CN210264859U - Purifier is handled to generating set black cigarette - Google Patents
Purifier is handled to generating set black cigarette Download PDFInfo
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- CN210264859U CN210264859U CN201920922975.8U CN201920922975U CN210264859U CN 210264859 U CN210264859 U CN 210264859U CN 201920922975 U CN201920922975 U CN 201920922975U CN 210264859 U CN210264859 U CN 210264859U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 20
- 230000007704 transition Effects 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
- 239000000919 ceramic Substances 0.000 claims description 6
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 6
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 6
- 239000007789 gas Substances 0.000 abstract description 15
- 239000000779 smoke Substances 0.000 abstract description 14
- 239000002912 waste gas Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000306 component Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 239000003034 coal gas Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
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- 244000304217 Brassica oleracea var. gongylodes Species 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 208000005903 Manganese Poisoning Diseases 0.000 description 1
- 206010027439 Metal poisoning Diseases 0.000 description 1
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- 230000030279 gene silencing Effects 0.000 description 1
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- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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- Processes For Solid Components From Exhaust (AREA)
Abstract
The utility model discloses a clarifier is handled to generating set black cigarette, including bypass subassembly, gas outlet subassembly, DPF subassembly, DOC subassembly, heater unit spare and steam inlet subassembly, the DPF subassembly includes general ring flange, straight tube, transition centrum, carrier location steel ring, DPF shell, inflation pad and carrier, the both ends of DPF subassembly are general ring flange, one side of general ring flange is connected with the straight tube, one side of straight tube is connected with the transition centrum, the transition centrum is located the both ends of carrier, the right side of DPF subassembly is connected with the gas outlet subassembly, the left side of DPF subassembly is connected with the DOC subassembly, the left side of DOC subassembly is connected with heater unit spare. The purifier can achieve the purpose of purifying black smoke simply, conveniently and efficiently, is simple in structure, small in occupied space, environment-friendly, energy-saving, stable in operation, low in noise and simple in operation, can effectively adsorb black smoke and waste gas generated during processing operations such as a diesel generating set, and is good in purifying effect and high in safety.
Description
Technical Field
The utility model relates to a diesel generator technical field especially relates to a clarifier is handled to generating set black cigarette.
Background
The operating environment and the sanitary requirement of diesel generating set are strict in the current production and processing industry, absorb and purify the black smoke waste gas that diesel generating set operation produced, realize the environmental protection, energy-conserving efficiency, the healthy problem that needs to solve at present of protection personnel, when diesel generating set operation, the black smoke that produces is the waste gas that the composition is very complicated, main harmful substance is HnCn, CO2, H2O etc., wherein the content is HnCn most, a large amount of black smoke suspension is in the workshop, it can seriously influence healthy to be inhaled human lung, lead to serious diseases such as chronic manganese poisoning, and because the temperature is higher during generating set operation, many particulate matters in the black smoke waste gas that produce usually have poisonous and harmful gas, influence normal work, so need to design a black smoke clarification plant that can adapt to above-mentioned operating mode urgently.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a clarifier is handled to generating set black cigarette possesses and improves operational environment, and the protection is healthy, and problem among the prior art has been solved to energy-concerving and environment-protective characteristics.
In order to achieve the above object, the utility model provides a following technical scheme: a purifier is processed to generating set black cigarette, includes bypass subassembly, gas outlet subassembly, DPF subassembly, DOC subassembly, heater unit spare and steam inlet subassembly, the DPF subassembly includes general ring flange, straight tube, transition centrum, carrier location steel ring, DPF shell, inflation pad and carrier, the both ends of DPF subassembly are general ring flange, one side of general ring flange is connected with the straight tube, one side of straight tube is connected with the transition centrum, the transition centrum is located the both ends of carrier, annular carrier location steel ring is installed at the both ends edge of carrier, the outside of carrier is equipped with the DPF shell, it has the inflation pad to fill between DPF shell and the carrier, the right side of DPF subassembly is connected with the gas outlet subassembly, the left side of DPF subassembly is connected with the DOC subassembly, the left side of DOC subassembly is connected with heater unit spare, heater unit's left side is connected with the air inlet subassembly, the left side of air inlet subassembly and the right side of gas outlet subassembly all are connected with the pressure sensor interface, the pressure sensor interface on air inlet subassembly left side and the pressure sensor interface on gas outlet subassembly right side are connected with the one end of bypass subassembly respectively.
Preferably, one end of the air outlet assembly and one end of the air outlet assembly are provided with a universal flange plate, and the other end of the air outlet assembly is provided with a flange.
Preferably, both ends of DOC subassembly and heater subassembly all are equipped with general ring flange.
Preferably, the carrier is silicon carbide ceramic, and the expansion pad is a kohlrabi stone
Compared with the prior art, the beneficial effects of the utility model are as follows:
the utility model discloses a clarifier is handled to generating set black cigarette, produced a large amount of suspensions are harmful to the human body black cigarette and the purifier of design when administering diesel generator tail gas specially, be adapted to diesel generator set, at the workplace of difference, the homoenergetic is nimble to be removed, operation management and for convenient, and special innovative dry-type method, utensil temperature resistant corrosion resistant is wear-resisting, can be simple and convenient, reach black cigarette purification purpose high-efficiently, the work of more efficiency, the structure is simple and clear, the occupation of land space is little, environmental protection and energy saving, the operation is stable, the noise is little, easy operation, black cigarette and the waste gas that produces when processing operations such as diesel generator set can be effectively adsorbed, and purifying effect is good, the problem of motor group black cigarette has been solved effectively to the security height.
