CN210759229U - Full-automatic carousel formula laminating equipment - Google Patents
Full-automatic carousel formula laminating equipment Download PDFInfo
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- CN210759229U CN210759229U CN201920874014.4U CN201920874014U CN210759229U CN 210759229 U CN210759229 U CN 210759229U CN 201920874014 U CN201920874014 U CN 201920874014U CN 210759229 U CN210759229 U CN 210759229U
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Abstract
The utility model discloses a full-automatic turntable type laminating equipment, which is used for grabbing a mobile phone placed on a charging tray to a laminating station for precise laminating, and comprises an automatic feeding and discharging mechanism, a multifunctional robot for grabbing materials, a CCD (charge coupled device) detection system for detecting the positions of the mobile phone and a membrane, a turntable mechanism for driving the mobile phone and the membrane to rotate, and a film pressing mechanism for pressing the mobile phone and the membrane; the CCD detection system comprises a primary positioning CCD camera, a diaphragm CCD camera and a film pressing CCD camera. The multifunctional robot can realize the integrated operation of material taking, film sucking, positioning, film tearing and waste discharge, is matched with an automatic feeding and discharging mechanism for use, realizes the recovery operation of automatic feeding and automatic discharging, does not need manual operation, and has high efficiency; before film pasting, a UVW alignment platform is adopted for accurate positioning and vacuum pasting, and pasting precision is high; the method has the advantages of high-efficiency production, high laminating precision, high safety factor and the like.
Description
Technical Field
The utility model relates to a cell-phone window laminating field especially relates to a full-automatic carousel formula laminating equipment.
Background
In the prior art, the market is guided by 'semi-automatic turnover type laminating equipment' at the leading edge at home and abroad. The semi-automatic turnover type laminating equipment is divided into an upper cavity and a lower cavity, and is operated by two persons by one machine. The front worker is responsible for tearing the membrane, aligning the membrane by the jig and putting the membrane into the lower cavity; an operator behind the equipment is responsible for aligning the mobile phone cover jig, and places the mobile phone cover into the upper cavity; pressing a starting key, taking a picture of the CCD for alignment, keeping the lower cavity still, turning the upper cavity, covering the lower cavity, forming a dense air vacuum cavity to finish vacuum lamination, and manually taking materials after lamination is finished. The equipment needs two persons to operate continuously all day after, which wastes human resources and has poor precision. Meanwhile, the length of time for turning the upper cavity is long, so that the efficiency is low, the occupied space of 180-degree turning is large, the influence of the collision of the upper cavity and the lower cavity in overweight turning for a long time on the precision of the equipment is large, the collision of the upper cavity and the lower cavity in overturning also causes great loss on parts of the equipment, the operation is complex, the service life of the whole equipment is shortened, and the production and maintenance cost is improved. In addition, the safety factor of the overturning and laminating mechanism is low, and the personal safety of debugging personnel and operating personnel is threatened.
Accordingly, the prior art is deficient and needs improvement.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the full-automatic rotating disc type laminating equipment is high in efficient production, laminating precision and safety coefficient.
The technical scheme of the utility model as follows: a full-automatic rotary table type laminating device is used for grabbing a mobile phone placed on a material tray to a laminating station for accurate lamination and comprises an automatic feeding and discharging mechanism, a multifunctional robot used for grabbing materials, a CCD detection system used for detecting the positions of the mobile phone and a membrane, a rotary table mechanism used for driving the mobile phone and the membrane to rotate and a film pressing mechanism used for pressing the mobile phone and the membrane; unloading mechanism establishes on carousel mechanism right side in the automation, multi-functional robot establishes between carousel mechanism and the automatic unloading mechanism of going up, press mold mechanism establishes in carousel mechanism rear side top, CCD detecting system is including just fixing a position CCD camera, diaphragm CCD camera and press mold CCD camera, it is equipped with the location platform just that is used for placing the cell-phone to go up between unloading mechanism and the carousel mechanism in the automation, just fix a position the CCD camera and establish in the location platform left side top just, the diaphragm CCD camera is established in carousel mechanism left side top, press mold CCD camera is established in press mold mechanism.
