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CN218660902U - Multi-station carpet compounding device for vehicle - Google Patents

Multi-station carpet compounding device for vehicle Download PDF

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Publication number
CN218660902U
CN218660902U CN202122912584.8U CN202122912584U CN218660902U CN 218660902 U CN218660902 U CN 218660902U CN 202122912584 U CN202122912584 U CN 202122912584U CN 218660902 U CN218660902 U CN 218660902U
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China
Prior art keywords
station
frame
support
positioning column
die
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Active
Application number
CN202122912584.8U
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Chinese (zh)
Inventor
聂宗元
周宇
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Chongqing Xuyang Automotive Parts Co.,Ltd.
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Faurecia Chongqing Automotive Parts Co Ltd
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Abstract

The utility model discloses a multi-station carpet compounding device for a vehicle, which comprises a bracket, an upper die, a middle die, a plurality of sets of lower dies and a three-station revolving platform capable of rotating; the support is provided with a pressing mechanism, and the upper die is arranged at the lower end of the pressing mechanism; the support is provided with a supporting mechanism, the supporting mechanism is provided with a middle frame in sliding fit, the middle die is matched in the middle frame, and the middle frame can convey the middle die to the position right below the upper die along the supporting mechanism; the three-station rotary table is provided with a piece taking and placing station, a gluing station and a pressing station, the three-station rotary table is provided with bearing frames corresponding to the piece taking and placing station, the gluing station and the pressing station, the three bearing frames are circumferentially and uniformly distributed, each bearing frame is provided with a set of lower die, and the three-station rotary table can convey the lower die to the position right below the upper die. The utility model discloses in having reduced a circular area with three process, greatly reduced area, improved production efficiency simultaneously effectively, and whole carpet composite process labour saving and time saving.

