CN210312772U - Nanocrystalline magnetic crushing equipment - Google Patents
Nanocrystalline magnetic crushing equipment Download PDFInfo
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- CN210312772U CN210312772U CN201921306362.8U CN201921306362U CN210312772U CN 210312772 U CN210312772 U CN 210312772U CN 201921306362 U CN201921306362 U CN 201921306362U CN 210312772 U CN210312772 U CN 210312772U
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Abstract
A nanocrystalline magnetic crushing device comprises a feeding mechanism, a finished product discharging mechanism, a first winding mechanism and a second winding mechanism, wherein the feeding mechanism comprises a raw material disc, a first air expansion shaft, a magnetic powder brake and a first adjustable rolling shaft, and a first limiting rolling shaft is arranged between the feeding mechanism and the first winding mechanism; the finished product discharging mechanism comprises a finished product disc, a second inflatable shaft, a first motor and a second adjustable rolling shaft, and a second limiting rolling shaft is arranged between the finished product disc and the second inflatable shaft and between the finished product disc and the second adjustable rolling shaft and the second winding mechanism; the first winding mechanism and the second winding mechanism respectively comprise an air cylinder, a tension sensor, a broken magnetic roller, a main roller and a balance roller, the main roller is arranged below the broken magnetic roller, and the balance roller is arranged on one side of the main roller; the nanocrystalline roll enters a first winding mechanism through a raw material plate, a first adjustable rolling shaft and a first limiting rolling shaft, and is discharged from a finished product plate through a second winding mechanism, a second limiting rolling shaft and a second adjustable rolling shaft; the utility model discloses can realize that the nanocrystalline book mass production, solve present semi-manual work semi-automatization's inhomogeneous tight fracture problem of winding.
Description
Technical Field
The utility model relates to a nanocrystalline book processing field, more specifically says, relates to a garrulous magnetic equipment of nanocrystalline.
Background
Nanocrystalline materials in magnetic materials have excellent characteristics such as high magnetic permeability, high saturation magnetic flux, low loss, and the like, and thus have wide applications in the fields of sensors, transformers, switching power supplies, and the like. Because the nanocrystalline material is rapidly quenched and cooled, stress is generated due to structural unbalance, and the magnetic property of the nanocrystalline is very sensitive to the stress, the stress in the material is eliminated through heat treatment, so that the magnetic property of the material is improved. In the heat treatment process of the nanocrystalline material, due to different curvature radiuses of the coil layers, the shrinkage of the inner layer and the outer layer is inconsistent, the stress release is uneven, and therefore the mechanical properties of the inner layer and the outer layer are different to a certain extent, and therefore, before the heat treatment, the coiled material needs to be wound in a specific mode to obtain excellent magnetic properties. At present, the nanocrystalline roll is easy to fold and break under tension in the winding process, and the sliding roll is easy to scrap due to interlayer dislocation in the unwinding process, or the nanocrystalline strip is twisted to break and scrap in the unwinding error correction process, so that a winding and cutting device capable of improving the processing quality of the nanocrystalline roll is needed.
SUMMERY OF THE UTILITY MODEL
In view of this, for solving above-mentioned prior art not enough, the utility model aims at providing a garrulous magnetic equipment of nanocrystalline can realize nanocrystalline coiled material mass production, and production efficiency promotes to be showing, has solved present semi-manual work semi-automatization's inhomogeneous tight fracture problem of winding.