Adopt above-mentioned technical scheme, full-automatic carousel formula laminating equipment in, multi-function robot includes base, rotation mechanism, lift lead screw and is used for snatching the multi-functional subassembly of material, rotation mechanism establishes on the base, the lift lead screw is located on rotation mechanism, lift lead screw bottom is connected with multi-functional subassembly.
By adopting the technical scheme, in the full-automatic rotating disc type laminating equipment, the multifunctional assembly comprises a mounting seat, a material taking assembly, a film absorbing assembly and a film tearing and waste discharging assembly; the material taking assembly comprises a material taking cylinder and a vacuum chuck, the mounting seat is connected with the lifting screw rod, the material taking cylinder is arranged on the first side of the mounting seat, and the bottom of the material taking cylinder is connected with the vacuum chuck; the membrane suction assembly comprises a membrane suction cylinder and a vacuum suction plate, the membrane suction cylinder is arranged on the second side of the mounting seat, and the bottom of the membrane suction cylinder is connected with the vacuum suction plate; dyestripping waste discharge assembly includes dyestripping Z axial cylinder, film clamping finger and tong rotating electrical machines, mount pad second side top is located to dyestripping Z axial cylinder, film clamping finger locates on the film clamping finger cylinder piston rod, film clamping finger cylinder side is connected with tong rotating electrical machines.
Adopt above-mentioned each technical scheme, full-automatic carousel formula laminating equipment in, carousel mechanism includes carousel platform and rotation motor, the axis of rotation and the central connection in carousel platform bottom that rotate the motor, the carousel bench is equipped with the tool platform that four equidistance set up, is respectively for the first station tool platform that is used for placing the cell-phone, the second station tool platform that is used for placing the diaphragm, the third station tool platform that is used for cell-phone and diaphragm pressfitting and the fourth station tool platform that is used for the unloading, first station tool platform is established in carousel platform front side, second station tool platform is established in carousel platform left side, third station tool platform is established in carousel platform rear side, fourth station tool platform is established in carousel platform right side, second station tool bench side is equipped with the diaphragm CCD camera.
Adopt each technical scheme above, full-automatic carousel formula laminating equipment in, press mold mechanism includes portal frame, servo motor, press mold groove, UVW counterpoint platform and vacuum chamber, servo motor establishes on the portal frame roof, servo motor establishes in UVW counterpoint platform top, press mold groove establishes in the vacuum chamber, be connected with the lead screw cover on the press mold groove, lead screw cover top is connected with servo motor's output shaft lead screw, be equipped with pressure sensor on servo motor's the output shaft, the vacuum chamber is equipped with the opening with third station tool platform adaptation, the fixed plate center and the fly leaf center of UVW counterpoint platform are provided with central logical groove respectively, the lead screw cover passes two central logical grooves from last to down, the fixed plate and the portal frame roof fixed connection of UVW counterpoint platform, the fly leaf and 54 of UVW counterpoint platform pass through the fixed block and are connected, and the film pressing CCD camera is connected with a portal frame top plate.
Adopt above-mentioned each technical scheme, full-automatic carousel formula laminating equipment in, unloading mechanism includes fixed station, intermediate transfer belt, feed mechanism and unloading mechanism in the automation, feed mechanism and unloading mechanism structure are the same, the intermediate transfer belt is located on the fixed station, feed mechanism establishes at the intermediate transfer belt back end, unloading mechanism establishes at the intermediate transfer belt anterior segment.
By adopting the technical scheme, in the full-automatic rotating disc type laminating equipment, the feeding mechanism and the discharging mechanism respectively comprise a lifting motor, a lifting table, a ball screw, a screw nut, four ejector rods, two transverse cylinders and two conversion spigots, the two ends of each conversion spigots are respectively provided with an L-shaped spigots matched with the side socket grooves of the material disc, the two transverse cylinders are symmetrically arranged on the two sides of the fixed table, and piston rods of the transverse cylinders are connected with the middle parts of the conversion spigots; the lifting motor is characterized in that a rotating shaft is connected with the bottom of the ball screw, a screw nut is sleeved on the ball screw and arranged on the lifting platform, and four ejector rods are respectively arranged at four corners of the top surface of the lifting platform.
