CN219211913U - Vision laser soldering robot - Google Patents
Vision laser soldering robot Download PDFInfo
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- CN219211913U CN219211913U CN202223297943.4U CN202223297943U CN219211913U CN 219211913 U CN219211913 U CN 219211913U CN 202223297943 U CN202223297943 U CN 202223297943U CN 219211913 U CN219211913 U CN 219211913U
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Abstract
The utility model relates to the field of solder robot design, in particular to a vision laser solder robot. The visual laser soldering machine comprises a workbench, a feeding assembly arranged on the workbench, a product jig arranged on the feeding assembly and a soldering assembly arranged above the product jig; the soldering tin assembly comprises a soldering tin unit arranged above the product jig, a visual unit connected with the soldering tin unit and used for identifying soldering tin points of the product, a lifting unit connected with the visual unit and used for driving the visual unit and lifting the soldering tin unit, and a horizontal moving unit connected with the lifting unit and used for driving the lifting unit to horizontally move. Through the setting of soldering tin unit, visual identification unit, elevating system and horizontal migration unit in the soldering tin subassembly, can have accurate effectual solder point to the product discernment and carry out the soldering tin work, improved the qualification rate of product.
Description
Technical Field
The utility model relates to the field of solder robot design, in particular to a vision laser solder robot.
Background
The solder robot, as the name implies, replaces manual soldering operation by mechanical equipment, generally consists of a control system, a heating system and a mechanical structure, has become a trend at present, can effectively replace manpower and improve production efficiency, is applied to soldering stations, is different from wave soldering, reflow soldering and other oven passing welding, and is mainly used for replacing simple and high-repeatability manual welding equipment. The existing soldering robot has low soldering precision, so that the product has low yield and is not suitable for industrial application.
For this reason, a technical means is needed to solve the above-mentioned drawbacks.
Disclosure of Invention
The utility model adopts the following technical scheme:
the visual laser soldering robot comprises a workbench, a feeding assembly arranged on the workbench, a product jig arranged on the feeding assembly and a soldering assembly arranged above the product jig; the soldering tin assembly comprises a soldering tin unit arranged above the product jig, a visual unit connected with the soldering tin unit and used for identifying soldering tin points of the product, a lifting unit connected with the visual unit and used for driving the visual unit and lifting the soldering tin unit, and a horizontal moving unit connected with the lifting unit and used for driving the lifting unit to horizontally move.
Preferably, the feeding assembly is provided with two groups of feeding assemblies, and the two groups of feeding assemblies are arranged on the workbench side by side.
Preferably, the feeding assembly comprises a first guide plate, a first guide block and a driving unit; the first guide plate is arranged on the workbench and is vertical to the horizontal moving unit in the soldering tin assembly; a first guide groove is formed in the first guide plate; the first guide block is slidably arranged in the first guide groove; the driving unit is connected with the first guide block and used for driving the first guide block to move along the first guide groove; the product jig is mounted on the first guide block.
Preferably, the driving unit comprises a first screw rod, a first motor and a first transmission belt; the first screw rod is arranged in the first guide groove and is connected with the first guide block; the first motor is connected with the first screw rod through the first transmission belt and is used for driving the first screw rod to rotate through the first transmission belt.
Preferably, the lifting unit comprises a first connecting plate, a second motor, a second screw rod, a second guide block and a second connecting plate; the first connecting plate is arranged on one side of the horizontal moving unit; the second motor is arranged on one side of the first connecting plate, which is far away from the horizontal moving unit; the second screw rod is arranged below the second motor; the second guide block is arranged on the second screw rod; the second connecting plate is arranged on one side of the second guide block and is connected with the second guide block; the vision unit and the soldering tin unit are arranged on one side, far away from the second guide block, of the second connecting plate.
Preferably, the vision unit comprises an image pickup device; the camera device is arranged on one side of the second connecting plate; the soldering unit is arranged on one side of the imaging device.
Preferably, the soldering unit includes a welding gun mounted on one side of the imaging device, and a soldering feeder mounted above the welding gun.