Description

Multi-station carpet compounding device for vehicle
Technical Field
The utility model relates to a carpet preparation technical field, concretely relates to automobile-used carpet set composite of multistation.
Background
Currently, in the preparation of carpet for vehicles, it is necessary to effectively compound the carpet and the foamed member. In the prior art, a carpet is fixed on an upper die, a foaming piece is arranged in a lower die after a gluing process, and the carpet and the foaming piece are compounded by pressing the upper die and the lower die. However, the carpet compounding devices of the prior art have large floor space and are inefficient to produce.
SUMMERY OF THE UTILITY MODEL
To the problem, the utility model provides a carpet set composite for multistation car has greatly reduced area, and has effectively improved production efficiency.
The utility model provides a multi-station carpet compounding device for a vehicle, which comprises a bracket, an upper die, a middle die, a plurality of sets of lower dies and a three-station revolving platform capable of rotating;
the support is provided with a pressing mechanism, and the upper die is arranged at the lower end of the pressing mechanism;
the support is provided with a supporting mechanism, the supporting mechanism is provided with a middle frame in sliding fit, the middle die is matched in the middle frame, and the middle frame can convey the middle die to the position right below the upper die along the supporting mechanism;
the three-station rotary table is provided with a pick-and-place station, a gluing station and a pressing station, the three-station rotary table is provided with bearing frames corresponding to the pick-and-place station, the gluing station and the pressing station, the three bearing frames are circumferentially and uniformly distributed, each bearing frame is provided with a set of lower die, and the three-station rotary table can convey the lower die to the position under the upper die.
Preferably, the bearing frame comprises a first support frame, a second support frame, a rectangular frame and two rotating mechanisms, the first support frame and the second support frame are connected with the three-station revolving platform, the first support frame and the second support frame are arranged in parallel, the rectangular frame is matched between the first support frame and the second support frame, one end of the three-station revolving platform far away from the first support frame is connected with the corresponding position of the rectangular frame through the rotating mechanisms, one end of the three-station revolving platform far away from the second support frame is connected with the corresponding position of the rectangular frame through the rotating mechanisms, the rectangular frame can rotate around the rotating mechanisms, and the lower die is placed into the rectangular frame.
Preferably, the rotating mechanism comprises a first bearing seat, a rotating shaft and a second bearing seat, the first bearing seat is mounted on the first support frame or the second support frame, the second bearing seat is mounted at a corresponding position of the rectangular frame, and two ends of the rotating shaft are respectively connected with the first bearing seat and the second bearing seat in a rotating manner.
Preferably, a plurality of first supporting plates for supporting the rectangular frame are arranged on the lower end surface of the first supporting frame, and a plurality of second supporting plates for supporting the rectangular frame are arranged on the lower end surface of the second supporting frame.
Preferably, the two sides of the rectangular frame are provided with press-fit positioning buffer mechanisms, each press-fit positioning buffer mechanism comprises a first positioning column, a second positioning column, a buffer plate, a reinforcing plate and two buffer springs, the first positioning column and the second positioning column are both installed on the rectangular frame, the first positioning column and the second positioning column are located on the same side of the rectangular frame, through holes are formed in the two ends of the buffer plate, the two ends of the buffer plate are respectively sleeved on the first positioning column and the second positioning column through the through holes, the first positioning column and the second positioning column are respectively provided with a first limiting pin and a second limiting pin for limiting the buffer plate, the two buffer springs are respectively sleeved on the first positioning column and the second positioning column, the two ends of each buffer spring respectively abut against the rectangular frame and the buffer plate, and the reinforcing plate is connected with the buffer plate.
Preferably, an angle turnover mechanism is arranged on the support corresponding to the workpiece taking and placing station and is positioned below the corresponding lower die; the angle turnover mechanism comprises an air cylinder, a swing rod and a supporting seat, the air cylinder is hinged with the support, and a piston rod of the air cylinder is hinged with the middle part of the swing rod; the supporting seat is installed on the support, and the one end of swinging arms is articulated with the supporting seat, and the other end of swinging arms is arranged in and is got the below of putting a station department lower mould.
Preferably, the other end of the swinging rod is provided with two connecting shafts which are symmetrically arranged, and the connecting shafts are connected with supporting bearings; when the angle turnover mechanism is started, the support bearing is in contact with the lower end face of the lower die at the workpiece taking and placing station.
Preferably, a gluing robot is arranged on the support corresponding to a gluing station of the three-station rotary table.
The utility model discloses following beneficial effect has:
according to the technical scheme, the three bearing frames are driven to rotate by the three-station rotary table, so that three processes are reduced to a circular area, and the occupied area is greatly reduced; secondly, firstly putting the carpet into the middle film, conveying the middle film to the position right below the upper die through the middle frame, enabling the upper die to descend under the action of the pressing mechanism to be matched with the middle film, fixing the carpet of the middle film on the upper die, driving the upper die to ascend by the pressing mechanism, and simultaneously moving the middle film out; at the moment, a foaming piece is placed in the lower die at a piece taking and placing position, the lower die with the foaming piece placed therein is rotated to a gluing position by the three-station revolving platform for gluing, and then the lower die is rotated to be right below the upper die by the three-station revolving platform; the upper die is pressed with the lower die under the action of the pressing mechanism, then the upper die moves upwards, the lower die returns to a workpiece taking and placing station through a three-station revolving platform, the pressed composite carpet can be taken out, and a new foaming part is placed into the lower die; the circular production of carpet compounding can be realized by reciprocating in this way, the production efficiency is effectively improved, and the time and the labor are saved in the whole carpet compounding process.
Drawings
Fig. 1 is a perspective view of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an embodiment of the present invention;
fig. 3 is a schematic structural view of a three-station turntable according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a loading frame according to an embodiment of the present invention;
fig. 5 is a schematic view of a rotating mechanism according to an embodiment of the present invention;
fig. 6 is a schematic structural view of a press-fit positioning buffer mechanism according to an embodiment of the present invention.
Reference numerals:
1-support, 11-support mechanism, 12-middle frame, 2-three-position revolving platform, 21-picking and placing station, 22-gluing station, 23-pressing station, 24-bearing frame, 241-first support frame, 242-second support frame, 243-rectangular frame, 244-rotating mechanism, 245-first bearing seat, 246-rotating shaft, 247-second bearing seat, 248-first support plate, 249-second support plate, 3-upper die, 4-middle die, 5-lower die, 6-pressing mechanism, 7-pressing positioning buffer mechanism, 71-first positioning column, 72-second positioning column, 73-buffer plate, 74-reinforcing plate, 75-buffer spring, 8-turning mechanism angle, 81-air cylinder, 82-oscillating rod, 821-connecting shaft, 822-support bearing, 83-support seat and 9-gluing robot.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 to 6, the carpet compounding device for a multi-station vehicle provided in this embodiment includes a bracket 1, an upper die 3, a middle die 4, a plurality of sets of lower dies 5, and a three-station revolving platform 2 capable of rotating; the support 1 is provided with a pressing mechanism 6, and the upper die 3 is arranged at the lower end of the pressing mechanism 6; the support 1 is provided with a support mechanism 11, the support mechanism 11 is provided with a middle frame 12 in sliding fit, the middle die 4 is matched in the middle frame 12, and the middle frame 12 can convey the middle die 4 to the position right below the upper die 3 along the support mechanism 11.
In this embodiment, the supporting mechanism 11 is provided with a guide rail and a track arranged in parallel along the length direction thereof, the middle frame 12 is provided with a slider in sliding fit with the guide rail, the other side of the middle frame 12 is provided with a plurality of rollers, and the rollers are located on the track. The intermediate frame 12 can be used to feed the intermediate mould 4 directly under the upper mould 3, by means of manual or mechanical aids, usually belt conveyors, which belong to the prior art and are not described in detail here.
Specifically, a picking and placing station 21, a gluing station 22 and a pressing station 23 are arranged on the three-station revolving platform 2, bearing frames 24 are arranged at positions, corresponding to the picking and placing station 21, the gluing station 22 and the pressing station 23, of the three-station revolving platform 2, the three bearing frames 24 are evenly distributed in the circumferential direction, each bearing frame 24 is provided with one set of lower dies 5, and the three-station revolving platform 2 can convey the lower dies 5 to positions under the upper dies 3.
According to the technical scheme, the three bearing frames 24 are driven to rotate by the three-station rotary table 2, so that three processes are reduced to a circular area, and the occupied area is greatly reduced; secondly, firstly putting the carpet into the middle film 4, conveying the middle film 4 to the position right below the upper die 3 through the middle frame 12, enabling the upper die 3 to move downwards under the action of the pressing mechanism 6 to be matched with the middle film 4, then fixing the carpet of the middle film 4 on the upper die 3, driving the upper die 3 to move upwards by the pressing mechanism 6, and simultaneously moving the middle film 4 out; at the moment, a foaming piece is placed in the lower die 5 at the piece taking and placing station 21, the lower die 5 with the foaming piece placed therein is rotated to the gluing station 22 by the three-station rotary table 2 for gluing, and then the lower die is rotated to the position right below the upper die 3 by the three-station rotary table 2; the upper die 3 is pressed with the lower die 5 under the action of the pressing mechanism 6, then the upper die 3 moves upwards, the lower die 5 returns to the picking and placing station 21 through the three-station rotary table 2, the pressed composite carpet can be taken out, and meanwhile, a new foaming piece is placed in; the circular production of carpet compounding can be realized by reciprocating in this way, the production efficiency is effectively improved, and the time and the labor are saved in the whole carpet compounding process.
