CN218212690U

CN218212690U - Appearance detection equipment for refractory industry

Info

Publication number: CN218212690U
Application number: CN202222258371.2U
Authority: CN
Inventors: 顾明伟; 罗浩; 刘瑜; 范成龙
Original assignee: Zhengzhou Huiye Intelligent Technology Co ltd
Current assignee: Zhengzhou Huiye Intelligent Technology Co ltd
Priority date: 2022-08-26
Filing date: 2022-08-26
Publication date: 2023-01-03
Anticipated expiration: 2032-08-26

Abstract

The utility model relates to a resistant material detects technical field, concretely relates to outward appearance check out test set of resistant material trade, including two module supports, two module supports between be fixed with horizontal cylinder through the screw respectively, the flexible end of horizontal cylinder is fixed with the backup pad, the top surface inboard of backup pad is fixed with two vertical lamps and acquisition lens, acquisition lens installs between two vertical lamps, is equipped with upper end detection device between two module supports. The utility model provides a simple to operate is convenient for detect various resistant materials, convenient measurement size, and regulation and control are simple, and convenient to use, the good outward appearance check out test set of resistant material trade of stability for overcome defect among the prior art.

Description

Appearance detection equipment for refractory industry

Technical Field

The utility model relates to a resistant material detects technical field, concretely relates to appearance detection equipment of resistant material trade.

Background

The refractory material (refractory for short) is a non-metal material capable of resisting high temperature of not less than 1580 deg.C, and is made into refractory brick body structure by using inorganic material, so that the brick body has the functions of resisting high temperature, preventing deformation and resisting corrosion, so that the refractory material can be extensively used in the industrial fields of metallurgy, chemical industry, petroleum, mechanical manufacture, silicate and power, etc., and is an essential basic material for ensuring industrial production operation and technological development.

The refractory brick product of present refractory material trade production has inevitable to have the condition of unfilled corner, falling arris, in order to ensure the qualified requirement of satisfying of product, need carry out outward appearance inspection to every piece of resistant firebrick product of factory production in the production process and after production is accomplished, needs to carry out size measurement to resistant firebrick in order to ensure the size of resistant firebrick to satisfy the requirement simultaneously. However, the appearance detection work is mainly completed manually at present, but the work efficiency of workers for detection is low, the environment of the produced refractory bricks is severe, the workers work for a long time, the bodies of the workers are easily damaged, and the production of the refractory industry is affected.

Therefore, the appearance detection equipment for the refractory industry, which is convenient to install, detect various refractory materials, measure the size conveniently, is simple to regulate and control, convenient to use and good in stability, is produced, and has wide market prospect.

Disclosure of Invention

The utility model provides a not enough to prior art, the utility model provides a simple to operate is convenient for detect various resistant material, conveniently measures the size, and regulation and control are simple, and convenient to use, the good outward appearance check out test set of resistant material trade of stability for overcome defect among the prior art.

The utility model adopts the technical proposal that: the utility model provides an outward appearance check out test set of resistant material trade, includes two module supports, two module supports between be fixed with horizontal cylinder through the screw respectively, the flexible end of horizontal cylinder is fixed with the backup pad, the top surface inboard of backup pad is fixed with two vertical lamps and acquisition lens, acquisition lens installs between two vertical lamps, is equipped with upper end detection device between two module supports.

The upper end detection device include upper end support, two telescopic cylinder and install the lamp plate of detection camera lens, there is a plurality of lamp that lights through the fix with screw on the bottom surface of lamp plate, should light the lamp around the detection camera lens, two telescopic cylinder install respectively in the both sides of lamp plate, telescopic cylinder's both ends are respectively through the fix with screw on the upper end support of lamp plate, the both ends of upper end support respectively through the fix with screw on two module supports.

The both sides of telescopic cylinder be equipped with spacing pipe respectively, spacing pipe is inlayed on the upper end support, spacing intraductal cover is equipped with the gag lever post, the diameter of gag lever post is identical with the internal diameter of spacing pipe, the one end of gag lever post bonds on the lamp plate.