Adopt above-mentioned each technical scheme, full-automatic carousel formula laminating equipment in, the primary positioning platform front side is equipped with the diaphragm box.
By adopting the technical scheme, in the full-automatic rotating disc type laminating equipment, the front side of the rotating disc mechanism is provided with the waste film collecting box.
By adopting the technical proposal, the utility model realizes the operation steps of automatic feeding, waiting for film pasting, and automatic discharging and recycling of the mobile phone after film pasting by using the multifunctional robot in cooperation with the automatic feeding and discharging mechanism, thereby saving the complexity of manual operation and improving the efficiency; meanwhile, the multifunctional robot can realize the integrated automatic operation of material taking, film sucking, positioning, film tearing and waste discharge, and has accurate operation and high efficiency; the CCD detection device accurately positions the mobile phone and the film in the whole process, so that the alignment and lamination accuracy is improved; in addition, before the mobile phone is pasted with a film, a UVW alignment platform is adopted for accurate positioning, and vacuumizing treatment is carried out, so that bubbles are reduced, and high-quality pasting precision is guaranteed; the whole device is operated automatically, the production efficiency is high, the productivity is improved to 10 pieces/Min from 3 pieces/Min of the semi-automatic equipment, the precision of product fitting is also improved, and the precision is improved to 0.03mm from 0.1mm of the semi-automatic equipment.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 is a schematic structural view of the multifunctional robot of the present invention;
FIG. 4 is a front perspective view of the multifunctional module of the present invention;
fig. 5 is a schematic view of a back side three-dimensional structure of the multifunctional component of the present invention;
FIG. 6 is a schematic view of the three-dimensional structure of the automatic loading and unloading mechanism of the present invention;
FIG. 7 is a schematic view of the internal structure of the automatic loading and unloading mechanism of the present invention;
fig. 8 is a schematic perspective view of the turntable platform of the present invention;
fig. 9 is a schematic view of the three-dimensional structure of the film pressing mechanism of the present invention;
fig. 10 is a schematic view of the internal structure of the film pressing mechanism of the present invention;
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-10, the embodiment provides a full-automatic rotating disc type laminating apparatus for grabbing a mobile phone placed on a material tray to a film laminating station for precise film lamination, which includes an automatic loading and unloading mechanism 2, a multifunctional robot 3 for grabbing materials, a CCD detection system for detecting the positions of the mobile phone and a film, a rotating disc mechanism 4 for driving the mobile phone and the film to rotate, and a film laminating mechanism 5 for laminating the mobile phone and the film; unloading mechanism 2 establishes on 3 right sides of carousel mechanism in the automation, multifunctional robot 3 establishes and goes up between unloading mechanism 2 in carousel mechanism 4 and automation, press mold mechanism 5 establishes in 4 rear sides tops of carousel mechanism, CCD detecting system is including first location CCD camera 61, diaphragm CCD camera 62 and press mold CCD camera, be equipped with the first location platform 11 that is used for placing the cell-phone between unloading mechanism 2 and the carousel mechanism 4 in the automation, first location CCD camera 61 is established in first location platform left side top, diaphragm CCD camera 62 is established in 3 left sides tops of carousel mechanism, press mold CCD camera is established in press mold mechanism 5.
As shown in fig. 6 and 7, the automatic loading and unloading mechanism 2 can realize automatic loading of a mobile phone or other film-pasted products to wait for film pasting and automatic unloading and recycling operations of the film-pasted products. Preferably, the automatic loading and unloading mechanism 2 includes a fixed table, an intermediate conveyor 23, a loading mechanism 24, and a unloading mechanism 25. The feeding mechanism 24 and the blanking mechanism 25 are identical in structure, the intermediate conveyor belt 23 is arranged on the fixed platform, the feeding mechanism 24 is arranged at the rear section of the intermediate conveyor belt 23, and the blanking mechanism 25 is arranged at the front section of the intermediate conveyor belt 23. The feeding mechanism 24 is arranged at the rear section of the middle conveyor belt 23, and when the middle conveyor belt 23 moves forwards, feeding operation is realized, and at the moment, the multifunctional robot 3 waits for a material taking process; the blanking mechanism 25 is arranged at the front section of the middle conveyor belt 23, and when the film-pasted product is taken by the multifunctional robot 3 into the blanking mechanism 25, automatic recovery operation is realized.