In this embodiment, the three-station turntable 2 includes a rotary disk, a rotary base, and a rotary driving mechanism for driving the rotary disk to rotate, the rotary driving mechanism is installed on the rotary base, and the rotary disk is installed on the rotary driving mechanism. The rotary driving mechanism belongs to the prior art and is not described in detail herein.
Further, the carrier 24 includes a first support frame 241, a second support frame 242, a rectangular frame 243 and two rotating mechanisms 244, the first support frame 241 and the second support frame 242 are both connected to the three-station revolving platform 2, the first support frame 241 and the second support frame 242 are arranged in parallel, the rectangular frame 243 is fitted between the first support frame 241 and the second support frame 242, one end of the far three-station revolving platform of the first support frame 241 is connected to a corresponding position of the rectangular frame 243 through the rotating mechanism 244, one end of the far three-station revolving platform of the second support frame 242 is connected to a corresponding position of the rectangular frame 243 through the rotating mechanism 244, the rectangular frame 243 can rotate around the rotating mechanism 244, and the lower mold 5 is placed in the rectangular frame 243.
In order to facilitate the relative rotation of the rectangular frame 243 and the first support frame 241 or the second support frame 242, the rotating mechanism 244 includes a first bearing seat 245, a rotating shaft 246 and a second bearing seat 247, the first bearing seat 245 is installed on the first support frame 241 or the second support frame 242, the second bearing seat 247 is installed at a corresponding position of the rectangular frame 243, and two ends of the rotating shaft 246 are respectively connected with the first bearing seat 245 and the second bearing seat 246 in a rotating manner.
In order to support the rectangular frame 243 and the lower mold 5, a plurality of first support plates 248 for supporting the rectangular frame 243 are provided on the lower end surface of the first support frame 241, and a plurality of second support plates 249 for supporting the rectangular frame 243 are provided on the lower end surface of the second support frame 242.
Furthermore, the two sides of the rectangular frame 243 are provided with the press-fit positioning buffer mechanisms 7, each press-fit positioning buffer mechanism 7 comprises a first positioning column 71, a second positioning column 72, a buffer plate 73, a reinforcing plate 74 and two buffer springs 75, the first positioning column 71 and the second positioning column 72 are both installed on the rectangular frame 243, the first positioning column 71 and the second positioning column 72 are located on the same side of the rectangular frame 243, through holes are formed in the two ends of the buffer plate 73, the two ends of the buffer plate 73 are respectively sleeved on the first positioning column 71 and the second positioning column 72 through the through holes, the first positioning column 71 and the second positioning column 72 are respectively provided with a first limit pin and a second limit pin for limiting the buffer plate 73, the two buffer springs 75 are respectively sleeved on the first positioning column 71 and the second positioning column 72, the two ends of the buffer springs 75 are respectively abutted against the rectangular frame 243 and the buffer plate 73, and the reinforcing plate 74 is connected with the buffer plate 73. The first and second limit pins are used for limiting the buffer plate 73 from being separated from the first positioning column 71 and the second positioning column 72. One end of the far rectangular frame 243 of the first positioning column 71 is conical, and a first positioning hole is formed in the position, corresponding to the first positioning column 71, of the upper die 3; one end of the far rectangular frame 243 of the second positioning column 72 is tapered, and a second positioning hole is formed in the upper die 3 corresponding to the second positioning column 7; when the upper die 3 and the lower die 5 are in die-closing and press-fitting, the first positioning column 71 is positioned in the first positioning hole, and the second positioning column 72 is positioned in the second positioning hole; the buffer plate 73 and the reinforcing plate 74 have a buffer function for pressing the upper die by the action of two buffer springs 75.
In order to facilitate taking out the compounded carpet and putting in the foaming piece, an angle turnover mechanism 8 is arranged on the support 1 corresponding to the piece taking and placing station, and the angle turnover mechanism 8 is positioned below the corresponding lower die 5; the angle overturning mechanism 8 comprises an air cylinder 81, a swinging rod 82 and a supporting seat 83, the air cylinder 81 is hinged with the bracket 1, and a piston rod of the air cylinder 81 is hinged with the middle part of the swinging rod 82; the supporting seat 83 is installed on the support 1, one end of the swing rod 82 is hinged with the supporting seat 83, and the other end of the swing rod 82 is arranged below the lower die 5 at the workpiece taking and placing station. In order to facilitate the contact between the swing rod 82 and the lower mold 5 and reduce the friction between the swing rod 82 and the lower mold 5, two connecting shafts 821 symmetrically arranged are arranged at the other end of the swing rod 82, and a support bearing 822 is connected to the connecting shafts 821; when the angle overturning mechanism 8 is started, the support bearing 822 is in contact with the lower end surface of the lower die 5 at the workpiece taking and placing station.
In this embodiment, in order to facilitate the gluing of the foamed part of the lower mold 5, a gluing robot 9 is arranged on the support 1 corresponding to the gluing station 22 of the three-station revolving platform 2.
It should be noted that the above preferred embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.