In order to achieve the above object, the utility model adopts the following technical scheme:
a nanocrystalline magnetic crushing device comprises a frame, a storage cabinet arranged below the frame and a nanocrystalline roll processing device arranged above the frame, the nanocrystalline roll processing device comprises a feeding mechanism and a finished product discharging mechanism which are symmetrically arranged on the rack, and a first winding mechanism and a second winding mechanism which are arranged between the feeding mechanism and the finished product discharging mechanism, the feeding mechanism comprises a first bracket, a raw material disc, a first air expansion shaft and a magnetic powder brake, the raw material disc is arranged on the first bracket, the first air expansion shaft penetrates through the raw material disc, the first bracket is provided with a first adjustable roller at one side of the raw material disc close to the first winding mechanism, and a first limiting roller is arranged between the feeding mechanism and the first winding mechanism; the finished product discharging mechanism comprises a second support, a finished product disc, a second air inflation shaft and a first motor, the finished product disc is arranged on the second support, the second air inflation shaft penetrates through the finished product disc and is connected with the first motor through a second coupler, a second adjustable rolling shaft is arranged on one side, close to the second winding mechanism, of the finished product disc on the second support, and a second limiting rolling shaft is arranged between the finished product discharging mechanism and the second winding mechanism; the nanocrystalline roll raw material sequentially passes through a raw material disc, a first adjustable rolling shaft and a first limiting rolling shaft, enters a first winding mechanism, and is discharged from a finished product disc through a second winding mechanism, a second limiting rolling shaft and a second adjustable rolling shaft;
the first winding mechanism and the second winding mechanism respectively comprise an air cylinder frame, an air cylinder, an adjustable hob module and a lower adjustable module, the air cylinder is arranged at the upper end of the air cylinder frame, the adjustable hob module comprises a tension sensor and a broken magnetic roller, the tension sensor is fixed on the air cylinder frame through a connecting plate, the connecting plate is connected with the lower end of the air cylinder, the broken magnetic roller is arranged below the tension sensor, and two ends of the broken magnetic roller are fixed on the connecting plate; the lower adjustable module comprises a main rolling shaft and a balance rolling shaft, the main rolling shaft is arranged below the magnetic crushing roller, the balance rolling shaft is arranged on one side of the main rolling shaft, and two ends of the balance rolling shaft are fixed on the air cylinder frame.
Furthermore, a handle is arranged on the outer side of the connecting plate.
Furthermore, an electric control touch screen is arranged on the rack.
Furthermore, the upper end of the cylinder is connected with a second motor.
Furthermore, a third motor for driving the main roller to rotate is mounted at the bottom of the cylinder frame.
Furthermore, a tension detector for detecting the tension of the nanocrystalline roll is arranged on the magnetic powder brake.
Furthermore, a hob is arranged on the broken magnetic roller.
Further, the balance roller of the first winding mechanism is arranged between the first limiting roller and the main roller of the first winding mechanism; and the balance roller of the second winding mechanism is arranged between the second limiting roller and the main roller of the second winding mechanism.
The utility model has the advantages that:
the utility model discloses a nanocrystalline garrulous magnetic equipment installation dismantlement is convenient, and the controllability is strong, through adopting from inside to outside to tighten up the technology mode, can ensure inside and outside tension equilibrium, can solve nanocrystalline and put the problem that the winding is tight easy to fracture, realizes solving the inhomogeneous winding fracture phenomenon problem of present semi-manual semi-automatization, can improve the operating efficiency greatly and avoid the uncontrollable factor that the people brought, can realize nanocrystalline coiled material mass production, and production efficiency promotes and is showing, and control system becomes more meticulous management and control;
the feeding mechanism and the finished product discharging mechanism are inflated through the inflatable shaft to fix the nanocrystalline roll, the unreeling tension of a raw material disc of the feeding mechanism is controlled by the braking torque of the magnetic powder brake, the braking torque is reduced along with the continuous reduction of the diameter of the coiled nanocrystalline roll, the tension of the nanocrystalline roll is detected through the tension detector, the torque of the magnetic powder brake is controlled, the unreeling tension is constant, and the phenomena that the nanocrystalline material is folded in the coiling process and is broken due to uneven tension are avoided;
two sets of winding mechanisms are arranged between the feeding mechanism and the finished product discharging mechanism, the nano-crystalline rolls are conveyed to enter the broken magnetic rollers through rotation of the plurality of rollers, pressure on each shaft is controlled by the tension sensor, the nano-crystalline rolls are guaranteed to be equal in stress of the inner layer and the outer layer of the nano-crystalline material after being cut by the hob, poor phenomena of slipping and deviation cannot occur in the subsequent processing process, meanwhile, the two sets of winding mechanisms can further cut the crystal roll after one-time processing in a rewinding manner, uneven stress release is avoided, and the magnetic performance of the nano-crystalline material is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a magnetic nano-crystal breaking apparatus;
FIG. 2 is a top view of a magnetic nano-crushing apparatus;
FIG. 3 is a schematic structural view of a feeding mechanism;
FIG. 4 is a schematic structural view of a finished product discharging mechanism;
FIG. 5 is a schematic structural view of a first winding mechanism and a second winding mechanism;
FIG. 6 is a side view of the first winding mechanism and the second winding mechanism;
reference numerals: 1. the automatic feeding device comprises a rack, 2, a storage cabinet, 3, a feeding mechanism, 301, a first support, 302, a raw material disc, 303, a first air expansion shaft, 304, a magnetic powder brake, 305, a first coupler, 4, a finished product discharging mechanism, 401, a second support, 402, a finished product disc, 403, a second air expansion shaft, 404, a first motor, 5, a first winding mechanism, 6, a second winding mechanism, 7, a first adjustable roller, 8, a first limit roller, 9, a second coupler, 10, a second adjustable roller, 11, a second limit roller, 12, a cylinder frame, 13, a cylinder, 14, an adjustable hob module, 1401, a tension sensor, 1402, a magnetic crushing roller, 15, a lower adjustable module, 1501, a main roller, 1502, a balance roller, 16, a connecting plate, 17, a handle, 18, an electronic control touch screen, 19, a second motor, 20, a third motor, 21 and a hob.