As shown in fig. 6 and 7, in order to automate the operations of the feeding mechanism 24 and the discharging mechanism 25, each of the feeding mechanism 24 and the discharging mechanism 25 includes a lifting motor 245, a lifting table 248, a ball screw 246, a screw nut 247, four push rods 242, two transverse cylinders 243, and two switching fingers 244. Two ends of each conversion hand 244 are respectively provided with an L-shaped hand which is matched with the socket groove 2411 at the side of the tray 241, two transverse cylinders 243 are symmetrically arranged at two sides of the fixed station, and piston rods of the transverse cylinders 243 are connected with the middle part of the conversion hand 244. The rotating shaft of the lifting motor 245 is connected with the bottom of the ball screw 246, the ball screw 246 is sleeved with a screw nut 247, the screw nut 247 is arranged on the lifting table 248, and the four push rods 242 are respectively arranged at the four corners of the top surface of the lifting table 248. Thus, when the two conversion hands 244 move horizontally toward each other toward the middle of the intermediate conveyor belt 23 under the action of the transverse cylinders 243, the plurality of trays 241 are stacked together and placed on the conversion hands 244, and the four conversion hands 244 support the plurality of trays 241 together, that is, the conversion hands 244 are inserted into the side socket groove 2411 at the bottom of the tray stack.
As shown in fig. 6 and 7, each of the feeding mechanism 24 and the discharging mechanism 25 includes a material tray stack formed by stacking a plurality of material trays 241, in this embodiment, the material tray stack is formed by stacking two material trays 241, and a plurality of mobile phones are placed in each material tray 241. The four push rods 242 can support the tray stack, the push rods 242 move upwards for 2mm under the driving of the lifting motor 245, at the moment, the two trays 241 are supported by the push rods 242, the conversion inserting hand 244 moves reversely under the action of the transverse air cylinder 243, and the conversion inserting hand 244 is separated from the side inserting groove 2411. The lifting motor 245 drives the top rod 242 to move downwards by the height of one tray 241, at the moment, the transverse cylinder 243 drives the conversion inserting hand 244 to move in the same direction, and the conversion inserting hand 244 is inserted into the socket groove of the tray 241 above. That is, the transfer gripper 244 holds the upper tray 241, the lift pin 242 holds the lower tray 241, and the lift pin 242 continues to descend until it lands on the intermediate conveyor 23, and the lower tray 241 is fed to the middle section of the intermediate conveyor 23 by the conveying action of the intermediate conveyor 23, so that the material taking operation is performed by the multi-function robot 3. The blanking mechanism 25 has the same structure as the feeding mechanism 24, and the operation steps are the reverse process of the feeding mechanism 24, and the embodiment will not be described redundantly.
As shown in fig. 3-5, the multifunctional robot 3 is disposed between the turntable mechanism 4 and the automatic loading and unloading mechanism 2, and can realize integrated automatic operation of material taking, film suction, positioning, film tearing and waste discharge. Preferably, the multi-function robot includes a base 31, a swing mechanism 32, a lifting screw 33, and a multi-function module 34 for grasping the material. The rotating mechanism 32 is arranged on the base 31, the lifting screw rod 33 is arranged on the rotating mechanism 32, and the bottom end of the lifting screw rod 33 is connected with the multifunctional component 34. In this way, the swing mechanism 32 can move the multifunction assembly 34 back and forth in the lateral position, and the elevation screw 33 can move the multifunction assembly 34 up and down in the longitudinal position.