Drawings
FIG. 1 is an overall structure diagram of the present invention;
FIG. 2 is a front view of the present invention;
fig. 3 is a side view of the present invention;
FIG. 4 is a view of the DPF assembly of the present invention;
FIG. 5 is a schematic view of the bypass assembly of the present invention;
FIG. 6 is a schematic view of the intake assembly of the present invention;
FIG. 7 is a view of the structure of the air outlet assembly of the present invention;
FIG. 8 is a schematic view of a heater assembly according to the present invention;
FIG. 9 is a view of the DOC assembly structure of the present invention;
fig. 10 is a schematic diagram of the DPF assembly according to the present invention.
In the figure: 1. an air intake assembly; 2. a heater assembly; 3. a DOC component; 4. a DPF assembly; 41. a universal flange plate; 42. a straight pipe; 43. a transition vertebral body; 44. a carrier positioning steel ring; 45. a DPF housing; 46. an intumescent mat; 47. a carrier; 5. an air outlet assembly; 6. a bypass assembly; 7. a pressure sensor interface.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-9, a black smoke treatment purifier for a generator set comprises a bypass assembly 6, an air outlet assembly 5, a DPF assembly 4, a DOC assembly 3, a heater assembly 2 and an air inlet assembly, wherein the DPF assembly 4 comprises a general flange 41, a straight pipe 42, a transition cone 43, a carrier positioning steel ring 44, a DPF shell 45, an expansion pad 46 and a carrier 47, the general flange 41 is arranged at two ends of the DPF assembly 4, the straight pipe 42 is connected to one side of the general flange 41, the transition cone 43 is connected to one side of the straight pipe 42, the transition cone 43 is arranged at two ends of the carrier 47, the carrier 47 is silicon carbide ceramic, the expansion pad 46 is a rock, a used filter element is a silicon carbide wall-flow type ceramic filter element, the service life is long, the operating cost is low, an intelligent regeneration control system can effectively control regeneration, reduce energy consumption, and the purification system is automatically started and controlled; an automatic bypass valve opening function is designed to ensure that the generator set works normally under abnormal conditions; only ground ventilation equipment is needed, a high-altitude exhaust chimney device is not needed, the assembly structure is simple and easy to install, a special spraying room is not needed to be built, secondary pollution is not generated, the structure is firm, and a stainless steel shell is packaged; the black smoke treatment and deodorization effects are obvious, the light transmittance is close to zero, the edges of two ends of a carrier 47 are provided with annular carrier positioning steel rings 44, the outer part of the carrier 47 is provided with a DPF shell 45, an expansion pad 46 is filled between the DPF shell 45 and the carrier 47, the right side of the DPF assembly 4 is connected with an air outlet assembly 5, one ends of the air outlet assembly 5 and the air outlet assembly 5 are provided with universal flange plates 41, the other end is provided with flanges, the air in the DPF assembly 4 is filtered by a high-temperature silicon carbide wall-flow type ceramic filter element, the black smoke of a diesel generator set has certain hydrocarbon organic peculiar smell and can not be removed after passing through the DOC assembly 3, so the high-temperature silicon carbide wall-flow type ceramic filter element carries out deep filtration, adsorption and purification, the clean air discharged after treatment can be directly discharged, the left side of the DPF assembly 4 is connected with the DOC assembly 3, the left side of the DOC component 3 is connected with a heater component 2, the heater component 2 is continuously heated and purified at high temperature, the left side of the heater component 2 is connected with an air inlet component 1, the left side of the air inlet component 1 and the right side of the air outlet component 5 are both connected with pressure sensor interfaces 7, the pressure sensor interface 7 on the left side of the air inlet component 1 and the pressure sensor interface 7 on the right side of the air outlet component 5 are respectively connected with one end of a bypass component 6, and the bypass component 6 can be automatically opened in emergency;
referring to fig. 10, the CCRT technique principle: the WYG emergency diesel generating set tail gas purification system adopts a particle trap (DPF), which is the most effective high-tech product for treating black smoke, as a core component, breaks through the traditional water filtration and electrostatic dust removal method, so that the black smoke removal rate reaches 85% -98%, and the most advanced CCRT technology is adopted to automatically clean the particle trap without increasing pollutants and generating secondary pollution; CCRT technology (catalyzed continuous regeneration technology): the continuous catalytic trapping and decomposing technology, which is a modern technology for treating the tail gas of diesel vehicles and consists of an oxidation catalytic unit (DOC) and a catalyst-loaded trap (DPF), is firstly proposed by Europe to mainly decompose HC, CO and PM, if a special catalyst is coated to reduce certain NOx emission, the CCRT technology can ensure that the soot (PM) trapped in the trap is completely combusted automatically and is trapped and combusted into clean gas, wherein the related chemical catalytic reaction is as follows: HC + O2 is CO2+ H2O, CO + O2 is 2CO2, 2NO + O2 is 2NO2, and NO2+ C is CO2+ NO, so that particulate matters (black smoke) discharged from the diesel generator set are removed, toxic, harmful and malodorous gases such as CO, HC, NOx and the like are converted into harmless CO2 and H2O, and the gas is discharged with a certain silencing function; parameters for removing Particulate Matters (PM), coal gas (CO), oil odor (THC) and NOx in the tail gas are as follows: the Particulate Matter (PM) removal efficiency is 85-98%; the CO removal efficiency is 50-90%; HC removal efficiency is 50-90%; NOx removal efficiency 10-40%, the device can be widely used for: the method is used for purifying and treating toxic and harmful black smoke waste gas in the industries of automobiles, metallurgy, electronics, shipbuilding, heavy industry, machinery, plastics, rubber, steel, medicine, military industry, papermaking, tobacco, chemical engineering, railways, glass and the like.
