a hollow structure. The connecting rod bearing bush 8 and the crosshead bearing bush 12 are both steel back bearing bushes with alloy coating layers, and have large width-diameter ratio and high supporting strength.
The power end shell 5 is internally provided with a supporting plate 27 on which 2 sliding rails 10 are fixed, wherein the 2 sliding rails 10 form a semicircular space, and the crosshead 11 is arranged in the semicircular space and can realize reciprocating linear motion.
The crosshead assembly is designed in a split structure and comprises a crosshead gland 41 and a crosshead 11, and the crosshead gland 41 is connected with the crosshead 11 so as to be convenient for assembling and disassembling with the connecting rod assembly.
The connecting rod assembly comprises a connecting rod cover 39 and a connecting rod body 9, the connecting rod cover 39 and the connecting rod body 9 are formed by cutting after integral forging, the strength is high, the connecting rod cover 39 and the connecting rod body 9 are connected through bolts, specifically, one end of the connecting rod body 9 is connected with a crank through the connecting rod cover 39, a connecting rod bolt 40 and a connecting rod bearing bush 8, and the other end of the connecting rod body 9 is connected with a crosshead 11 through a crosshead gland 41 and a crosshead bearing bush 12. Guide plates 42 are fixed to the upper and lower ends of the crosshead 11 by screws 43, and the guide plates 42 are made of a copper alloy material and directly contact the slide rail 10 to move relative to each other.
And lubricating oil paths are designed on the crankshaft 6, the connecting rod body 9 and the crosshead 11 and are used for lubricating the bearing 7, the connecting rod bearing bush 8 and the crosshead bearing bush 12.
The hydraulic end assembly 3 comprises a valve box 19, a plunger 18, a clamp 17 and the like, the plunger 18 and the pull rod 13 are connected together through the clamp 17 and are fixed on the spacing frame 14 through a long screw 15 and a nut 16, and the long screw 15 is connected to the power end shell 5 through threads.
The stroke of the five-cylinder plunger pump of the integrated power end structure is 11 inches. The long-stroke design is very suitable for the current shale gas fracturing zipper type operation requirement, the number of well site equipment is reduced, and the operation efficiency and the economical efficiency are improved.
The reduction gearbox assembly 2 comprises a planetary reduction gearbox 31 and a parallel reduction gearbox 30, one end of the planetary reduction gearbox 31 is connected with the power end assembly 1, the other end of the planetary reduction gearbox 31 is connected with the parallel reduction gearbox 30, secondary speed reduction of the reduction gearbox assembly 2 is achieved through the planetary reduction gearbox 31 and the parallel reduction gearbox 30, and the reduction ratio is 8:1-15: 1. The parallel reduction gearbox 30 comprises a bull gear 36 and a pinion gear 37 and performs primary reduction; the planetary reduction gearbox 31 is a planetary gear mechanism consisting of an annular gear 32, four planetary gears 33, a sun gear 34 and a planet carrier 35 and performs secondary reduction. The sun gear 34 is located in the center of the planetary gear mechanism, meshes with the planet gears 33, and is coaxial with the large gear 36 of the parallel stage reduction gearbox 30. When the driving device operates, the external power source of the driving flange 4 drives the input shaft to rotate, the input shaft is transmitted to the large gear 36 through the small gear 37 to realize primary speed reduction, the input shaft is transmitted to the sun gear 34 through the large gear 36, the sun gear 34 drives the planet carrier 35 through the planet gear 33 to realize secondary speed reduction, and finally power is transmitted to the crankshaft 6 through the spline 38. The large transmission ratio can be obtained through two-stage speed change, the input torque is effectively reduced, and the stroke frequency of the pump is reduced.
The working principle is as follows: external power or rotating speed drive the reduction box assembly 2 to rotate through the driving flange 4, power and torque are transmitted to the crankshaft 6 through the spline 38 through two-stage speed change, the crankshaft 6 and the bearing 7 rotate in the power end shell 5 to drive the connecting rod body 9, the crosshead 11 and the pull rod 13 to move, the rotating motion of the crankshaft 6 is converted into reciprocating linear motion of the pull rod 13, and the pull rod 13 drives the plunger 18 to reciprocate in the valve box 19 through the hoop 17, so that suction of low-pressure liquid and discharge of high-pressure liquid are realized, and pumping of the liquid is realized.
It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A high-power five-cylinder plunger pump is characterized in that: the five-cylinder plunger pump comprises a power end assembly, a hydraulic end assembly and a reduction gearbox assembly, wherein the power end assembly comprises a crankcase body, a crosshead case body and a spacing frame, the crankcase body, the crosshead case body and the spacing frame are sequentially connected, the hydraulic end assembly is fixed on the spacing frame, the reduction gearbox assembly is fixed on the crankcase body, and the cylinder spacing of the five-cylinder plunger pump is 13-14 inches.
2. The high power five cylinder plunger pump according to claim 1, wherein: the improved crosshead box is characterized in that the crankshaft box body and the crosshead box body are integrally welded to form a power end shell, the power end shell is connected with a spacer, the power end shell comprises vertical plates, bearing seats, a front end plate, a rear cover plate, a bottom plate, a supporting plate and an upper cover plate, the number of the vertical plates is 6, the number of the bearing seats is 6, one vertical plate is correspondingly connected with one bearing seat, the 6 vertical plates are arranged in parallel to form a power end cavity, the bottom of the power end cavity is provided with the bottom plate, the top of the power end cavity is provided with the upper cover plate, the front end of the power end cavity is provided with the front end plate, the rear end of the power end cavity is provided with the rear cover plate, and the supporting plate is arranged between the.
3. The high power five cylinder plunger pump according to claim 1, wherein: the bottom of the crankcase body is provided with a crankshaft support body, and the crankshaft support body is used for supporting the crankcase body.
4. The high power five cylinder plunger pump according to claim 1, wherein: the crosshead support body is arranged at the bottom of the crosshead box body and is used for supporting the crosshead box body.
5. The high power five cylinder plunger pump according to claim 1, wherein: and a hydraulic support body is arranged at the bottom of the spacing frame and is used for supporting the hydraulic end assembly.
6. The high power five cylinder plunger pump according to claim 1, wherein: the reduction gearbox is characterized in that a crankshaft is arranged in the crankcase body, a spline is arranged on the crankshaft, and the reduction gearbox assembly is connected with the spline of the crankshaft.
7. The high power five cylinder plunger pump according to claim 1, wherein: the crosshead assembly is arranged in the crosshead box body, the connecting rod assembly is arranged between the crankshaft box body and the crosshead box body, the crankshaft is arranged in the crankshaft box body, one end of the connecting rod assembly is connected with the crankshaft through a connecting rod bearing bush, the other end of the connecting rod assembly is connected with the crosshead assembly through a crosshead bearing bush, and the connecting rod bearing bush and the crosshead bearing bush are steel-backed bearing bushes with alloy coatings.
8. The high power five cylinder plunger pump according to claim 1, wherein: the stroke of the high power five cylinder plunger pump is 11 inches.
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| CN201921833171.7U CN210769169U (en) | 2019-10-29 | 2019-10-29 | High-power five-cylinder plunger pump |
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| CN201921833171.7U CN210769169U (en) | 2019-10-29 | 2019-10-29 | High-power five-cylinder plunger pump |
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