CN218903634U - Rod-shaped structure processing production line - Google Patents
Rod-shaped structure processing production line Download PDFInfo
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- CN218903634U CN218903634U CN202223277272.5U CN202223277272U CN218903634U CN 218903634 U CN218903634 U CN 218903634U CN 202223277272 U CN202223277272 U CN 202223277272U CN 218903634 U CN218903634 U CN 218903634U
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Abstract
The utility model provides a rod-shaped structure processing production line, which comprises the following steps: the conveying device is used for conveying the positioning mechanism with the tray, the positioning mechanism comprises a positioning bracket and a positioning clamping structure movably arranged above the positioning bracket, and the positioning clamping structure can clamp the tray; the manipulator is arranged on one side of the conveying device and comprises a gripper seat and a plurality of clamping parts which are movably arranged on the gripper seat along the radial direction of the gripper seat, and the clamping parts are arranged on the gripper seat in a surrounding manner at intervals, wherein the clamping parts comprise a plurality of first clamping claws and a plurality of second clamping claws, the second clamping claws are connected to the outer sides of the first clamping claws in a one-to-one correspondence manner, and the distance between two adjacent first clamping claws is smaller than the distance between two adjacent second clamping claws; and the lathe processing area is surrounded outside the manipulator. The technical scheme of the application effectively solves the problem that the clamping part needs to be replaced when the manipulator in the related technology clamps the rod-shaped structure.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, in particular to a rod-shaped structure processing production line.
Background
The rod-like structure processing line in the related art includes a robot for gripping a rod-like structure. The rod-like structure in the related art includes a large diameter end and a small diameter end. When the rod-shaped structure processing production line processes the large-diameter end and the small-diameter end of the rod-shaped structure, the clamping parts with other dimensions are required to be replaced after the manipulator clamps the large-diameter end of the rod-shaped structure due to the different diameters of the large-diameter end and the small-diameter end of the rod-shaped structure, so that the manipulator can clamp the small-diameter end of the rod-shaped structure.
Thus, the manipulator in the related art needs to replace the clamping portion when clamping the large-diameter end and the small-diameter end of the rod-shaped structure, and the operation is complicated.
Disclosure of Invention
The utility model mainly aims to provide a rod-shaped structure processing production line, which solves the problem that a clamping part needs to be replaced when a manipulator in the related art clamps a rod-shaped structure.
In order to achieve the above object, the present utility model provides a rod-like structure processing line comprising: the conveying device is used for conveying the positioning mechanism with the tray, the positioning mechanism comprises a positioning bracket and a positioning clamping structure movably arranged above the positioning bracket, and the positioning clamping structure can clamp the tray; the manipulator is arranged on one side of the conveying device and comprises a gripper seat and a plurality of clamping parts which are movably arranged on the gripper seat along the radial direction of the gripper seat, the clamping parts are surrounded on the gripper seat at intervals, a first clamping state and a first loosening state are arranged between the clamping parts, the clamping parts are close to each other, the first loosening state is far away from each other, the clamping parts comprise a plurality of first clamping claws and a plurality of second clamping claws, the second clamping claws are connected to the outer sides of the first clamping claws in a one-to-one correspondence manner, and the distance between two adjacent first clamping claws is smaller than the distance between two adjacent second clamping claws; and the lathe processing area is surrounded outside the manipulator.
Further, each first claw comprises a moving block and a first clamping block, wherein the moving block is movably arranged on the gripper seat along the radial direction of the gripper seat, the first clamping block is arranged on the moving block and is perpendicular to the end face of the gripper seat, and the inner surface of the first clamping block is a first clamping cambered surface.
Further, every second jack catch sets up the connecting block on the terminal surface of first grip block and sets up the second grip block on the connecting block, and second grip block perpendicular to the terminal surface of tongs seat, the internal surface of second grip block is the second centre gripping cambered surface, and wherein, the distance between the first centre gripping cambered surface of two adjacent first jack catch is less than the distance between the second centre gripping cambered surface of two adjacent second jack catch.