Detailed Description
The following provides specific embodiments, which will further clearly, completely and specifically explain the technical solutions of the present invention. The present embodiment is the best embodiment based on the technical solution of the present invention, but the scope of the present invention is not limited to the following embodiments.
A nanocrystalline magnetic crushing device, as shown in figure 1, comprises a frame 1, a storage cabinet 2 arranged below the frame 1 and a nanocrystalline roll processing device arranged above the frame 1, wherein an electric control touch screen 18 is arranged on the frame 1, the nanocrystalline roll processing device comprises a feeding mechanism 3 and a finished product discharging mechanism 4 which are symmetrically arranged on the frame 1, and a first winding mechanism 5 and a second winding mechanism 6 which are arranged between the feeding mechanism 3 and the finished product discharging mechanism 4, the utility model has the advantages of convenient installation and disassembly and strong controllability, can ensure balanced internal and external tension by adopting a process mode of tightening from inside to outside, can solve the problem of automatic winding and easy fracture of nanocrystalline, realizes the problem of uneven winding and fracture phenomenon of the existing semi-manual semi, the batch production of the nanocrystalline coiled materials can be realized, the production efficiency is obviously improved, and a control system is controlled finely;
as shown in fig. 2 and 3, the feeding mechanism 3 includes a first holder 301, a raw material tray 302, a first air shaft 303 and a magnetic powder brake 304, the raw material tray 302 is arranged on the first bracket 301, the first expansion shaft 303 passes through the raw material tray 302, and is connected with the magnetic powder brake 304 through a first coupler 305, a tension detector for detecting the tension of the nanocrystalline roll is arranged on the magnetic powder brake 304, the nanocrystalline roll is fixed by inflating the first inflatable shaft 303, the unwinding tension of the raw material disc 302 is controlled by the braking torque of the magnetic powder brake 304, the braking torque is reduced along with the continuous reduction of the diameter of the wound nanocrystalline roll, the tension of the nanocrystalline roll is detected through a tension detector, the torque of a magnetic powder brake is controlled, the unreeling tension is constant, and the phenomena that the nanocrystalline material is folded in the reeling process and is broken due to uneven tension are avoided; a first adjustable roller 7 is arranged on one side, close to the first winding mechanism 5, of the raw material disc 302 on the first support 301, and a first limiting roller 8 is arranged between the feeding mechanism 3 and the first winding mechanism 5;
as shown in fig. 2 and 4, the finished product discharging mechanism 4 includes a second support 401, a finished product disk 402, a second air inflation shaft 403 and a first motor 404, the finished product disk 402 is disposed on the second support 401, the second air inflation shaft 403 passes through the finished product disk 402 and is connected with the first motor 404 through a second coupling 9; a second adjustable roller 10 is arranged on one side, close to the second winding mechanism 6, of the finished product disc 402 on the second support 401, and a second limiting roller 11 is arranged between the finished product discharging mechanism 4 and the second winding mechanism 6; the nanocrystalline roll raw material sequentially passes through a raw material disc 302, a first adjustable roller 7 and a first limiting roller 8, enters a first winding mechanism 5, then passes through a second winding mechanism 6, a second limiting roller 11 and a second adjustable roller 10, is discharged from a finished product disc 402, and finally is wound on a winding shaft of the finished product disc 402, because the winding speed is higher than the linear speed of the material, the torque is required to be changed continuously along with the continuous change of the diameter of the wound nanocrystalline roll, so that a better nanocrystalline crushed roll is obtained, and the second air expanding shaft 403 is deflated, so that a nanocrystalline finished product can be taken down;
