CN210534571U - Composite insulator self-cleaning and hydrophobicity detection control system - Google Patents
Composite insulator self-cleaning and hydrophobicity detection control system Download PDFInfo
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- CN210534571U CN210534571U CN201921174226.8U CN201921174226U CN210534571U CN 210534571 U CN210534571 U CN 210534571U CN 201921174226 U CN201921174226 U CN 201921174226U CN 210534571 U CN210534571 U CN 210534571U
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Abstract
A composite insulator automatic cleaning and hydrophobicity detection control system comprises a PLC system module, a cleaning equipment module, a detection equipment module, an image processing module, an alarm module, a data acquisition module, a human-computer interaction module and an industrial robot module. The cleaning equipment module comprises an automatic limiting and clamping mechanism, a cleaning device, a fan device and a first lighting device, and the detection equipment module comprises an industrial camera operation device, a spraying device and a second lighting device. The image processing module is mainly used for collecting and processing shooting data of the industrial camera and displaying a detection grade result. When the cleaning and detecting equipment operation module is in an abnormal condition, the PLC system starts the alarm module, and the data acquisition module is used for acquiring position data in the cleaning and detecting equipment operation process. The utility model discloses a cooperation between industrial robot module and the PLC system module can realize self-cleaning and hydrophobicity detection to composite insulator.
Description
The technical field is as follows: the utility model relates to an insulator washs and detects control technical field, concretely relates to composite insulator self-cleaning and hydrophobicity detection control system.
Background art:
the composite insulator is widely applied to the field of rail transit, and the performance of the composite insulator has important influence on the safe operation of a train. The composite insulator can adhere a large amount of dirt on the surface after being exposed outdoors for a long time, a dirty layer is formed on the outer surface of the insulator, the insulating capability of the surface of the insulator is reduced, the surface leakage current is increased, so that a pollution flashover accident occurs under normal voltage operation, the railway operation can be seriously influenced, a locomotive can be forced to stop, even a contact net lead is damaged, and the railway operation safety is seriously influenced; for power transmission lines, tripping of the line may result, resulting in severe economic losses. Therefore, the composite insulator must be replaced and cleaned regularly, and the possibility of pollution flashover of the insulator is accurately evaluated by means of water repellency grade judgment, so that whether the insulator can be used again or not is determined. At present, automatic equipment for cleaning and hydrophobicity detection of the composite insulator is designed, but a complete set of control system is not equipped for the automatic equipment for cleaning and hydrophobicity detection of the composite insulator at present.
The invention content is as follows:
the utility model aims to solve the technical problem that a control system that composite insulator self-cleaning and hydrophobicity detected is provided to foretell technical current situation to solve and not be equipped with one set of complete control system's shortcoming to the automation equipment that composite insulator washs and hydrophobicity detected at present.
The utility model discloses a solve the technical scheme that its technical problem adopted and do:
the automatic cleaning and hydrophobicity detection control system for the composite insulator mainly comprises a PLC system module, a cleaning equipment module, a detection equipment module, an image processing module, an alarm module, a data acquisition module, a human-computer interaction module and an industrial robot module.
The cleaning equipment module comprises an automatic limiting and clamping device, a cleaning device, a fan device and a first lighting device.
And the detection equipment module comprises an industrial camera operation device, a spraying device and a second lighting device, and the PLC system module outputs an instruction to control the cleaning and hydrophobicity detection equipment module.
And the image processing module is mainly used for collecting and processing shooting data of the industrial camera and displaying a hydrophobic detection grade result.
The alarm module is connected with the PLC system module, and when the cleaning and detecting equipment operation module is in an abnormal condition, the PLC system starts the alarm module.
And the data acquisition module comprises a limiting sensor and is used for acquiring position data in the operation process of the cleaning and detecting equipment and transmitting the acquired signals to the PLC system module.
The human-computer interaction module is connected with the PLC system module, and the field and remote monitoring of the equipment operation module can be realized. The cooperation between industrial robot module and the PLC system module can realize the self-cleaning and the hydrophobicity detection of composite insulator.
Preferably, the alarm module adopts a buzzer alarm.
Preferably, the limit sensor adopts an E3s-GS15N photoelectric proximity switch.
Preferably, the PLC module adopts a PLC model S7-200CPU 226.
Preferably, the man-machine interaction module adopts an ANYFACE 700H model cloud configuration industrial touch screen.
Preferably, the industrial camera adopts an OSG130-210UM high-speed industrial camera.