The middle part of lamp plate seted up the inspection hole, the detection camera lens suit is in this inspection hole, one side of detection camera lens is equipped with the pick-up plate, one side of detection camera lens is pressed from both sides tightly on the pick-up plate through the detection bolt, the bottom of pick-up plate bonds on the top surface of lamp plate, has seted up on the pick-up plate and has detected the groove, this detection bolt suit is detecting the inslot.

An adjusting plate is fixed on one side of the collecting lens through screws, a connecting plate is arranged on the outer side of the adjusting plate, the bottom end of the connecting plate is fixed on a supporting plate through screws, the adjusting plate is clamped on the connecting plate through adjusting bolts, an adjusting groove is formed in the adjusting plate, and the adjusting bolts are sleeved in the adjusting groove.

The vertical lamp and the support plate are connected through a support rod and a lamp adjusting rod, one end of the support rod is fixed to the support plate through a support piece, one side of the lamp adjusting rod is fixed to the vertical lamp through an adjusting piece, a connecting piece is arranged between the support rod and the lamp adjusting rod, and the two sides of the connecting piece are respectively fixed to the support rod in a sleeved mode and the lamp adjusting rod through screw clamping.

The bottom cover of module support be equipped with the regulation stabilizer blade, the bottom surface of module support is seted up threaded hole, adopts threaded connection between regulation stabilizer blade and this threaded hole.

The utility model has the advantages that: first, the utility model discloses a two module supports, two module supports between be fixed with horizontal cylinder through the screw respectively, the flexible end of horizontal cylinder is fixed with the backup pad, the top surface inboard of backup pad is fixed with two vertical lamps and acquisition lens, acquisition lens installs between two vertical lamps, is equipped with upper end detection device between two module supports, the utility model discloses a two module supports that are equipped with are convenient for with the utility model discloses the suit is installed on resistant firebrick transportation production line, through set lens and the vertical lamp that is equipped with, is convenient for gather the side end face state that detects the transportation resistant firebrick, and through lamp plate and the detection lens that are equipped with, is convenient for gather the upper end face state that detects the transportation resistant firebrick, and through horizontal cylinder and the flexible cylinder that are equipped with, is convenient for adjust the horizontal position of acquisition lens and vertical lamp, and adjust the horizontal height of lamp plate and detection lens to be convenient for detect various resistant firebrick and measure the size; secondly, the utility model discloses a spacing pipe and the stop lever that are equipped with retrain the lamp plate removal, improve the stability that the lamp plate removed, through the pick-up plate that is equipped with, be convenient for control the position of detecting lens relative lamp plate to through regulating plate and the connecting plate that is equipped with, be convenient for adjust the position of acquisition lens and regulating plate, even if be convenient for adjust the acquisition effect of the utility model; and then, the utility model discloses a bracing piece that is equipped with, transfer lamp pole and connecting piece are convenient for adjust the vertical lamp, are convenient for illuminate resistant firebrick's side end face, make it satisfy the requirement of using to through the regulation stabilizer blade that is equipped with, be convenient for place the module support stability subaerial, make the utility model discloses remain stable, make the utility model discloses, have fine society and economic benefits, be the product of easily using widely.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is an enlarged schematic view of a point a in fig. 1.

Fig. 3 is an enlarged schematic view of B in fig. 1.

Fig. 4 is the assembly structure diagram of the middle transverse cylinder of the present invention.

Fig. 5 is a schematic structural view of the middle and upper end detecting device of the present invention.

Detailed Description

As shown in fig. 1, 2, 3, 4, and 5, an appearance inspection apparatus for a refractory material industry includes two module supports 1, a horizontal cylinder 2 is fixed on the top of each of the two module supports 1 through a screw, a support plate 3 is fixed on the telescopic end of the horizontal cylinder 2 through a screw, two vertical lamps 4 and a collecting lens 5 are fixed on the inner side of the top surface of the support plate 3, the collecting lens 5 is installed between the two vertical lamps 4, the horizontal cylinder 2 is used for adjusting the horizontal positions of the vertical lamps 4 and the collecting lens 5, the vertical lamps 4 are used for illuminating the side end surfaces of the refractory bricks, the collecting lens 5 is used for collecting and inspecting the side end surfaces of the refractory bricks, an upper end inspection device is arranged between the two module supports 1, and the upper end inspection device is used for inspecting the upper end surfaces of the refractory bricks.