In summary, the following steps: the utility model discloses a clarifier is handled to generating set black cigarette, produced a large amount of suspensions are harmful to the human body black cigarette and the purifier of design when administering diesel generator tail gas specially, be adapted to diesel generator set, at the workplace of difference, the homoenergetic is nimble to be removed, operation management and for convenient, and special innovative dry-type method, utensil temperature resistant corrosion resistant is wear-resisting, can be simple and convenient, reach black cigarette purification purpose high-efficiently, the work of more efficiency, the structure is simple and clear, the occupation of land space is little, environmental protection and energy saving, the operation is stable, the noise is little, easy operation, black cigarette and the waste gas that produce when processing operations such as diesel generator set can be effectively adsorbed, and purifying effect is good, the problem of motor group black cigarette has been solved effectively to the security, and is energy-.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a purifier is handled to generating set black cigarette, includes bypass subassembly (6), gas outlet subassembly (5), DPF subassembly (4), DOC subassembly (3), heater subassembly (2) and steam inlet subassembly, its characterized in that: DPF assembly (4) comprises a universal flange plate (41), a straight pipe (42), a transition cone (43), a carrier positioning steel ring (44), a DPF shell (45), an expansion pad (46) and a carrier (47), wherein the two ends of DPF assembly (4) are universal flange plates (41), one side of the universal flange plate (41) is connected with the straight pipe (42), one side of the straight pipe (42) is connected with the transition cone (43), the transition cone (43) is located at the two ends of the carrier (47), the two ends of the carrier (47) are provided with annular carrier positioning steel rings (44), the outer part of the carrier (47) is provided with the DPF shell (45), the expansion pad (46) is filled between the DPF shell (45) and the carrier (47), the right side of DPF assembly (4) is connected with an air outlet assembly (5), the left side of DPF assembly (4) is connected with a DOC assembly (3), the left side of DOC subassembly (3) is connected with heater module (2), the left side of heater module (2) is connected with air inlet subassembly (1), the left side of air inlet subassembly (1) and the right side of gas outlet subassembly (5) all are connected with pressure sensor interface (7), pressure sensor interface (7) on air inlet subassembly (1) left side pressure sensor interface (7) and gas outlet subassembly (5) right side are connected with the one end of bypass subassembly (6) respectively.
2. The purifier is handled to generating set black cigarette of claim 1, characterized by: one end of the air outlet component (5) and one end of the air inlet component (1) are provided with a universal flange plate (41), and the other end of the air outlet component and the other end of the air inlet component are provided with flanges.
3. The purifier is handled to generating set black cigarette of claim 1, characterized by: and universal flange plates (41) are arranged at two ends of the DOC component (3) and the heater component (2).
4. The purifier is handled to generating set black cigarette of claim 1, characterized by: the carrier (47) is made of silicon carbide ceramic, and the expansion pad (46) is made of kouxite.
Priority Applications (1)
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CN201920922975.8U CN210264859U (en) | 2019-06-18 | 2019-06-18 | Purifier is handled to generating set black cigarette |
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CN201920922975.8U CN210264859U (en) | 2019-06-18 | 2019-06-18 | Purifier is handled to generating set black cigarette |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114876615A (en) * | 2022-07-01 | 2022-08-09 | 盖德新材料科技南通有限公司 | Silicon nitride ceramic heating plug capable of automatically cleaning soot particles |
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2019
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114876615A (en) * | 2022-07-01 | 2022-08-09 | 盖德新材料科技南通有限公司 | Silicon nitride ceramic heating plug capable of automatically cleaning soot particles |
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Address after: No. 22 Yuanxing Road, Tanbei Village, Xiaolan Town, Zhongshan City, Guangdong Province, 528415 Patentee after: Zhongshan Nanfang Environmental Protection Engineering Equipment Co.,Ltd. Address before: No. 22, Yuanxing Road, Tanbei Village, Dongsheng Town, Zhongshan, Guangdong 528414 Patentee before: ZHONGSHAN SOUTHERN GREEN EQUIPMENT CO.,LTD. |
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