Further, the manipulator further includes a positioning cover movably provided on the grip base in an axial direction of the grip base.
Further, a plurality of avoidance notches for avoiding the plurality of clamping parts are formed in the positioning cover.
Further, the rod-shaped structure processing production line also comprises a temporary storage table structure arranged in the lathe processing area.
Further, the temporary storage table structure comprises a temporary storage table, a first support and a second support, wherein the first support and the second support are arranged on the temporary storage table at intervals, a first support concave surface is arranged on the first support, a second support concave surface is arranged on the second support, and the projection contour of the second support concave surface on the plane perpendicular to the table top of the temporary storage table is located in the first support concave surface.
Further, the temporary storage table structure further comprises a position detection piece arranged on the upper surface of the second support.
Further, the positioning clamping structure comprises a first clamping frame fixedly arranged on the positioning bracket and a second clamping frame movably arranged on the positioning bracket, wherein the second clamping frame is provided with a second clamping state mutually close to the first clamping frame and a second loosening state mutually far away from the first clamping frame.
Further, the positioning and clamping structure further comprises two driving cylinders for driving the second clamping frame to move, the two driving cylinders are arranged on the positioning bracket at intervals and are respectively connected with two ends of the second clamping frame, the positioning and clamping structure further comprises a rotating shaft arranged on the positioning bracket and a connecting rod assembly swinging around the rotating shaft, and the connecting rod assembly comprises a swinging rod sleeved on the rotating shaft, a first connecting rod capable of being connected with the first end of the swinging rod and the middle part of the first clamping frame in a hinging manner, and a second connecting rod capable of being connected with the second end of the swinging rod and the middle part of the second clamping frame in a hinging manner; the rod-shaped structure processing production line also comprises a lettering marking machine which is arranged on one side of the conveying device and is positioned at the downstream of the lathe processing area.
By applying the technical scheme of the utility model, the rod-shaped structure processing production line comprises: conveyor, manipulator and lathe processing district. The conveyer transportation has the positioning mechanism of tray, and positioning mechanism includes locating bracket and movably sets up the location clamping structure in locating bracket top, and location clamping structure can the centre gripping tray. The rod-shaped structure can be placed in the tray, the tray is placed in the positioning mechanism, and the tray is clamped by the positioning clamping structure of the positioning mechanism, so that the tray with the rod-shaped structure can be stably transported on the transporting device. The manipulator sets up in one side of conveyer, and the manipulator includes the tongs seat and along a plurality of clamping parts of tongs seat on the radial movably setting of tongs seat. The clamping parts are arranged on the gripper seat in a surrounding mode at intervals, and a first clamping state and a first loosening state are arranged between the clamping parts, wherein the first clamping state is close to each other, and the first loosening state is far away from each other. The clamping parts comprise a plurality of first clamping claws and a plurality of second clamping claws. The second claws are connected to the outer sides of the first claws in a one-to-one correspondence mode, and the distance between two adjacent first claws is smaller than the distance between two adjacent second claws. When the manipulator is required to clamp the small-diameter end of the rod-shaped structure, the plurality of first clamping claws are made to be close to each other, so that the plurality of first clamping claws in the first clamping state can clamp the small-diameter end of the rod-shaped structure. When the manipulator is required to clamp the large-diameter end of the rod-shaped structure, the second clamping claws are made to be close to each other, so that the second clamping claws in the first clamping state can clamp the large-diameter end of the rod-shaped structure. Therefore, when the manipulator clamps the large-diameter end and the small-diameter end of the rod-shaped structure, the clamping part does not need to be replaced, and the operation is simple. The lathe processing area is surrounded outside the manipulator, so that the manipulator can convey the rod-shaped structure for the lathe processing area. Therefore, the technical scheme of the application effectively solves the problem that the clamping part needs to be replaced when the manipulator in the related technology clamps the rod-shaped structure.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:
fig. 1 shows a schematic perspective view of an embodiment of a rod-like structure processing line according to the present utility model;
FIG. 2 is a schematic perspective view showing the structure of a robot and a temporary storage table of the rod-like structure processing line of FIG. 1;
FIG. 3 shows an enlarged view of a portion of a robot of the rod-like structure processing line of FIG. 1;
FIG. 4 shows a partial enlarged view of another view of the robot of the rod-like structure processing line of FIG. 1;
FIG. 5 is a schematic perspective view showing a temporary storage table structure of the rod-like structure processing line of FIG. 1;
FIG. 6 shows an enlarged view of a portion of the staging structure of the rod-like structure processing line of FIG. 1;
FIG. 7 is a schematic perspective view showing a positioning mechanism of the rod-like structure processing line of FIG. 1;
fig. 8 shows a schematic perspective view of a pallet of the rod-like structure processing line of fig. 1.
