Automatic punching and assembling equipment for electronic connectors
Technical Field
The utility model discloses be applied to the technical field of equipment, in particular to automatic die-cut equipment of electronic connector.
Background
The automobile internal structure relates to a plurality of electronic products, wherein individual electronic products comprise spring plate structures, the spring plates are required to be subjected to oil injection after being installed, and the traditional spring plate installation mode is that manual assembly and oil injection are adopted. Staff can produce fatigue during manual labor, make the inefficiency and the unstable quality of manual assembly, and the cost of labor of manual assembly is high simultaneously. In the manual assembly process, after the elastic sheet product is cut, the elastic sheet needs to be manually installed on a connecting piece on an assembly frame, the products on the assembly frame are uniformly sent to be detected by detection equipment, and the products are sent to oil injection after the detection is finished.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide a low in labor cost, efficient and reliable quality's electronic connector automatic punching equipment.
The utility model adopts the technical proposal that: the utility model discloses a feed module, product transportation module, cut the module, press from both sides and get module, detect module and oil spout module, the feed module includes the material area, product transportation module includes first slip table motor, the length direction in material area with the length direction of first slip table motor parallels, the material area is connected to cut the module, it is right to cut the module the material in material area cuts, it includes the clamping jaw to press from both sides to get the module, the clamping jaw will cut the material assembly on the product, it detects the module to detect the product, the oil spout module is spouted oil on the product.
According to the scheme, the product is fed through the product transportation module, and the products are sequentially transported to the clamping module, the detection module and the oil injection module, and the elastic pieces are installed, detected, injected and processed. The cutting module is used for cutting the elastic sheet on the material belt, the clamping module is used for installing the elastic sheet cut by the cutting module on a product, the detection module shoots and contrasts the installed product through a CCD camera, the good product is conveyed to the oil injection module for oil injection completion processing, and the defective product is directly output.
One preferred scheme is, the feed module still includes feed wheel and propulsion module, the material area is around putting on the feed wheel, propulsion module includes the leading truck, impels the cylinder and connects the cylinder, the material area with leading truck sliding fit, impel the cylinder to fix on the leading truck, its piston to when impeling the cylinder stretch out cut the module direction and remove, it fixes to connect the cylinder impel the piston rod tip of cylinder and be located the below in material area, the piston rod tip of connecting the cylinder be provided with the connection needle that the material area looks adaptation, when the piston of connecting the cylinder stretches out the connection needle passes the material area.
According to the scheme, the material belt is limited and guided through the guide frame, and the material belt is ensured to move linearly. The connecting cylinder is fixedly connected with the material belt when the connecting needle penetrates through the material belt, the connecting cylinder pushes the connecting cylinder to drive the material belt to advance through the propelling cylinder, when the propelling cylinder extends out of the distance of one elastic piece position, the connecting cylinder retracts to disconnect, and the cutting module cuts the material belt.
One preferred scheme is, the product transportation module is still including fixing the support plate of the movable part of first slip table motor, be provided with product fixed slot and shell fragment guide way on the support plate.
According to the scheme, the product fixing groove is used for fixing a product, and the elastic sheet guide groove is used for guiding the installation of the elastic sheet.
According to a preferable scheme, the cutting module comprises a fixing frame, and further comprises a cutting bottom plate, a cutting limiting plate, a connecting plate and a pressing cylinder which are sequentially arranged from bottom to top, the cutting bottom plate is fixed on the fixing frame, a plurality of guide columns are fixed on the cutting bottom plate, the cutting limiting plate is in sliding fit with the guide columns, the cutting limiting plate is connected with the connecting plate through a floating structure, the pressing cylinder is fixed at the top of the fixing frame, the end part of a piston rod of the pressing cylinder is fixedly connected with the connecting plate, a plurality of cutting blocks are fixed in the connecting plate, and the cutting blocks penetrate through the cutting limiting plate; when the connecting plate with cut limiting plate contact, a plurality of cutting piece follow cut limiting plate's bottom expose and with cut the bottom plate cooperation.
According to the scheme, when the downward pressing cylinder stretches out, the cutting limiting plate and the connecting plate are driven to move downwards at the same time, when the cutting limiting plate is in contact with the cutting bottom plate, the cutting limiting plate moves to the lower limiting position, and the material belt is clamped tightly. Then the lower air cylinder continues to stretch out and enables the connecting plate to move downwards, the floating structure is compressed when the connecting plate moves downwards, meanwhile, the connecting plate drives the cutting block to penetrate out of the cutting limiting plate, and the cutting block is in contact with the material belt after stretching out and performs cutting action.