As shown in fig. 3-5, further, for the multifunctional robot 3 to realize the integrated automatic operation of material taking, film sucking, positioning, film tearing and waste discharging, the multifunctional assembly 34 includes a mounting seat, a material taking assembly, a film sucking assembly and a film tearing and waste discharging assembly. The material taking assembly comprises a material taking cylinder 341 and a vacuum chuck 342, the mounting seat is connected with the lifting screw rod 33, the material taking cylinder 341 is arranged on the first side of the mounting seat, and the bottom of the material taking cylinder 341 is connected with the vacuum chuck 342; the membrane absorption assembly comprises a membrane absorption cylinder 343 and a vacuum absorption plate 344, the membrane absorption cylinder 343 is arranged on the second side of the mounting seat, and the bottom of the membrane absorption cylinder 343 is connected with the vacuum absorption plate 344. The film tearing and waste discharging assembly comprises a film tearing Z-axis cylinder 347, a film clamping piece finger cylinder 346, a film clamping piece finger and a film clamping rotating motor 345, the film tearing Z-axis cylinder 347 is arranged at the top of the second side of the mounting seat, the film clamping piece finger is arranged on a piston rod of the film clamping piece finger cylinder 346, and the side surface of the film clamping piece finger cylinder 346 is connected with the film clamping rotating motor 345.
When the mobile phone is in the feeding mechanism 24, the taking component can place the mobile phone in the material tray 241 on the primary positioning table 11, wherein the vacuum chuck 342 can adsorb a mobile phone window, the vacuum chuck 342 can adsorb the mobile phone more stably under the telescopic action of the taking cylinder 341, and after image information acquisition and feedback of the primary positioning CCD camera 61, the mobile phone is placed in the turntable mechanism 4 for primary positioning; when the mobile phone is subjected to film pasting, the material taking assembly can place the mobile phone positioned in the turntable mechanism 4 in the material tray 241 of the blanking mechanism 25.
Preferably, a membrane box 12 is arranged on the front side of the primary positioning table 11 for facilitating film pasting. The membrane sucking component can suck the membranes in the membrane box 12 so as to carry out the membrane tearing process. The film tearing and waste discharging assembly can tear waste films of the sucked membranes and discharge the waste films, when the membranes are adsorbed by the vacuum adsorption plate 344, the film clamping finger cylinder 346 acts, the film clamping fingers clamp the waste films on the membranes, the clamping hand rotating motor 345 acts to tear the waste films on the membranes, and then the film tearing Z-axis cylinder 347 acts to completely separate the waste films; finally, the film clamping finger cylinder 346 is reset and the waste film is discarded. Further, a waste film collecting box 35 is provided on the front side of the turntable mechanism 4. The waste film collecting box 35 can collect waste films, and is practical and convenient.
As shown in fig. 2 and 8, the turntable mechanism 4 can carry the mobile phone product and the film, and can be used in cooperation with the multifunctional robot, and can be circularly sent to the film pressing mechanism 5 and the automatic loading and unloading mechanism 2. The turntable mechanism 4 comprises a turntable table 41 and a rotating motor, the rotating shaft of the rotating motor is connected with the center of the bottom of the turntable table 41, four jig tables which are arranged in equal intervals are arranged on the turntable table 41, and the jig tables are respectively a first station jig table 411 for placing a mobile phone, a second station jig table 412 for placing a membrane, a third station jig table 413 for laminating the mobile phone and the membrane, and a fourth station jig table 414 for blanking. First station tool table 411 is arranged on the front side of rotary table 41, second station tool table 412 is arranged on the left side of rotary table 41, third station tool table 413 is arranged on the rear side of rotary table 41, fourth station tool table 414 is arranged on the right side of rotary table 41, and diaphragm CCD camera 62 is arranged above second station tool table 412. The first station jig table 411 is arranged on the front side of the turntable table 41, and when the mobile phone is subjected to image information acquisition and feedback of the primary positioning CCD camera 61, the mobile phone is placed on the first station jig table 411 by the multifunctional robot 3 for primary positioning of the mobile phone; second station tool platform 412 is established in carousel platform 412 left side, and after multi-function robot 3 accomplished the waste film process, predetermine the diaphragm on the cell-phone window, carousel platform 41 clockwise turning 90, reachd second station tool platform 412, second station tool platform 412 top is equipped with diaphragm CCD camera 62, through diaphragm CCD camera 62, can carry out the image information collection of laminating position to the laminating of diaphragm and cell-phone to press the membrane. Third station tool platform 413 is established at carousel platform 41 rear side, and third station tool platform 413 is the film pressing station, and film pressing mechanism 5 can carry out film pressing laminating operation on third station tool platform 413. The fourth station jig table 414 is arranged on the right side of the turntable table 41, after film pasting is completed, the turntable table 41 rotates 90 degrees clockwise to reach the fourth station jig table 414, the mobile phone on the fourth station jig table 414 is a finished product after film pasting, and the mobile phone can be placed in the material tray 241 on the blanking mechanism 25 through material taking operation of the multifunctional robot 3.