Wherein the above figures include the following reference numerals:
10. a transport device; 11. a conveyor belt; 12. a steering bit; 13. a storage level; 14. taking a material level;
20. a manipulator; 21. a gripper seat; 22. a clamping part; 221. a first claw; 2211. a moving block; 2212. a first clamping block; 222. a second claw; 2221. a connecting block; 2222. a second clamping block; 23. positioning the cover;
30. a lathe machining area; 31. a machine tool;
40. a temporary storage table structure; 41. a temporary storage table; 42. a first support; 43. a first concave support surface; 44. a second support; 45. a second concave support surface; 46. a position detecting member;
50. a positioning mechanism; 51. positioning brackets; 52. positioning and clamping structures; 521. a first clamping frame; 522. a second clamping frame; 523. a drive cylinder; 524. a rotating shaft; 525. a connecting rod assembly; 5251. swing rod; 5252. a first link; 5253. a second link;
60. a tray;
70. a lettering and marking machine;
80. a rod-like structure.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
As shown in fig. 1 to 4 and 8, the rod-like structure 80 processing line of the present embodiment includes: a conveyor 10, a robot 20 and a lathe machining zone 30. The transporting device 10 transports the positioning mechanism 50 with the tray 60, the positioning mechanism 50 includes a positioning bracket 51 and a positioning and clamping structure 52 movably disposed above the positioning bracket 51, and the positioning and clamping structure 52 can clamp the tray 60. The robot 20 is disposed at one side of the transporting device 10, and the robot 20 includes a gripper 21 and a plurality of gripping portions 22 movably disposed on the gripper 21 in a radial direction of the gripper 21. The plurality of clamping portions 22 are surrounded on the grip holder 21 at intervals, and the plurality of clamping portions 22 have a first clamping state in which they are close to each other and a first releasing state in which they are far away from each other. Wherein the plurality of clamping parts 22 comprises a plurality of first claws 221 and a plurality of second claws 222. The second claws 222 are connected to the outer sides of the first claws 221 in a one-to-one correspondence, and the distance between two adjacent first claws 221 is smaller than the distance between two adjacent second claws 222. The lathe machining area 30 is enclosed outside the robot arm 20.