A further preferred scheme is that a plurality of limiting needles are further arranged on the cutting limiting plate, the limiting needles are matched with the material belt, and when the cutting limiting plate is in contact with the cutting bottom plate, the limiting needles are connected with the material belt.
By the scheme, the material belt is limited by the limit, and the cutting accuracy is ensured.
In a further preferred scheme, the floating structure comprises an equal-height screw and a spring, the threaded end of the equal-height screw is in threaded connection with the cutting limit plate, the head of the equal-height screw is fixed in the connecting plate, the spring is sleeved on the equal-height screw, and the spring is located between the connecting plate and the cutting limit plate.
According to the scheme, the cutting limit plate and the connecting plate are in floating fit through the matching of the equal-height screws and the springs.
One preferred scheme is, press from both sides and get the module and include support frame, second slip table motor, clamping jaw cylinder and press the cylinder, the clamping jaw sets up on the movable part of clamping jaw cylinder, second slip table motor is fixed on the support frame and perpendicular to the length direction of first slip table motor sets up, the clamping jaw cylinder is fixed on the movable part of second slip table motor, press the cylinder to fix the tip of support frame, press the cylinder to be located the top of first slip table motor.
It can be seen by above-mentioned scheme that the shell fragment that the clamping jaw cylinder will cut is pressed from both sides tightly, second slip table motor will the clamping jaw cylinder removes to the top of a slip table motor and counterpoints shell fragment and product, press the cylinder and be arranged in pressing the shell fragment into the product, and then accomplish the installation of shell fragment.
One preferred scheme is, the detection module includes horizontal CCD camera and vertical CCD camera, horizontal CCD camera perpendicular to the length direction setting of first slip table motor, vertical CCD camera sets up the top of first slip table motor.
According to the scheme, the horizontal CCD camera is used for shooting and detecting the horizontal direction of the product, and the vertical CCD camera is used for shooting and detecting the overlooking of the product.
One preferred scheme is, the oil spout module includes oil spout rifle and slip table cylinder, slip table cylinder perpendicular to the length direction of first slip table motor sets up, the oil spout rifle is fixed on the movable part of slip table cylinder, when the slip table cylinder stretches out the oil spout rifle removes to first slip table motor.
It is obvious by above-mentioned scheme, the oil spout rifle is used for carrying out the oil spout to the product, works as when the detection module records the product and is the yields the time the slip table cylinder stretches out, the oil spout rifle carries out the oil spout to the product.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention in another direction;
FIG. 3 is a schematic perspective view of the product transportation module;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is a schematic perspective view of the cutting module;
FIG. 6 is an exploded view of the cutting die set;
fig. 7 is a schematic perspective view of the clamping module.
Detailed Description
As shown in fig. 1 to 7, in this embodiment, the utility model discloses a feed module 1, product transportation module 2, cut module 3, press from both sides and get module 4, detect module 5 and oil spout module 6, feed module 1 includes material area 11, product transportation module 2 includes first slip table motor 21, the length direction of material area 11 with the length direction of first slip table motor 21 parallels, material area 11 is connected to cut module 3, it is right to cut module 3 the material in the material area 11 cuts, it includes clamping jaw 41 to press from both sides the module 4 of getting, clamping jaw 41 will cut the material assembly on the product, it detects the product to detect module 5, oil spout module 6 spouts oil on the product.
In this embodiment, the feeding module 1 further includes a feeding wheel 12 and a pushing module, the material belt 11 is wound around the feeding wheel 12, the pushing module includes a guide frame 13, a pushing cylinder 14 and a connecting cylinder 15, the material belt 11 is in sliding fit with the guide frame 13, the pushing cylinder 14 is fixed on the guide frame 13, a piston of the pushing cylinder 14 moves towards the cutting module 3 when extending, the connecting cylinder 15 is fixed at an end of a piston rod of the pushing cylinder 14 and located below the material belt 11, a connecting needle 16 adapted to the material belt 11 is arranged at an end of the piston rod of the connecting cylinder 15, and the connecting needle 16 penetrates the material belt 11 when the piston of the connecting cylinder 15 extends.
In this embodiment, the guide frame 13 is provided with a tape guide groove adapted to the tape 11.
In this embodiment, the product transportation module 2 further includes a carrier plate 22 fixed to the movable portion of the first sliding table motor 21, and the carrier plate 22 is provided with a product fixing groove 23 and a spring guide groove 24.
In this embodiment, the carrier plate 22 has two product fixing slots 23 and two spring plate guide slots 24.