As shown in fig. 1, 9 and 10, the film pressing mechanism 5 can perform a bonding operation of the mobile phone and the film in the turntable mechanism 4. Preferably, the film pressing mechanism 5 comprises a portal frame 51, a servo motor 52, a film pressing groove 57, a UVW alignment platform 53 and a vacuum chamber 54, the servo motor 52 is arranged on the top plate of the portal frame 51, the servo motor 52 is arranged above the UVW alignment platform 53, the film pressing groove 57 is arranged in the vacuum chamber 54, a screw rod sleeve 55 is connected on the film pressing groove 57, the top of the screw rod sleeve 55 is connected with an output shaft screw rod of the servo motor 52, a pressure sensor is arranged on an output shaft of the servo motor 52, the vacuum chamber 54 is provided with an opening matched with the third station jig stage 413, the centers of a fixed plate 531 and a movable plate 532 of the UVW alignment platform 53 are respectively provided with a central through groove, the screw rod sleeve 55 passes through the two central through grooves from top to bottom, the fixed plate 531 of the UVW alignment platform 53 is fixedly connected with the top plate of the portal frame 51, the, the film pressing CCD camera is connected with the top plate of the portal frame 51.
So, when carousel mechanism 4 rotated third station tool platform 413 to press mold mechanism 5 in, press mold CCD camera detected the image information between diaphragm and the cell-phone window and whether accords with the precision standard, if do not accord with, through the adjustment effect of UVW counterpoint platform 53, made cell-phone window and the abundant accurate counterpoint of diaphragm. Specifically, the UVW alignment platform 53 includes a fixed plate 531 and a movable plate 532, the fixed plate 531 is fixedly connected to a top plate of the gantry 51 and is a fixing member, the movable plate 532 is connected to the vacuum chamber 54 through a fixed block 56, the movable plate 532 can move in a horizontal direction to drive the vacuum chamber 54 connected thereto to move, an inner wall of the vacuum chamber 54 abuts against the membrane, and thus a degree of attachment between the membrane and a mobile phone window is adjusted until the degree of attachment meets a standard; if the output shaft of the servo motor 52 is matched with the screw rod sleeve 55, the servo motor 52 rotates, the rotation of the output shaft of the servo motor 52 is converted into the linear motion of the screw rod sleeve 55 through the screw rod connecting action between the output shaft of the servo motor 52 and the screw rod sleeve 55, and the screw rod sleeve 55 is connected with the film pressing groove 57, so that the film pressing groove 57 is driven to descend to complete the film pasting operation. It should be noted that the squeeze film groove 57 is adapted to the size of the mobile phone window. Meanwhile, the pressure sensor arranged on the output shaft of the servo motor 52 can monitor the pressure value between the film pressing groove 57 and the mobile phone window, when the monitored pressure is too large, the servo motor 52 stops rotating, and the situation that the mobile phone window is damaged by pressure due to the fact that the pressure of the film pressing groove 57 is too large is prevented. The UVW alignment platform 53 is connected with the vacuum chamber 54 through the fixing block 56, so that the adjustment effect of the fitting degree between the mobile phone window and the membrane is achieved; the servo motor 52 is connected with the film pressing groove 57 through the screw rod sleeve 55, and the lifting film pasting effect of the film pressing groove 57 is completed. Of course, a central control system is further provided in this embodiment, and the central control system can feed back the image information acquired by the CCD detection system and the pressure value received by the pressure sensor to the servo motor 52, thereby controlling the start or stop of the servo motor 52.