By applying the technical scheme of the present embodiment, the rod-shaped structure 80 processing production line includes: a conveyor 10, a robot 20 and a lathe machining zone 30. The transporting device 10 transports the positioning mechanism 50 with the tray 60, the positioning mechanism 50 includes a positioning bracket 51 and a positioning and clamping structure 52 movably disposed above the positioning bracket 51, and the positioning and clamping structure 52 can clamp the tray 60. The rod-like structure 80 may be placed into the tray 60, the tray 60 is placed into the positioning mechanism 50, and the tray 60 is held by the positioning holding structure 52 of the positioning mechanism 50, so that the tray 60 with the rod-like structure 80 can be transported smoothly on the transporting device 10. The robot 20 is disposed at one side of the transporting device 10, and the robot 20 includes a gripper 21 and a plurality of gripping portions 22 movably disposed on the gripper 21 in a radial direction of the gripper 21. The plurality of clamping portions 22 are surrounded on the grip holder 21 at intervals, and the plurality of clamping portions 22 have a first clamping state in which they are close to each other and a first releasing state in which they are far away from each other. Wherein the plurality of clamping parts 22 comprises a plurality of first claws 221 and a plurality of second claws 222. The second claws 222 are connected to the outer sides of the first claws 221 in a one-to-one correspondence, and the distance between two adjacent first claws 221 is smaller than the distance between two adjacent second claws 222. When the manipulator 20 needs to clamp the small diameter end of the rod-shaped structure 80, the plurality of first claws 221 are brought close to each other so that the plurality of first claws 221 in the first clamping state can clamp the small diameter end of the rod-shaped structure 80. When the manipulator 20 needs to clamp the large diameter end of the rod-shaped structure 80, the plurality of second claws 222 are brought close to each other so that the plurality of second claws 222 in the first clamping state can clamp the large diameter end of the rod-shaped structure 80. In this way, the manipulator 20 does not need to replace the clamping portion 22 when clamping the large-diameter end and the small-diameter end of the rod-shaped structure 80, and the operation is simple. The lathe work zone 30 is enclosed outside the robot 20 so that the robot 20 can transport the rod-like structure 80 for the lathe work zone 30. Therefore, the technical scheme of the embodiment effectively solves the problem that the clamping part needs to be replaced when the manipulator in the related art clamps the rod-shaped structure.
As shown in fig. 1 to 4, each of the first jaws 221 includes a moving block 2211 movably provided on the grip base 21 in a radial direction of the grip base 21 and a first clamping block 2212 provided on the moving block 2211. The moving block 2211 can drive the first clamping block 2212 to move, so that the first clamping block 2212 is switched between a first clamping state and a first releasing state. The first clamping block 2212 is perpendicular to the end face of the gripper seat 21, and the inner surface of the first clamping block 2212 is a first clamping cambered surface. The arrangement of the first clamping cambered surface enables the first clamping to be more fit when clamping the small-diameter end of the rod-shaped structure 80, and stability of the small-diameter end of the rod-shaped structure 80 is improved.
As shown in fig. 1 to 4, each of the second claws 222 is provided with a connection block 2221 provided on an end surface of the first clamping block 2212 and a second clamping block 2222 provided on the connection block 2221. The second clamping block 2222 is perpendicular to the end face of the gripper seat 21, and the inner surface of the second clamping block 2222 is a second clamping arc surface. The arrangement of the second clamping cambered surface enables the second clamping block 2222 to be more fit when clamping the large-diameter end of the rod-shaped structure 80, so that stability when clamping the large-diameter end of the rod-shaped structure 80 is improved. Wherein, the distance between the first clamping cambered surfaces of the two adjacent first clamping claws 221 is smaller than the distance between the second clamping cambered surfaces of the two adjacent second clamping claws 222. In this way, the plurality of first claws 221 can clamp the small diameter end of the rod-shaped structure 80, and the plurality of second claws 222 can clamp the large diameter end of the rod-shaped structure 80, so that the problem that the clamping part needs to be replaced when the manipulator in the related art clamps the rod-shaped structure is avoided.
As shown in fig. 1 to 4, the manipulator 20 further includes a positioning cover 23 movably provided on the grip holder 21 in the axial direction of the grip holder 21, the positioning cover 23 being capable of restricting displacement of the rod-like structure 80 in the axial direction of the grip holder 21, so that the manipulator 20 is more stable when gripping the large diameter end of the rod-like structure 80.
As shown in fig. 1 to 4, the positioning cover 23 is provided with a plurality of avoiding notches for avoiding the plurality of clamping portions 22, so that the clamping portions 22 and the positioning cover 23 can cooperate to clamp the large-diameter end and the small-diameter end of the rod-shaped structure 80.
As shown in fig. 5 and 6, the rod-shaped structure 80 processing line further includes a temporary storage table structure 40 disposed in the lathe processing region 30, and the temporary storage table structure 40 is disposed such that the robot 20 can temporarily place the rod-shaped structure 80 on the temporary storage table structure 40 while clamping the rod-shaped structure 80. In this way, when the manipulator 20 clamps the large diameter end of the rod-shaped structure 80, the clamped portion needs to be changed to the small diameter end of the rod-shaped structure 80, the rod-shaped structure 80 can be placed on the temporary storage table structure 40, and then the small diameter end of the rod-shaped structure 80 can be clamped by the manipulator 20.