The utility model has the advantages that: the utility model provides a composite insulator self-cleaning and hydrophobicity detect control system accomplishes the self-cleaning task to composite insulator through the cleaning equipment module, the utility model discloses a detection equipment module accomplishes the detection task to the composite insulator hydrophobicity, and the detection equipment module transmits the testing result to the image processing module to obtain the discrimination level that the composite insulator hydrophobicity detected. When the equipment operation module is in an abnormal condition after cleaning and detection, the PLC system starts the alarm module. The data acquisition module acquires position data in the operation process of the cleaning and detecting equipment and transmits acquired signals to the PLC system module. The man-machine interaction module can realize the on-site and remote monitoring of the equipment operation module. The utility model discloses in industrial robot grabs composite insulator to material dish, washing and detection device according to setting for the procedure, through the communication cooperation between industrial robot module and the PLC system module, can realize detecting composite insulator's self-cleaning and hydrophobicity, more have automation and intellectuality. The utility model discloses use PLC control system as the core, link up each link and form closed-loop control, in the whole control system operation process, have better stability and security.
Description of the drawings:
fig. 1 is a block diagram of the present invention;
the specific implementation mode is as follows:
the present invention will be described in further detail with reference to the following embodiments.
As shown in the figure, the composite insulator automatic cleaning and hydrophobicity detection control system mainly comprises a PLC system module 1, a cleaning equipment module 2, a detection equipment module 3, an image processing module 8, an alarm module 4, a data acquisition module 5, a human-computer interaction module 7 and an industrial robot module 6.
The cleaning equipment module 2 comprises an automatic limiting and clamping mechanism 21, a cleaning device 22, a fan device 23 and a first lighting device 24. The detection equipment module 3 comprises a spraying device 31, an industrial camera running device 32 and a second lighting device 33, and the PLC system module 1 outputs instructions to control the cleaning and detection equipment module. And the image processing module 8 is mainly used for collecting and processing shooting data of the industrial camera and displaying a hydrophobic detection grade result. Alarm module 4 links to each other with PLC system module 1, and when washing and the unusual condition of check out test set operation module appearance, PLC system module 1 starts alarm module 4. The data acquisition module 5 comprises a limit sensor 51 and is used for acquiring position data of the cleaning and detecting equipment in the operation process and transmitting acquired signals to the PLC system module 1. The human-computer interaction module 7 is connected with the PLC system module 1, and can realize on-site and remote monitoring of the equipment operation module. The cooperation between the industrial robot module 6 and the PLC system module 1 can realize the automatic cleaning and the hydrophobicity detection of the composite insulator.
The alarm module 4 adopts a buzzer alarm 41.
The limit sensor 51 adopts an E3s-GS15N photoelectric proximity switch.
The PLC module 1 adopts an S7-200CPU226 PLC model.
The man-machine interaction module 7 adopts an ANYFACE 700H model cloud configuration industrial touch screen.
The industrial camera adopts an OSG130-210UM high-speed industrial camera.
The utility model discloses an above-mentioned technical scheme, there is following effect: the utility model provides a composite insulator self-cleaning and hydrophobicity detection control system accomplishes the self-cleaning task to composite insulator through cleaning equipment module 2, and automatic spacing fixture 21 can realize the washing to multiple model and size composite insulator, and fan device 23 air-dries the processing with the composite insulator after wasing. The utility model discloses a detection equipment module 3 accomplishes the detection task to the hydrophobicity of composite insulator, and 31 installation atomizer of spray set, camera shooting device 32 can realize reciprocating of camera, more do benefit to the detection to the hydrophobicity of composite insulator. The detection equipment module 3 transmits the detection result to the image processing module 8 to obtain the discrimination level of the hydrophobicity detection of the composite insulator. The PLC system module 1 outputs instructions to control the cleaning and detecting equipment module. When the equipment operation module is in an abnormal condition after cleaning and detection, the PLC system starts the alarm module 4. The data acquisition module 5 comprises a limit sensor 51, and is used for acquiring position data of the cleaning and detecting device in the operation process and transmitting acquired signals to the PLC system module 1. The human-computer interaction module 7 is connected with the PLC system module 1, on-site and remote monitoring of the equipment operation module can be achieved, and meanwhile remote monitoring can also be achieved through the WIFI wireless connection personal mobile phone (computer) 9. The utility model discloses in industrial robot module 6 snatchs composite insulator to material dish, washing and detection device according to setting for the procedure, through the communication cooperation between industrial robot module 6 and PLC system module 1, can realize detecting composite insulator's self-cleaning and hydrophobicity.