By adopting the technical proposal, the utility model realizes the operation steps of automatic feeding, waiting for film pasting, and automatic discharging and recycling of the mobile phone after film pasting by using the multifunctional robot in cooperation with the automatic feeding and discharging mechanism, thereby saving the complexity of manual operation and improving the efficiency; meanwhile, the multifunctional robot can realize the integrated automatic operation of material taking, film sucking, positioning, film tearing and waste discharge, and has accurate operation and high efficiency; the CCD detection device accurately positions the mobile phone and the film in the whole process, so that the alignment and lamination accuracy is improved; in addition, before the mobile phone is pasted with a film, a UVW alignment platform is adopted for accurate positioning, and vacuumizing treatment is carried out, so that bubbles are reduced, and high-quality pasting precision is guaranteed; the whole device is operated automatically, the production efficiency is high, the productivity is improved to 10 pieces/Min from 3 pieces/Min of the semi-automatic equipment, the precision of product fitting is also improved, and the precision is improved to 0.03mm from 0.1mm of the semi-automatic equipment.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic carousel formula laminating equipment for snatch the cell-phone of putting at the charging tray and carry out accurate pad pasting to the pad pasting station, its characterized in that: the automatic material feeding and discharging device comprises an automatic material feeding and discharging mechanism, a multifunctional robot for grabbing materials, a CCD (charge coupled device) detection system for detecting the positions of a mobile phone and a diaphragm, a turntable mechanism for driving the mobile phone and the diaphragm to rotate, and a film pressing mechanism for pressing the mobile phone and the diaphragm; unloading mechanism establishes on carousel mechanism right side in the automation, multi-functional robot establishes between carousel mechanism and the automatic unloading mechanism of going up, press mold mechanism establishes in carousel mechanism rear side top, CCD detecting system is including just fixing a position CCD camera, diaphragm CCD camera and press mold CCD camera, it is equipped with the location platform just that is used for placing the cell-phone to go up between unloading mechanism and the carousel mechanism in the automation, just fix a position the CCD camera and establish in the location platform left side top just, the diaphragm CCD camera is established in carousel mechanism left side top, press mold CCD camera is established in press mold mechanism.
2. The full-automatic carousel formula laminating equipment of claim 1, characterized in that: the multifunctional robot comprises a base, a rotary mechanism, a lifting screw rod and a multifunctional assembly used for grabbing materials, wherein the rotary mechanism is arranged on the base, the lifting screw rod is arranged on the rotary mechanism, and the bottom end of the lifting screw rod is connected with the multifunctional assembly.
3. The full-automatic carousel formula laminating equipment of claim 2, characterized in that: the multifunctional assembly comprises a mounting seat, a material taking assembly, a membrane absorbing assembly and a membrane tearing and waste discharging assembly; the material taking assembly comprises a material taking cylinder and a vacuum chuck, the mounting seat is connected with the lifting screw rod, the material taking cylinder is arranged on the first side of the mounting seat, and the bottom of the material taking cylinder is connected with the vacuum chuck; the membrane suction assembly comprises a membrane suction cylinder and a vacuum suction plate, the membrane suction cylinder is arranged on the second side of the mounting seat, and the bottom of the membrane suction cylinder is connected with the vacuum suction plate; dyestripping waste discharge assembly includes dyestripping Z axial cylinder, film clamping finger and tong rotating electrical machines, mount pad second side top is located to dyestripping Z axial cylinder, film clamping finger locates on the film clamping finger cylinder piston rod, film clamping finger cylinder side is connected with tong rotating electrical machines.
4. The full-automatic carousel formula laminating equipment of claim 1, characterized in that: the rotary table mechanism comprises a rotary table and a rotary motor, the rotary shaft of the rotary motor is connected with the center of the bottom of the rotary table, four jig tables which are arranged in equal degrees are arranged on the rotary table, namely a first station jig table for placing a mobile phone, a second station jig table for placing a diaphragm, a third station jig table for pressing the mobile phone and the diaphragm and a fourth station jig table for blanking, the first station jig table is arranged on the front side of the rotary table, the second station jig table is arranged on the left side of the rotary table, the third station jig table is arranged on the rear side of the rotary table, the fourth station jig table is arranged on the right side of the rotary table, and a diaphragm CCD camera is arranged above the second station jig table.