As shown in fig. 5 and 6, the temporary storage table structure 40 includes a temporary storage table 41, and a first support 42 and a second support 44 disposed on the temporary storage table 41 at intervals. The first support 42 is provided with a first support concave 43, the second support 44 is provided with a second support concave 45, and the first support concave 43 and the second support concave 45 are matched with the shape of the rod-shaped structure 80, so that the first support 42 and the second support 44 support the rod-shaped structure 80 more stably. The projection profile of the second supporting concave 45 on the plane perpendicular to the table surface of the temporary storage table 41 is located in the first supporting concave 43, so that the first supporting concave 43 can support the large-diameter end of the rod-shaped structure 80, and the second supporting concave 45 can support the small-diameter end of the rod-shaped structure 80 to support and position the rod-shaped structure 80.
As shown in fig. 5 and 6, the temporary storage table structure 40 further includes a position detecting member 46 disposed on the upper surface of the second support 44, and the position detecting member 46 is configured to detect that the rod-like structure 80 is located on the second support 44. The position detecting member 46 can also detect the accuracy of the relative position between the rod-shaped structure 80 and the second support 44, so as to secondarily detect the accuracy of the placement position of the rod-shaped structure 80, ensure the accuracy of the manipulator 20 in placing and clamping the workpiece, and prevent errors of clamping the machine tool 31 and the rod-shaped structure 80 caused by the deviation of the position of the workpiece clamped by the manipulator 20, thereby affecting the machining precision.
In this embodiment, the rod-like structure 80 processing line further includes a controller in signal communication with the position detecting member 46, and in control communication with the robot 20. The controller, upon receiving a signal that the rod-like structure 80 is located on the second support 44, controls the movement of the robot 20 to clamp the rod-like structure 80 into the next station. The first abutments 42 are two symmetrically disposed along the axial direction of the rod-like structure 80, and the second abutments 44 are two symmetrically disposed along the axial direction of the rod-like structure 80. The number of the position detecting members 46 is two, and the two position detecting members 46 are arranged on the two second supports 44 in a one-to-one correspondence.
As shown in fig. 7, the positioning and clamping structure 52 includes a first clamping frame 521 fixedly disposed on the positioning bracket 51 and a second clamping frame 522 movably disposed on the positioning bracket 51. The second clamping frame 522 has a second clamped state in which it is close to the first clamping frame 521 and a second released state in which it is far from the first clamping frame 521. When the second clamping frame 522 is in the second clamping state, the tray 60 can be clamped so that the tray 60 with the rod-shaped structure 80 can be smoothly transported on the transporting device 10. The second clamping frame 522 is in the second disengaged state such that the tray 60 can be removed from the positioning clamping structure 52 of the positioning mechanism 50.
As shown in fig. 7, the positioning and clamping structure 52 further includes two driving cylinders 523 that drive the movement of the second clamping frame 522. Two driving cylinders 523 are provided at intervals on the positioning bracket 51 and connected to both ends of the second clamping frame 522, respectively, to drive both ends of the second clamping frame 522 so that the second clamping frame 522 can move smoothly. The positioning and clamping structure 52 further includes a rotating shaft 524 provided on the positioning bracket 51 and a link assembly 525 swinging about the rotating shaft 524. The link assembly 525 includes a swing link 5251 sleeved on the rotation shaft 524, a first link 5252 hingably connected to a first end of the swing link 5251 and a middle portion of the first clamping frame 521, and a second link 5253 hingably connected to a second end of the swing link 5251 and a middle portion of the second clamping frame 522. The second clamping frame 522 moves to drive the second connecting rod 5253 to swing, the second connecting rod 5253 drives the swing rod 5251 to swing, the swing rod 5251 drives the first connecting rod 5252 to swing, and the first connecting rod 5252 drives the first clamping frame 521 to move. In this way, the first connecting rod 5252, the second connecting rod 5253 and the swing rod 5251 are arranged, so that the second clamping frame 522 can drive the first clamping frame 521 to move when moving. The positioning and clamping structure 52 is capable of centering the tray 60 with respect to the transport direction of the transport device 10 to achieve centering of the tray 60.