Claims (8)

1. The utility model provides a carpet set composite for multistation car which characterized in that: comprises a bracket, an upper die, a middle die, a plurality of sets of lower dies and a three-station rotary table capable of rotating automatically;
the support is provided with a pressing mechanism, and the upper die is arranged at the lower end of the pressing mechanism;
the support is provided with a supporting mechanism, the supporting mechanism is provided with a middle frame in sliding fit, the middle die is matched in the middle frame, and the middle frame can convey the middle die to the position right below the upper die along the supporting mechanism;
the three-station rotary table is provided with a piece taking and placing station, a gluing station and a pressing station, the three-station rotary table is provided with bearing frames corresponding to the piece taking and placing station, the gluing station and the pressing station, the three bearing frames are circumferentially and uniformly distributed, each bearing frame is provided with a set of lower die, and the three-station rotary table can convey the lower die to the position right below the upper die.
2. The multi-station carpet compounding device for the vehicle according to claim 1, wherein:
the bearing frame comprises a first support frame, a second support frame, a rectangular frame and two rotating mechanisms, the first support frame and the second support frame are connected with a three-station rotary table, the first support frame and the second support frame are arranged in parallel, the rectangular frame is matched between the first support frame and the second support frame, one end of the three-station rotary table far away from the first support frame is connected with the corresponding position of the rectangular frame through the rotating mechanisms, one end of the three-station rotary table far away from the second support frame is connected with the corresponding position of the rectangular frame through the rotating mechanisms, the rectangular frame can rotate around the rotating mechanisms, and the lower die is placed into the rectangular frame.
3. The multi-station carpet compounding device for the vehicle as claimed in claim 2, wherein:
the rotating mechanism comprises a first bearing seat, a rotating shaft and a second bearing seat, the first bearing seat is arranged on the first support frame or the second support frame, the second bearing seat is arranged at the corresponding position of the rectangular frame, and two ends of the rotating shaft are respectively in rotating connection with the first bearing seat and the second bearing seat.
4. The multi-station carpet compounding device for the vehicle as claimed in claim 2, wherein:
the lower end face of the first support frame is provided with a plurality of first support plates for supporting the rectangular frame, and the lower end face of the second support frame is provided with a plurality of second support plates for supporting the rectangular frame.
5. The multi-station carpet compounding device for the vehicle according to any one of claims 2 to 4, wherein:
the two sides of the rectangular frame are provided with a press-fit positioning buffer mechanism, the press-fit positioning buffer mechanism comprises a first positioning column, a second positioning column, a buffer plate, a reinforcing plate and two buffer springs, the first positioning column and the second positioning column are both installed on the rectangular frame, the first positioning column and the second positioning column are located on the same side of the rectangular frame, through holes are formed in the two ends of the buffer plate, the two ends of the buffer plate are respectively sleeved on the first positioning column and the second positioning column through the through holes, the first positioning column and the second positioning column are respectively provided with a first limiting pin and a second limiting pin for limiting the buffer plate, the two buffer springs are respectively sleeved on the first positioning column and the second positioning column, the two ends of each buffer spring respectively abut against the rectangular frame and the buffer plate, and the reinforcing plate is connected with the buffer plate.
6. The multi-station carpet compounding device for the vehicle as claimed in claim 1, wherein:
an angle turnover mechanism is arranged on the support corresponding to the workpiece taking and placing station and is positioned below the corresponding lower die; the angle turnover mechanism comprises an air cylinder, a swing rod and a supporting seat, the air cylinder is hinged with the support, and a piston rod of the air cylinder is hinged with the middle part of the swing rod; the supporting seat is installed on the support, and the one end of swinging arms is articulated with the supporting seat, and the other end of swinging arms is arranged in and is got the below of putting a station department lower mould.
7. The multi-station carpet compounding device for the vehicle as claimed in claim 6, wherein:
the other end of the swinging rod is provided with two connecting shafts which are symmetrically arranged, and the connecting shafts are connected with supporting bearings; when the angle turnover mechanism is started, the support bearing is in contact with the lower end face of the lower die at the workpiece taking and placing station.
8. The multi-station carpet compounding device for the vehicle according to claim 1, wherein:
and a gluing robot is arranged on the support corresponding to the gluing station of the three-station rotary table.
CN202122912584.8U 2021-11-25 2021-11-25 Multi-station carpet compounding device for vehicle Active CN218660902U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122912584.8U CN218660902U (en) 2021-11-25 2021-11-25 Multi-station carpet compounding device for vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122912584.8U CN218660902U (en) 2021-11-25 2021-11-25 Multi-station carpet compounding device for vehicle

Publications (1)

Publication Number Publication Date
CN218660902U true CN218660902U (en) 2023-03-21

Family

ID=85533947

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122912584.8U Active CN218660902U (en) 2021-11-25 2021-11-25 Multi-station carpet compounding device for vehicle

Country Status (1)

Country Link
CN (1) CN218660902U (en)

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20240905

Address after: No. 999 Mingtao 1st Road, Bazeng Street, Changshou District, Chongqing, China 401220

Patentee after: Chongqing Xuyang Automotive Parts Co.,Ltd.

Country or region after: China

Address before: 401120 No. 1072, Airport Avenue, shuangfengqiao street, Yubei District, Chongqing

Patentee before: Faurecia (Chongqing) Auto Parts Co.,Ltd.

Country or region before: China