The upper end detection device comprises an upper end support 6, two telescopic cylinders 7 and a lamp plate 9 provided with a detection lens 8, wherein a plurality of illuminating lamps are fixed on the bottom surface of the lamp plate 9 through screws, the illuminating lamps surround the detection lens 8, the illuminating lamps are used for illuminating the upper end surface of a refractory brick, the two telescopic cylinders 7 are respectively installed on two sides of the lamp plate 9, two ends of each telescopic cylinder 7 are respectively fixed on the upper end support 6 of the lamp plate 9 through screws, two ends of each upper end support 6 are respectively fixed on the two module supports 1 through screws, the telescopic cylinders 7 are used for adjusting the horizontal heights of the lamp plate 9 and the detection lens 8, and the detection lens 8 is used for collecting the upper end surface information of the refractory brick; the lamp panel 9 is characterized in that limiting pipes 10 are respectively arranged on two sides of the telescopic cylinder 7, the limiting pipes 10 are embedded on the upper end support 6, limiting rods 11 are sleeved in the limiting pipes 10, the diameter of each limiting rod 11 is matched with the inner diameter of each limiting pipe 10, and one end of each limiting rod 11 is bonded on the lamp panel 9, so that the movement of the lamp panel 9 is restrained, and the movement stability of the lamp panel 9 is improved; the middle part of lamp plate 9 seted up the inspection hole, 8 suits of detection camera lens are in this inspection hole, one side of detection camera lens 8 is equipped with pick-up plate 12, one side of detection camera lens 8 is pressed from both sides tightly on pick-up plate 12 through the detection bolt, the bottom of pick-up plate 12 bonds on the top surface of lamp plate 9, has seted up on the pick-up plate 12 and has detected groove 13, this detection bolt suit is in detecting groove 13, through control detection bolt, be convenient for adjust the position of the relative lamp plate 9 of detection camera lens 8, be convenient for control the collection effect of detection camera lens 8.

An adjusting plate 14 is fixed on one side of the collecting lens 5 through a screw, a connecting plate 15 is arranged on the outer side of the adjusting plate 14, the bottom end of the connecting plate 15 is fixed on the supporting plate 3 through a screw, the adjusting plate 14 is clamped on the connecting plate 15 through an adjusting bolt, an adjusting groove 16 is formed in the adjusting plate 14, the adjusting bolt is sleeved in the adjusting groove 16, the position of the collecting lens 5 relative to the supporting plate 3 is conveniently adjusted through controlling the adjusting bolt, and the collecting effect of the collecting lens 5 is controlled; a support rod 17 and a light adjusting rod 18 are arranged between the vertical lamp 4 and the support plate 3, one end of the support rod 17 is fixed on the support plate 3 through a support piece, the support rod 17 is fixed on the support piece through a screw clamp, the support piece is fixed on the support plate 3 through a screw, one side of the light adjusting rod 18 is fixed on the vertical lamp 4 through an adjusting piece, two sides of the adjusting piece are respectively fixed on the light adjusting rod 18 and the vertical lamp 4 through a screw clamp, a connecting piece 19 is arranged between the support rod 17 and the light adjusting rod 18, and two sides of the connecting piece 19 are respectively fixed on the support rod 17 and the light adjusting rod 18 through a screw clamp, so that the expansion of the light adjusting rod 18 and the position of the adjusting rod relative to the support rod 17 are conveniently controlled, the vertical lamp 4 is adjusted, and the side end face of a refractory brick is conveniently illuminated; the bottom cover of module support 1 be equipped with and adjust stabilizer blade 20, the bottom surface of module support 1 is seted up threaded hole, adjust and adopt threaded connection between stabilizer blade 20 and this threaded hole to be convenient for control and adjust the extension of stabilizer blade 20, be convenient for module support 1 keeps steadily.