In the present embodiment, the driving cylinder 523 is preferably a cylinder. Four linear guide rails are further disposed on the positioning bracket 51, two linear guide rails are connected to two ends of the second clamping frame 522, and the other two linear guide rails are connected to two ends of the first clamping frame 521, so that the first clamping frame 521 and the second clamping frame 522 move along the linear guide rails.
Further, the rod-like structure 80 processing line further includes a lettering and marking machine 70 disposed on one side of the conveyor 10 downstream of the lathe processing zone 30.
In this embodiment, the conveyor 10 comprises a conveyor belt 11, a turning bit 12 arranged on the conveyor belt and corresponding to the lathe machining zone 30, and stock locations 13 and take-up locations 14 arranged at intervals on both sides of the turning bit 12. The two ends of the conveyor belt 11 are provided with a feeding end and a discharging end, and the steering position 12 can convey the positioning mechanism 50 on the conveyor belt 11 to the position of the storage position 13 or the position of the taking position 14. A sensor is provided at the pick-up level 14.
The flow of processing the rod-like structure 80 of the present embodiment is as follows: the rod-like structure 80 is placed on the tray 60, the tray 60 is placed on the positioning mechanism 50, the positioning mechanism 50 is placed at the loading end, and the conveyor belt 11 of the transporting device 10 transports the positioning mechanism 50. The positioning means 50 are transported to the turning station 12, the positioning means 50 being optionally transported to the storage station 13 or the pick-up station 14. If there are already other positioning mechanisms 50 on the pick-up level 14, the positioning mechanism 50 is transported to the storage level 13, and after the other positioning mechanisms 50 leave the pick-up level 14, the positioning mechanism 50 is moved to the storage level 13. The positioning and clamping structure 52 of the positioning mechanism 50 centers the tray 60 with respect to the transport direction of the transport device 10, and the sensor senses that the positioning mechanism 50 has been transported to the stock location 13. The small diameter end of the rod-shaped structure 80 held by the manipulator 20 is placed in the machine tool 31 of the lathe processing area 30, the machine tool 31 processes the large diameter end of the rod-shaped structure 80, and after the processing of the large diameter end of the rod-shaped structure 80 is completed, the small diameter end of the rod-shaped structure 80 held by the manipulator 20 is placed on the temporary storage table structure 40. The manipulator 20 clamps the large-diameter end of the rod-shaped structure 80, places the rod-shaped structure 80 into the machine tool 31 of the lathe processing area 30, the machine tool 31 processes the small-diameter end of the rod-shaped structure 80, and after the processing of the small-diameter end of the rod-shaped structure 80 is completed, the manipulator 20 clamps the small-diameter end of the rod-shaped structure 80, places the rod-shaped structure 80 into the lettering and marking machine 70 for lettering and marking. After lettering and marking, the manipulator 20 places the rod-like structure 80 back into the tray 60, and the transport device 10 transports the tray 60 carrying the positioning mechanism 50 to the blanking end of the transport device 10.
In the present embodiment, the robot 20 is preferably a six-degree-of-freedom robot 20. Each manipulator 20 comprises two gripper blocks 21 and two clamping portions 22. The precision of the manipulator 20 is high, and the requirement of automatic feeding and discharging of the rod-shaped structure 80 processing production line can be met. The manipulator 20 can be replaced accordingly as needed. The flexible manipulator 20 finger design concept is adopted in this scheme, concentrates a plurality of clamping parts 22 in a clamping part 22, and the range of snatching of manipulator 20 is great, is applicable to the snatching of different size shaft-like structure 80, saves clamping part 22 quantity and the time of changing clamping part 22, improves overall work efficiency.