In this embodiment, a linear guide 25 is disposed on one side of the first sliding table motor 21, the carrier plate 22 is slidably engaged with the linear guide 25 through a slider, and the linear guide 25 is disposed parallel to the length direction of the first sliding table motor 21. By arranging the linear guide 25 as a guide structure of the carrier plate 22, a guide effect is provided for the carrier plate 22 to obtain higher movement precision, and a support point is provided for the carrier plate 22 to make the operation of the carrier plate 22 more stable.
In this embodiment, the cutting module 3 includes a fixing frame 301, the cutting module 3 further includes a cutting bottom plate 302, a cutting limiting plate 303, a connecting plate 304, and a pressing cylinder 305, which are sequentially disposed from bottom to top, the cutting bottom plate 302 is fixed on the fixing frame 301, the cutting bottom plate 302 is fixed with a plurality of guide posts 306, the cutting limiting plate 303 is in sliding fit with the guide posts 306, the cutting limiting plate 303 is connected with the connecting plate 304 through a floating structure, the pressing cylinder 305 is fixed at the top of the fixing frame 301, a piston rod end of the pressing cylinder 305 is fixedly connected with the connecting plate 304, a plurality of cutting blocks 307 are fixed in the connecting plate 304, and the plurality of cutting blocks 307 all pass through the cutting limiting plate 303; when the connecting plate 304 contacts the cutting restriction plate 303, the plurality of cutting pieces 307 are exposed from the bottom of the cutting restriction plate 303 and engage with the cutting base plate 302.
In this embodiment, cut the limiting plate 303 and still be provided with a plurality of spacing needles on, the spacing needle with the material area 11 cooperatees, work as cut limiting plate 303 with when cutting bottom plate 302 contact, the spacing needle with the material area 11 is connected.
In this embodiment, the floating structure includes an equal-height screw 309 and a spring 310, a threaded end of the equal-height screw 309 is in threaded connection with the cutting limit plate 303, a screw head of the equal-height screw 309 is fixed in the connecting plate 304, the spring 310 is sleeved on the equal-height screw 309, and the spring 310 is located between the connecting plate 304 and the cutting limit plate 303. Six floating structures are arranged in total.
In this embodiment, it includes support frame 42, second slip table motor 43, clamping jaw cylinder 44 and presses cylinder 45 to press to get module 4, clamping jaw 41 sets up on clamping jaw cylinder 44's the movable part, second slip table motor 43 fixes on support frame 42 and perpendicular to first slip table motor 21's length direction sets up, clamping jaw cylinder 44 fixes on second slip table motor 43's the movable part, it fixes to press cylinder 45 the tip of support frame 42, it is located to press cylinder 45 the top of first slip table motor 21.
In this embodiment, the pressing cylinder 45 is composed of a descending cylinder and a push-pull cylinder, the push-pull cylinder is fixed on the descending cylinder, a pressing block is arranged at the movable end of the push-pull cylinder, when the clamping jaw cylinder 44 places the elastic sheet 8 in the elastic sheet guide groove 24, the descending cylinder extends out, the pressing block is in contact with the elastic sheet 8 and presses the elastic sheet, and the push-pull cylinder retracts to pull the elastic sheet 8 to enter the buckling position of the product 7, so that the installation is completed.
In this embodiment, the detection module 5 includes a horizontal CCD camera 51 and a vertical CCD camera 52, the horizontal CCD camera 51 is perpendicular to the length direction of the first sliding table motor 21, and the vertical CCD camera 52 is disposed above the first sliding table motor 21.
In this embodiment, the oil injection module 6 includes an oil injection gun 61 and a sliding table cylinder 62, the sliding table cylinder 62 is perpendicular to the length direction of the first sliding table motor 21, the oil injection gun 61 is fixed on the movable portion of the sliding table cylinder 62, and the oil injection gun 61 moves towards the first sliding table motor 21 when the sliding table cylinder 62 extends out.
The utility model discloses a work flow:
in an initial state, the carrier plate 22 is located at one end of the first sliding table motor 21 close to the feeding wheel 12, two products 7 are respectively loaded in the two product fixing grooves 23 by external equipment, and the first sliding table motor 21 drives the carrier plate 22 to move and sequentially pass through the clamping module 4, the detection module 5 and the oil injection module 6.
The pushing module drives the material belt 11 to operate to supply materials, and when the pressing cylinder 305 extends out to a lower limit, the plurality of cutting blocks 307 perform stamping and cutting on the material belt 11.
The clamping jaw cylinder 44 clamps the elastic sheet material cut by the cutting module 3 in the elastic sheet guide groove 24, a pressing block is fixed at the movable end of the pressing cylinder 45, and the pressing cylinder 45 extends out to enable the pressing block to push the elastic sheet 8 to be installed in the product 7.
While the embodiments of the present invention have been described in terms of practical embodiments, they are not intended to limit the scope of the invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.