5. The full-automatic carousel formula laminating equipment of claim 4, characterized in that: the film pressing mechanism comprises a portal frame, a servo motor, a film pressing groove, a UVW contraposition platform and a vacuum chamber, the servo motor is arranged on the top plate of the portal frame, the servo motor is arranged above the UVW aligning platform, the film pressing groove is arranged in the vacuum chamber, the film pressing groove is connected with a screw rod sleeve, the top of the screw rod sleeve is connected with an output shaft screw rod of the servo motor, the output shaft of the servo motor is provided with a pressure sensor, the vacuum chamber is provided with an opening matched with the third station jig table, the center of the fixed plate and the center of the movable plate of the UVW contraposition platform are respectively provided with a central through groove, the screw rod sleeve penetrates through the two central through grooves from top to bottom, the fixed plate of the UVW alignment platform is fixedly connected with the top plate of the portal frame, the fly leaf of UVW counterpoint platform passes through the fixed block with vacuum chamber (54) and is connected, press mold CCD camera is connected with the portal frame roof.
6. The full-automatic carousel formula laminating equipment of claim 1, characterized in that: the automatic feeding and discharging mechanism comprises a fixed platform, an intermediate conveying belt, a feeding mechanism and a discharging mechanism, the feeding mechanism and the discharging mechanism are identical in structure, the intermediate conveying belt is arranged on the fixed platform, the feeding mechanism is arranged at the rear section of the intermediate conveying belt, and the discharging mechanism is arranged at the front section of the intermediate conveying belt.
7. The full-automatic carousel formula laminating equipment of claim 6, characterized in that: the feeding mechanism and the discharging mechanism respectively comprise a lifting motor, a lifting platform, a ball screw, a screw nut, four ejector rods, two transverse cylinders and two conversion inserting hands, L-shaped inserting hands matched with the side inserting grooves of the material tray are respectively arranged at two ends of each conversion inserting hand, the two transverse cylinders are symmetrically arranged at two sides of the fixed platform, and piston rods of the transverse cylinders are connected with the middle parts of the conversion inserting hands; the lifting motor is characterized in that a rotating shaft is connected with the bottom of the ball screw, a screw nut is sleeved on the ball screw and arranged on the lifting platform, and four ejector rods are respectively arranged at four corners of the top surface of the lifting platform.
8. The full-automatic carousel formula laminating equipment of claim 1, characterized in that: and a diaphragm box is arranged on the front side of the primary positioning table.
9. The full-automatic carousel formula laminating equipment of claim 1, characterized in that: the front side of the turntable mechanism is provided with a waste film collecting box.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110126250A (en) * | 2019-06-10 | 2019-08-16 | 深圳市迈越智能设备有限公司 | A kind of Full automatic rotating disc type abutted equipment |
CN112706411A (en) * | 2020-11-30 | 2021-04-27 | 联宝(合肥)电子科技有限公司 | Hot-melting laminating equipment and hot-melting laminating method |
CN112810883A (en) * | 2021-01-29 | 2021-05-18 | 赛尔康技术(深圳)有限公司 | Material stripping device for coil material sponge and automatic equipment for applying film in shell |
CN113246604A (en) * | 2021-06-04 | 2021-08-13 | 湖南标立通用科技有限公司 | Pad printing equipment |
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2019
- 2019-06-10 CN CN201920874014.4U patent/CN210759229U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110126250A (en) * | 2019-06-10 | 2019-08-16 | 深圳市迈越智能设备有限公司 | A kind of Full automatic rotating disc type abutted equipment |
CN110126250B (en) * | 2019-06-10 | 2024-06-14 | 深圳市迈越智能设备有限公司 | Full-automatic carousel formula laminating equipment |
CN112706411A (en) * | 2020-11-30 | 2021-04-27 | 联宝(合肥)电子科技有限公司 | Hot-melting laminating equipment and hot-melting laminating method |
CN112810883A (en) * | 2021-01-29 | 2021-05-18 | 赛尔康技术(深圳)有限公司 | Material stripping device for coil material sponge and automatic equipment for applying film in shell |
CN113246604A (en) * | 2021-06-04 | 2021-08-13 | 湖南标立通用科技有限公司 | Pad printing equipment |
CN113246604B (en) * | 2021-06-04 | 2022-11-18 | 湖南标立通用科技有限公司 | Pad printing equipment |
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