Preferably, the horizontal moving unit comprises a horizontal mounting seat, a third guide block and a horizontal driving device; the horizontal mounting seat is horizontally arranged on one side of the first connecting plate and is perpendicular to the feeding direction of the feeding assembly; a third guide groove is formed in the horizontal mounting seat; the third guide block is slidably arranged in the third guide groove and is connected with the first connecting plate; the horizontal driving device is connected with the third guide block and used for driving the third guide block to horizontally move in the third guide groove.
Preferably, the horizontal driving device comprises a third screw rod, a third motor and a second transmission belt; the third screw rod is arranged in the third guide groove and is connected with the third guide block; the third motor is connected with the third screw rod through the second transmission belt and used for driving the third screw rod to rotate.
Preferably, a protective cover is arranged outside the soldering tin assembly; one end of the feeding component extends out of the protective cover.
According to the visual soldering robot, through the arrangement of the soldering unit, the visual identification unit, the lifting unit and the horizontal movement unit in the soldering assembly, soldering points of products can be accurately and effectively identified and soldering work can be performed, and the excellent rate of the products is improved.
Drawings
FIG. 1 is an overall schematic diagram of a vision solder robot of the present utility model;
FIG. 2 is a schematic view of a vision solder robot of the present utility model with the table and shield removed;
FIG. 3 is an overall schematic diagram of FIG. 2 with a portion of the housing removed;
FIG. 4 is an overall schematic view of a feed assembly in a vision solder robot of the present utility model;
FIG. 5 is an overall schematic of a solder assembly in a vision solder robot of the present utility model;
fig. 6 is an exploded view of a portion of the structure of fig. 5.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 6, a vision laser soldering robot includes a workbench 10, a feeding assembly 20 mounted on the workbench 10, a product jig 30 mounted on the feeding assembly 20, and a soldering assembly 40 mounted above the product jig 30; the soldering component 40 includes a soldering unit mounted above the product fixture 30, a vision unit connected with the soldering unit for identifying soldering points of the product, a lifting unit connected with the vision unit for driving the vision unit and the soldering unit to lift, and a horizontal moving unit connected with the lifting unit for driving the lifting unit to horizontally move.
During operation, to-be-soldered products are arranged on the product jig 30 and conveyed to the lower side of the soldering tin assembly 40 through the feeding assembly 20, the vision recognition unit recognizes soldering tin points of the products located in the product jig 30, and after recognition is completed, the central control system adjusts the space position of the soldering tin unit through controlling the lifting unit and the horizontal moving unit so that the soldering tin unit can accurately perform soldering tin work on the soldering tin points.
According to the vision soldering robot, the soldering unit, the vision identification unit, the lifting unit and the horizontal movement unit in the soldering assembly 40 are arranged, so that soldering work can be accurately and effectively performed on soldering points of products, and the product yield is improved.
In one particular embodiment, the feed assembly 20 is provided with two sets of feed assemblies 20 mounted side-by-side on the table 10. After the soldering unit finishes soldering tin on the product in the product jig 30 on one feeding assembly 20, the soldering unit moves to the upper part of the other feeding assembly 20 through the cooperation of the lifting unit and the horizontal moving unit, and performs soldering tin work on the product in the product jig 30 above the feeding assembly 20, and at the moment, a worker performs detachment and replacement on the product finished by the first soldering tin on the product jig 30. Through the setting of two sets of pay-off subassemblies 20 for the soldering tin unit can be uninterrupted carry out soldering tin work to the product, very big improvement this vision laser soldering tin robot's work efficiency, be suitable for industrial application.
In one specific embodiment, the feeding assembly 20 includes a first guide 201, a first guide block 202, and a driving unit; the first guide plate 201 is mounted on the workbench 10 and is perpendicular to the horizontal moving unit in the soldering tin assembly 40; a first guide groove is formed in the first guide plate 201; the first guide block 202 is slidably mounted in the first guide groove; the driving unit is connected with the first guide block 202 and is used for driving the first guide block 202 to move along the first guide groove; the product jig 30 is mounted on the first guide block 202.