as shown in fig. 5 and 6, each of the first winding mechanism 5 and the second winding mechanism 6 includes a cylinder frame 12, a cylinder 13, an adjustable hob module 14 and a lower adjustable module 15, the cylinder 13 is disposed at the upper end of the cylinder frame 12, the upper end of the cylinder 13 is connected to a second motor 19, the adjustable hob module 14 includes a tension sensor 1401 and a magnetism crushing roller 1402, the tension sensor 1401 is fixed on the cylinder frame 12 through a connecting plate 16, the connecting plate 16 is connected to the lower end of the cylinder 13, the magnetism crushing roller 1402 is provided with a hob 21, the magnetism crushing roller 1402 is disposed below the tension sensor 1401, and both ends of the magnetism crushing roller are fixed on the connecting plate 16, and a handle 17 is disposed outside the connecting plate 16; the lower adjustable module 15 comprises a main roller 1501 and a balance roller 1502, the main roller 1501 is arranged below the magnetism crushing roller 1402, the balance roller 1502 is arranged on one side of the main roller 1501, two ends of the balance roller are fixed on the cylinder frame 12, and the bottom of the cylinder frame 12 is provided with a third motor 20 for driving the main roller 1501 to rotate; the balance roller of the first winding mechanism 5 is arranged between the first limiting roller 8 and the main roller of the first winding mechanism 5; the balance roller of the second winding mechanism 6 is arranged between the second limiting roller 11 and the main roller of the second winding mechanism 6; two groups of winding mechanisms are arranged between the feeding mechanism 3 and the finished product discharging mechanism 4, the materials are conveyed to enter the broken magnetic rollers 1402 through rotation of the plurality of rollers, pressure on each shaft is controlled by the tension sensor 1401, the nanocrystalline coils are guaranteed to be equal in stress of the inner layer and the outer layer of the nanocrystalline materials through cutting of the hob 21, poor phenomena of slipping and deviation cannot occur in the subsequent processing process, meanwhile, the two groups of winding mechanisms can further perform rewinding cutting on the nanocrystalline coils after one-time processing, uneven stress release is avoided, and the magnetic performance of the nanocrystalline materials is improved.
The working principle of the utility model is as follows:
the first step is as follows: fixing the nanocrystalline roll raw material on a first expansion shaft 303 of a raw material disc 302, and inflating the first expansion shaft 303 to fix the nanocrystalline roll;
the second step is that: under the condition of electrifying, the magnetic powder brake 304 rotates due to the electromagnetic far away, so that the torque is transmitted to drive the main shaft of the raw material disc 302 to rotate: the tension of the unreeling of the raw material disc 302 is controlled by the brake torque of the magnetic powder brake, the brake torque is continuously reduced along with the continuous reduction of the diameter of the coiled nanocrystalline, the tension of the coiled material is detected by a tension detector, and the torque of the magnetic powder brake 304 is automatically controlled to ensure that the unreeling tension is constant;
the third step: the nanocrystalline book is around first adjustable roller 7, first spacing roller 8 along with the rotation of former dish 302, comes first winding mechanism 5 and second winding mechanism 6, and the third motor 20 of winding mechanism drives main roller 1501 and rotates, and cylinder 13 is through tension sensor 1401 transmission magnetism crushing roller 1402 up-and-down motion, and the processing of magnetism crushing roller 1402 makes the ectonexine stress of nanocrystalline material equal: the hobbing cutter 21 on the magnetic crushing roller 1402 completes the cutting process, and ensures that the nanocrystalline roll raw material rotates between the shafts, so that the phenomena of folding, breaking and the like are avoided, tension sensors are often arranged between the shafts, and signals of the sensors are fed back to the tension sensor 1401 of the main roller 1501, so that the pressure of the process is controlled; the second winding mechanism 6 continues to process the semi-finished product processed by the first winding mechanism 5, so that the quality of the semi-finished product is ensured;
the fourth step: the semi-finished product winds around the second limiting roller 11, then winds around the second adjustable roller 10, and finally winds on a winding shaft of the finished product disc 402, and because the winding speed is higher than the linear speed of the material, the torque is continuously changed along with the continuous change of the diameter of the wound nanocrystalline roll, and a better nanocrystalline crushed roll is obtained;
the fifth step: and (5) deflating the second inflatable shaft 403, taking down the nanocrystal finished product and finishing the processing.