The using method of the product is as follows: as shown in fig. 1, 2, 3, 4 and 5, firstly, two module supports 1 are respectively placed at two sides of a refractory brick transportation production line, and an upper end support 6 is sleeved on the refractory brick transportation production line, so that an acquisition lens 5 is positioned at the outer side of the refractory brick transportation production line, a detection lens 8 is positioned above the refractory brick transportation production line, and the acquisition lens 5 and the detection lens 8 are respectively in communication connection with an external detection system, thereby facilitating the analysis of acquired information; then, through the control of the stretching of the transverse cylinder 2 and the telescopic cylinder 7 and the positions of the detection plate 12, the adjusting plate 14 and the light adjusting rod 18, the positions of the collecting lens 5, the vertical lamp 4, the detecting lens 8 and the lamp panel 9 are detected, and appearance collection and detection of refractory bricks on a transportation production line are facilitated.

The utility model discloses a simple to operate is convenient for detect various resistant material, conveniently measures the size, and regulation and control are simple, and convenient to use, the good resistant material trade's of stability outward appearance check out test set makes the utility model discloses extensive market prospect has.

Claims

1. The utility model provides an outward appearance check out test set of resistant material trade, includes two module support (1), its characterized in that: two module support (1) between be fixed with horizontal cylinder (2) through the screw respectively, the flexible end of horizontal cylinder (2) is fixed with backup pad (3), the top surface inboard of backup pad (3) is fixed with two vertical lamps (4) and acquisition lens (5), acquisition lens (5) are installed between two vertical lamps (4), are equipped with upper end detection device between two module support (1).

2. The appearance inspection device of the durable material industry of claim 1, wherein: upper end detection device include upper end support (6), two telescopic cylinder (7) and install lamp plate (9) of detecting camera lens (8), there is a plurality of lamp that lights through the fix with screw on the bottom surface of lamp plate (9), should light the lamp around detecting camera lens (8), two telescopic cylinder (7) install respectively in the both sides of lamp plate (9), the both ends of telescopic cylinder (7) are respectively through the fix with screw on upper end support (6) of lamp plate (9), the both ends of upper end support (6) respectively through the fix with screw on two module support (1).

3. The appearance inspection device of the durable material industry of claim 2, wherein: the lamp panel is characterized in that limiting pipes (10) are arranged on two sides of the telescopic cylinder (7) respectively, the limiting pipes (10) are embedded on the upper end support (6), limiting rods (11) are sleeved in the limiting pipes (10), the diameters of the limiting rods (11) are matched with the inner diameters of the limiting pipes (10), and one ends of the limiting rods (11) are bonded on the lamp panel (9).

4. The appearance inspection apparatus for the durable goods industry of claim 2, wherein: the middle part of lamp plate (9) seted up the inspection hole, detection camera lens (8) suit is in this inspection hole, one side of detection camera lens (8) is equipped with pick-up plate (12), one side of detection camera lens (8) is pressed from both sides tightly on pick-up plate (12) through detecting the bolt, the bottom of pick-up plate (12) bonds on the top surface of lamp plate (9), has seted up on pick-up plate (12) and has detected groove (13), this detection bolt suit is in detecting groove (13).

5. The appearance inspection apparatus for the durable goods industry of claim 1, wherein: one side of collecting lens (5) have regulating plate (14) through the fix with screw, the outside of regulating plate (14) is equipped with connecting plate (15), the bottom of connecting plate (15) is passed through the fix with screw on backup pad (3), regulating plate (14) pass through adjusting bolt and press from both sides tightly on connecting plate (15), regulating groove (16) have been seted up on regulating plate (14), this adjusting bolt suit is in regulating groove (16).

6. The appearance inspection apparatus for the durable goods industry of claim 1, wherein: vertical lamp (4) and backup pad (3) between bracing piece (17) and transfer lamp pole (18), the one end of bracing piece (17) is passed through support piece and is fixed in backup pad (3), transfer one side of lamp pole (18) and pass through the regulating part and fix on vertical lamp (4), be equipped with connecting piece (19) between bracing piece (17) and the lamp pole of transferring (18), the both sides of connecting piece (19) are respectively through fixed suit bracing piece (17) of screw clamping and transfer on lamp pole (18).

7. The appearance inspection apparatus for the durable goods industry of claim 1, wherein: the bottom of the module support (1) is sleeved with an adjusting support leg (20), a threaded hole is formed in the bottom surface of the module support (1), and the adjusting support leg (20) is in threaded connection with the threaded hole.