In a specific embodiment, the driving unit includes a first screw 203, a first motor 204, and a first driving belt 205; the first screw 203 is installed in the first guide groove and connected with the first guide block 202; the first motor 204 is connected to the first screw 203 through a first driving belt 205, and is used for driving the first screw 203 to rotate through the first driving belt 205. When the device works, the first motor 204 works, and the first driving belt 205 drives the first screw 203 to rotate so as to drive the first guide block 202 to move in the first guide groove, and further drive the product jig 30 to move on the workbench 10, so that soldering work is carried out on products positioned in the product jig 30 with the soldering unit.
In a specific embodiment, the lifting unit includes a first connecting plate 401, a second motor 402, a second screw 403, a second guide block 404, and a second connecting plate 405; the first connection plate 401 is installed at one side of the horizontal moving unit; the second motor 402 is installed at one side of the first connection plate 401 away from the horizontal moving unit; the second screw 403 is installed below the second motor 402; the second guide block 404 is mounted on the second screw 403; the second connecting plate 405 is installed at one side of the second guide block 404 and connected with the second guide block 404; the vision unit and the soldering unit are mounted on the side of the second connection plate 405 away from the second guide block 404. When the device works, the horizontal moving unit drives the first connecting plate 401 to drive the parts connected with the device to move horizontally, the second motor 402 drives the second screw rod 403 to rotate, and then the second connecting plate 405 is driven by the second guide block 404 to vertically lift, so that the vision unit and the soldering tin unit connected with the device are driven to vertically lift; specifically, a second guide groove is vertically formed in the first connecting plate 401; the second guide block 404 is slidably mounted in the second guide slot; by the arrangement of the second guide groove, stability is guaranteed when the second motor 402 drives the second guide block 404 to move through the second screw 403.
In one particular embodiment, the vision unit includes a camera 406; the image pickup device 406 is mounted on one side of the second connection plate 405; the solder unit is mounted on one side of the imaging device 406. Specifically, the imaging device 406 is a CCD imaging device 406.
In a specific embodiment, the soldering unit includes a soldering gun 407 mounted on one side of the imaging device 406, and a soldering feeder 408 mounted above the soldering gun 407.
In a specific embodiment, the horizontal moving unit includes a horizontal mounting seat 409, a third guide block 410, and a horizontal driving device; the horizontal mounting seat 409 is horizontally mounted on one side of the first connecting plate 401 and is perpendicular to the feeding direction of the feeding assembly 20; a third guide groove is arranged in the horizontal mounting seat 409; the third guide block 410 is slidably mounted in the third guide groove and connected to the first connection plate 401; the horizontal driving device is connected to the third guide block 410 for driving the third guide block 410 to move horizontally in the third guide groove.
In a specific embodiment, the horizontal driving device comprises a third screw rod, a third motor 411 and a second transmission belt; the third screw rod is installed in the third guide groove and connected with the third guide block 410; the third motor 411 is connected to the third screw rod through a second transmission belt, and is used for driving the third screw rod to rotate. When in operation, the third motor 411 works, and then drives the third screw rod to rotate through the second driving belt, and then drives the third guide block 410 to horizontally move in the third guide groove, and further drives the first connecting plate 401 to horizontally move.
In one particular embodiment, a shield 50 is mounted externally of the solder assembly 40; one end of the feed assembly 20 extends beyond the guard 50. In detail, the protective cover 50 is provided to effectively protect the solder assembly 40, and in addition, since one end of the feeding assembly 20 extends out of the protective cover 50, in this embodiment, the end extending out of the protective cover 50 is the feeding end and the discharging end of the feeding assembly 20, so that the problem that the product is conveyed to the lower side of the solder assembly 40 through the feeding assembly 20 to perform solder operation is avoided due to the protective cover 50.
According to the vision soldering robot, the soldering points of a product can be accurately and effectively identified and soldering work can be performed through the arrangement of the soldering unit, the vision identification unit, the lifting unit and the horizontal movement unit in the soldering assembly 40, and the product yield is improved.