The essential features, the basic principle and the advantages of the invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that the present invention can be modified in various ways according to the actual situation without departing from the spirit and scope of the present invention, and these modifications and improvements are all within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a magnetism equipment is smashed to nanometer crystalline substance, includes frame (1), sets up locker (2) below frame (1) and sets up the processing apparatus is rolled up to nanometer crystalline substance of frame (1) top, its characterized in that, processing apparatus is rolled up to nanometer crystalline substance is including the symmetry set up feed mechanism (3) and finished product discharge mechanism (4) on frame (1), and set up and be in first wind tight mechanism (5) and second between feed mechanism (3) and finished product discharge mechanism (4) wind tight mechanism (6), feed mechanism (3) include first support (301), raw materials dish (302), first physiosis axle (303) and magnetic powder stopper (304), raw materials dish (302) set up on first support (301), first physiosis axle (303) pass raw materials dish (302) to be connected with magnetic powder stopper (304) through first shaft coupling (305), a first adjustable roller (7) is arranged on one side, close to the first winding mechanism (5), of the raw material disc (302) on the first support (301), and a first limiting roller (8) is arranged between the feeding mechanism (3) and the first winding mechanism (5); the finished product discharging mechanism (4) comprises a second support (401), a finished product disc (402), a second air-inflation shaft (403) and a first motor (404), the finished product disc (402) is arranged on the second support (401), the second air-inflation shaft (403) penetrates through the finished product disc (402) and is connected with the first motor (404) through a second coupler (9), a second adjustable roller (10) is arranged on one side, close to the second winding mechanism (6), of the finished product disc (402) on the second support (401), and a second limiting roller (11) is arranged between the finished product discharging mechanism (4) and the second winding mechanism (6); the nanocrystalline coil raw material sequentially passes through a raw material disc (302), a first adjustable rolling shaft (7) and a first limiting rolling shaft (8) to enter a first winding mechanism (5), and then passes through a second winding mechanism (6), a second limiting rolling shaft (11) and a second adjustable rolling shaft (10) to be discharged from a finished product disc (402);
the first winding mechanism (5) and the second winding mechanism (6) respectively comprise a cylinder frame (12), a cylinder (13), an adjustable hob module (14) and a lower adjustable module (15), the cylinder (13) is arranged at the upper end of the cylinder frame (12), the adjustable hob module (14) comprises a tension sensor (1401) and a magnetic crushing roller (1402), the tension sensor (1401) is fixed on the cylinder frame (12) through a connecting plate (16), the connecting plate (16) is connected with the lower end of the cylinder (13), the magnetic crushing roller (1402) is arranged below the tension sensor (1401), and two ends of the magnetic crushing roller are fixed on the connecting plate (16); the lower adjustable module (15) comprises a main roller (1501) and a balance roller (1502), the main roller (1501) is arranged below the magnetic crushing roller (1402), the balance roller (1502) is arranged on one side of the main roller (1501), and two ends of the balance roller are fixed on the cylinder frame (12).
2. A nano-sized crystal breaking magnetic device according to claim 1, characterized in that a handle (17) is provided outside the connecting plate (16).
3. A nano-crystalline crushing magnetic device according to claim 1, characterized in that the frame (1) is provided with an electrically controlled touch screen (18).
4. A nano-crystalline crushing magnetic device according to claim 1, wherein the second motor (19) is connected to the upper end of the cylinder (13).
5. A nano-crystalline crushing magnetic device according to claim 1, wherein the bottom of the cylinder frame (12) is provided with a third motor (20) which drives the main roller (1501) to rotate.
6. A nanocrystalline magnetically broken device according to claim 1, characterized in that the magnetic powder brake (304) is provided with a tension detector for detecting the tension of the nanocrystalline roll.
7. A magnetic apparatus for nanocrystalline crushing according to claim 1, characterized in that the crushing magnetic roller (1402) is provided with a hob (21).
8. A nanocrystalline crushing magnetic device according to claim 1, characterized in that the balance roller of the first winding mechanism (5) is arranged between the first limit roller (8) and the main roller of the first winding mechanism (5); and the balance roller of the second winding mechanism (6) is arranged between the second limiting roller (11) and the main roller of the second winding mechanism (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921306362.8U CN210312772U (en) | 2019-08-13 | 2019-08-13 | Nanocrystalline magnetic crushing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921306362.8U CN210312772U (en) | 2019-08-13 | 2019-08-13 | Nanocrystalline magnetic crushing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210312772U true CN210312772U (en) | 2020-04-14 |
Family
ID=70130347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921306362.8U Expired - Fee Related CN210312772U (en) | 2019-08-13 | 2019-08-13 | Nanocrystalline magnetic crushing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210312772U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342311A (en) * | 2019-08-13 | 2019-10-18 | 洛阳理工学院 | A kind of nanocrystalline broken magnetic machine |
-
2019
- 2019-08-13 CN CN201921306362.8U patent/CN210312772U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110342311A (en) * | 2019-08-13 | 2019-10-18 | 洛阳理工学院 | A kind of nanocrystalline broken magnetic machine |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200414 Termination date: 20210813 |