Claims (6)
1. The utility model provides a composite insulator self-cleaning and hydrophobicity detection control system which characterized in that: the system comprises a PLC system module, a cleaning equipment module, a detection equipment module, an image processing module, an alarm module, a data acquisition module, a human-computer interaction module and an industrial robot module; the cleaning equipment module comprises an automatic limiting and clamping device, a cleaning device, a fan device and a first lighting device, the detection equipment module comprises an industrial camera operation device, a spraying device and a second lighting device, and the PLC system module outputs instructions to control the cleaning and detection equipment module; the image processing module is mainly used for collecting and processing the shooting data of the industrial camera and displaying a detection grade result; the alarm module is connected with the PLC system module, and when the cleaning and detecting equipment operation module is abnormal, the PLC system starts the alarm module; the data acquisition module comprises a limit sensor and is used for acquiring position data in the operation process of the cleaning and detecting equipment and transmitting the acquired signals to the PLC system module; the human-computer interaction module is connected with the PLC system module, so that the field and remote monitoring of the equipment operation module can be realized; the cooperation between industrial robot module and the PLC system module can realize the self-cleaning and the hydrophobicity detection of composite insulator.
2. The automatic cleaning and hydrophobicity detection control system for composite insulators according to claim 1, characterized in that: the alarm module adopts a buzzer alarm.
3. The automatic cleaning and hydrophobicity detection control system for composite insulators according to claim 1, characterized in that: the limit sensor adopts an E3s-GS15N photoelectric proximity switch.
4. The automatic cleaning and hydrophobicity detection control system for composite insulators according to claim 1, characterized in that: the PLC module adopts a PLC model S7-200CPU 226.
5. The automatic cleaning and hydrophobicity detection control system for composite insulators according to claim 1, characterized in that: the man-machine interaction module adopts an ANYFACE 700H model cloud configuration industrial touch screen.
6. The automatic cleaning and hydrophobicity detection control system for composite insulators according to claim 1, characterized in that: the industrial camera adopts an OSG130-210UM high-speed industrial camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921174226.8U CN210534571U (en) | 2019-07-24 | 2019-07-24 | Composite insulator self-cleaning and hydrophobicity detection control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921174226.8U CN210534571U (en) | 2019-07-24 | 2019-07-24 | Composite insulator self-cleaning and hydrophobicity detection control system |
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| CN210534571U true CN210534571U (en) | 2020-05-15 |
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| CN201921174226.8U Expired - Fee Related CN210534571U (en) | 2019-07-24 | 2019-07-24 | Composite insulator self-cleaning and hydrophobicity detection control system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111696060A (en) * | 2020-06-08 | 2020-09-22 | 国网新疆电力有限公司乌鲁木齐供电公司 | Method and system for online monitoring hydrophobicity of composite insulator |
| CN113933215A (en) * | 2021-11-27 | 2022-01-14 | 中国南方电网有限责任公司超高压输电公司曲靖局 | Composite insulator hydrophobicity detection system, method and device and storage medium |
| CN116337722A (en) * | 2023-05-31 | 2023-06-27 | 国网湖北省电力有限公司超高压公司 | Hydrophobicity monitoring method and system based on image processing |
| CN117583307A (en) * | 2023-12-20 | 2024-02-23 | 国网甘肃省电力公司电力科学研究院 | Intelligent belt cleaning device of telescopic pillar insulator |
-
2019
- 2019-07-24 CN CN201921174226.8U patent/CN210534571U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111696060A (en) * | 2020-06-08 | 2020-09-22 | 国网新疆电力有限公司乌鲁木齐供电公司 | Method and system for online monitoring hydrophobicity of composite insulator |
| CN113933215A (en) * | 2021-11-27 | 2022-01-14 | 中国南方电网有限责任公司超高压输电公司曲靖局 | Composite insulator hydrophobicity detection system, method and device and storage medium |
| CN113933215B (en) * | 2021-11-27 | 2023-09-12 | 中国南方电网有限责任公司超高压输电公司曲靖局 | Composite insulator hydrophobicity detection system, method and device and storage medium |
| CN116337722A (en) * | 2023-05-31 | 2023-06-27 | 国网湖北省电力有限公司超高压公司 | Hydrophobicity monitoring method and system based on image processing |
| CN116337722B (en) * | 2023-05-31 | 2023-10-13 | 国网湖北省电力有限公司超高压公司 | Hydrophobicity monitoring method and system based on image processing |
| CN117583307A (en) * | 2023-12-20 | 2024-02-23 | 国网甘肃省电力公司电力科学研究院 | Intelligent belt cleaning device of telescopic pillar insulator |
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Granted publication date: 20200515 Termination date: 20210724 |