In this embodiment, the rod-like structure 80 is a crossbar tip in the related art. The crossbar tip is an integral part of the crossbar, which is an important component to improve the performance of the railway truck. The inventor finds that the cross rod end has a certain rejection rate in the processing process and needs to be manually detected by 100 percent. In the processing process, the device relates to a plurality of equipment such as milling machines, lathes, drilling machines and the like, the process is frequently transferred between working procedures, and multiple kinds of operators are required to finish the process in a cooperative mode, so that the resource waste is caused. By using the technical scheme of the embodiment, the rod-shaped structure 80 processing production line mainly uses the manipulator 20 for carrying out the operations of carrying out the transportation and connecting lines, the manipulator 20 is the core part of the intelligent rod-shaped structure 80 processing production line, and the mutual transmission of the rod-shaped structure 80 among the positioning mechanism 50, the conveying device 10, the lathe processing area 30 and the temporary storage platform structure 40 is coordinated. The positioning mechanism 50 can automatically convey on the conveying device 10, so that seamless butt joint between equipment and the manipulator 20 is achieved, and full-process automation and intelligent production and processing are realized. The transportation device 10 can be prolonged according to the needs, and the number of machine tools 31 in the lathe processing area 30 can be increased according to the needs, so that space is provided for later upgrading and reconstruction. Utilize manipulator 20 to carry out the transportation to the cross pole end to because manipulator 20 can carry out the centre gripping to the big footpath end and the path end of cross pole end, improved production efficiency, avoided the waste of resource.
In the present embodiment, the control system is in control connection with the robot 20, the plurality of machine tools 31 of the lathe processing zone 30, the transport device 10, and the marking machine 70. The control system of the rod-shaped structure 80 processing production line has the functions of man-machine interaction, fault diagnosis, automatic alarm, state monitoring and the like. The electrical control system of the rod-shaped structure 80 processing production line consists of a man-machine interaction unit, a conveying unit control of the conveying device 10, a feeding unit control of the manipulator 20 and a lathe control unit. The control system can realize real-time monitoring of working conditions, and the control system comprises information such as production time, efficiency, productivity and the like, so that effective product production management is facilitated. Can effectively standardize the production flow, ensure the stability of the product, reduce the labor intensity and ensure the personal safety. Lean management can be further promoted, and production site dynamic and informationized real-time management can be performed. The processing line of the rod-shaped structure 80 in this embodiment has corresponding visibility, can effectively monitor the key position, and place a corresponding television at the observation port, so that the working condition of the whole processing line of the rod-shaped structure 80 can be observed, and a series of related information such as the processing time, the qualification rate, the whole scheduling plan and the like of the rod-shaped structure 80 can be displayed.
In the description of the present utility model, it should be understood that the azimuth or positional relationships indicated by the azimuth terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal", and "top, bottom", etc., are generally based on the azimuth or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of protection of the present utility model; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "upper surface at … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial location relative to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the exemplary term "above … …" may include both orientations of "above … …" and "below … …". The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present utility model.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. A rod-like structure processing line, characterized by comprising:
a transport device (10) for transporting a positioning mechanism (50) with a tray (60), wherein the positioning mechanism (50) comprises a positioning bracket (51) and a positioning clamping structure (52) movably arranged above the positioning bracket (51), and the positioning clamping structure (52) can clamp the tray (60);
the manipulator (20) is arranged on one side of the conveying device (10), the manipulator (20) comprises a gripper seat (21) and a plurality of clamping portions (22) which are movably arranged on the gripper seat (21) along the radial direction of the gripper seat (21), the clamping portions (22) are surrounded on the gripper seat (21) at intervals, the clamping portions (22) are provided with a first clamping state and a first loosening state, wherein the first clamping state is close to each other, the first loosening state is far away from each other, the first clamping state is arranged between the clamping portions (22), the second clamping portions (22) comprise a plurality of first clamping jaws (221) and a plurality of second clamping jaws (222), the second clamping jaws (222) are connected to the outer sides of the first clamping jaws (221) in a one-to-one correspondence mode, and the distance between two adjacent first clamping jaws (221) is smaller than the distance between the two adjacent second clamping jaws (222).