The foregoing examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. A vision laser soldering robot is characterized in that: the visual laser soldering machine comprises a workbench, a feeding assembly arranged on the workbench, a product jig arranged on the feeding assembly and a soldering assembly arranged above the product jig; the soldering tin assembly comprises a soldering tin unit arranged above the product jig, a visual unit connected with the soldering tin unit and used for identifying soldering tin points of the product, a lifting unit connected with the visual unit and used for driving the visual unit and lifting the soldering tin unit, and a horizontal moving unit connected with the lifting unit and used for driving the lifting unit to horizontally move.
2. The vision laser solder robot of claim 1, wherein: the feeding components are provided with two groups and are arranged on the workbench side by side.
3. The vision laser solder robot of claim 2, wherein: the feeding assembly comprises a first guide plate, a first guide block and a driving unit; the first guide plate is arranged on the workbench and is vertical to the horizontal moving unit in the soldering tin assembly; a first guide groove is formed in the first guide plate; the first guide block is slidably arranged in the first guide groove; the driving unit is connected with the first guide block and used for driving the first guide block to move along the first guide groove; the product jig is mounted on the first guide block.
4. A vision laser solder robot according to claim 3, wherein: the driving unit comprises a first screw rod, a first motor and a first transmission belt; the first screw rod is arranged in the first guide groove and is connected with the first guide block; the first motor is connected with the first screw rod through the first transmission belt and is used for driving the first screw rod to rotate through the first transmission belt.
5. The vision laser solder robot of claim 1, wherein: the lifting unit comprises a first connecting plate, a second motor, a second screw rod, a second guide block and a second connecting plate; the first connecting plate is arranged on one side of the horizontal moving unit; the second motor is arranged on one side of the first connecting plate, which is far away from the horizontal moving unit; the second screw rod is arranged below the second motor; the second guide block is arranged on the second screw rod; the second connecting plate is arranged on one side of the second guide block and is connected with the second guide block; the vision unit and the soldering tin unit are arranged on one side, far away from the second guide block, of the second connecting plate.
6. The vision laser solder robot of claim 5, wherein: the visual unit comprises a camera device; the camera device is arranged on one side of the second connecting plate; the soldering unit is arranged on one side of the imaging device.
7. The vision laser solder robot of claim 6, wherein: the soldering unit comprises a welding gun arranged on one side of the imaging device and a tin feeder arranged above the welding gun.
8. The vision laser solder robot of claim 5, wherein: the horizontal moving unit comprises a horizontal installation seat, a third guide block and a horizontal driving device; the horizontal mounting seat is horizontally arranged on one side of the first connecting plate and is perpendicular to the feeding direction of the feeding assembly; a third guide groove is formed in the horizontal mounting seat; the third guide block is slidably arranged in the third guide groove and is connected with the first connecting plate; the horizontal driving device is connected with the third guide block and used for driving the third guide block to horizontally move in the third guide groove.
9. The vision laser solder robot of claim 8, wherein: the horizontal driving device comprises a third screw rod, a third motor and a second transmission belt; the third screw rod is arranged in the third guide groove and is connected with the third guide block; the third motor is connected with the third screw rod through the second transmission belt and used for driving the third screw rod to rotate.
10. The vision laser solder robot of claim 1, wherein: a protective cover is arranged outside the soldering tin assembly; one end of the feeding component extends out of the protective cover.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223297943.4U CN219211913U (en) | 2022-12-07 | 2022-12-07 | Vision laser soldering robot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202223297943.4U CN219211913U (en) | 2022-12-07 | 2022-12-07 | Vision laser soldering robot |
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Publication Number | Publication Date |
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CN219211913U true CN219211913U (en) | 2023-06-20 |
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Family Applications (1)
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CN202223297943.4U Active CN219211913U (en) | 2022-12-07 | 2022-12-07 | Vision laser soldering robot |
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CN (1) | CN219211913U (en) |
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2022
- 2022-12-07 CN CN202223297943.4U patent/CN219211913U/en active Active
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