And the lathe processing area (30) is arranged outside the manipulator (20) in a surrounding mode.
2. The rod-like structure processing line according to claim 1, wherein each of the first jaws (221) includes a moving block (2211) movably disposed on the grip base (21) in a radial direction of the grip base (21) and a first clamping block (2212) disposed on the moving block (2211), the first clamping block (2212) being perpendicular to an end surface of the grip base (21), an inner surface of the first clamping block (2212) being a first clamping arc surface.
3. The rod-like structure processing line according to claim 2, wherein each of the second jaws (222) is provided with a connection block (2221) on an end surface of the first clamping block (2212) and a second clamping block (2222) provided on the connection block (2221), the second clamping block (2222) is perpendicular to the end surface of the gripper base (21), an inner surface of the second clamping block (2222) is a second clamping arc surface, and a distance between the first clamping arc surfaces of two adjacent first jaws (221) is smaller than a distance between the second clamping arc surfaces of two adjacent second jaws (222).
4. The rod-like structure processing line according to claim 1, wherein the robot arm (20) further comprises a positioning cover (23) movably provided on the gripper base (21) in an axial direction of the gripper base (21).
5. The rod-like structure processing line according to claim 4, wherein a plurality of avoidance notches for avoiding a plurality of the clamping portions (22) are provided on the positioning cover (23).
6. The rod-like structure processing line according to claim 1, further comprising a temporary table structure (40) arranged in the lathe processing zone (30).
7. The rod-like structure processing line according to claim 6, wherein the temporary storage table structure (40) comprises a temporary storage table (41) and a first support (42) and a second support (44) which are arranged on the temporary storage table (41) at intervals, a first support concave surface (43) is arranged on the first support (42), a second support concave surface (45) is arranged on the second support (44), and a projection contour of the second support concave surface (45) on a plane perpendicular to a table top of the temporary storage table (41) is located in the first support concave surface (43).
8. The rod-like structure processing line according to claim 7, wherein the temporary storage table structure (40) further comprises a position detecting member (46) provided on an upper surface of the second support (44).
9. The rod-like structure processing line according to claim 1, wherein the positioning and clamping structure (52) comprises a first clamping frame (521) fixedly arranged on the positioning bracket (51) and a second clamping frame (522) movably arranged on the positioning bracket (51), and the second clamping frame (522) has a second clamping state where the second clamping frame (522) is close to the first clamping frame (521) and a second releasing state where the second clamping frame (521) is far away from the first clamping frame.
10. The rod-like structure processing line according to claim 9, wherein,
the positioning clamping structure (52) further comprises two driving cylinders (523) for driving the second clamping frame (522) to move, the two driving cylinders (523) are arranged on the positioning bracket (51) at intervals and are respectively connected with two ends of the second clamping frame (522), the positioning clamping structure (52) further comprises a rotating shaft (524) arranged on the positioning bracket (51) and a connecting rod assembly (525) swinging around the rotating shaft (524), the connecting rod assembly (525) comprises a swinging rod (5251) sleeved on the rotating shaft (524), a first connecting rod (5252) capable of being connected with the first end of the swinging rod (5251) and the middle part of the first clamping frame (521) in a hinged mode, and a second connecting rod (5253) capable of being connected with the second end of the swinging rod (5251) and the middle part of the second clamping frame (522) in a hinged mode;
the rod-shaped structure processing production line further comprises a lettering marking machine (70) arranged on one side of the conveying device (10) and positioned at the downstream of the lathe processing area (30).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202223277272.5U CN218903634U (en) | 2022-12-07 | 2022-12-07 | Rod-shaped structure processing production line |
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Application Number | Priority Date | Filing Date | Title |
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CN202223277272.5U CN218903634U (en) | 2022-12-07 | 2022-12-07 | Rod-shaped structure processing production line |
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CN218903634U true CN218903634U (en) | 2023-04-25 |
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CN202223277272.5U Active CN218903634U (en) | 2022-12-07 | 2022-12-07 | Rod-shaped structure processing production line |
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