CN218108213U - Continuous grid coating equipment - Google Patents
Continuous grid coating equipment Download PDFInfo
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- CN218108213U CN218108213U CN202222266030.XU CN202222266030U CN218108213U CN 218108213 U CN218108213 U CN 218108213U CN 202222266030 U CN202222266030 U CN 202222266030U CN 218108213 U CN218108213 U CN 218108213U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses continuous grid coating equipment which comprises a rack, a large roller assembly, a paste coating bucket assembly, a plate feeding assembly, a front paper frame assembly, a rear paper frame assembly and a press roller mechanism, wherein the large roller assembly is arranged on the rack; the grid enters from the plate feeding assembly, passes through the paste coating bucket assembly and is extruded and output by the compression roller mechanism, and the paper placing directions of the front paper frame assembly and the rear paper frame assembly are the same; this technical scheme's continuous grid application equipment is through the setting of preceding paper frame subassembly and back paper frame subassembly for the coating that the cream material can be better is on the grid, and the diachylon that requires weight on will continuous grid through pressure roller mechanism is compressed tightly, strikes off unnecessary diachylon through scraping the cream subassembly at last, and equipment is rotatory in succession and realizes the diachylon coating processing to continuous grid, and all process parts are whole integrated in the frame, and overall structure rigidity is good and practiced thrift installation space.
Description
Technical Field
The invention relates to the field of storage battery manufacturing, in particular to continuous grid coating equipment.
Background
With the transition and upgrade of the manufacturing process of lead-acid storage batteries, the grid manufacturing mode also has the production of cleaner and more energy-saving mesh-pulling type, punching type and continuous casting and rolling type continuous grids, with the maturity and popularization of the continuous grid manufacturing technology, the requirements on continuous grid coating equipment are increasing day by day, the existing continuous grid coating equipment generally performs two-time coating on grids, or performs coating on the upper surface and the lower surface of the grids simultaneously, but the efficiency of the two-time coating is low, and simultaneously, the coating can cause the coating to be adhered to each surface of the grids, the redundant coating is difficult to be clear in the later period, meanwhile, the grid coating is designed into a plurality of processes, a continuous production mode (continuous casting, continuous punching, mesh pulling and the like) is selected, the requirement on the continuous coating equipment by the subsequent plate coating process is high, the requirement on the production space arrangement is high, and the use requirement is difficult to be met.
Therefore, in order to solve the above problems, a continuous grid coating apparatus is required to solve the above problems.
Disclosure of Invention
In view of this, the continuous grid coating equipment of this technical scheme passes through the setting of preceding paper frame subassembly and back paper frame subassembly for the paste material can be better the coating on the grid, rethread compression roller mechanism compresses tightly the lead plaster of the required weight on the continuous grid, strikes off unnecessary lead plaster through scraping the cream subassembly at last, and equipment is rotatory in succession and realizes the lead plaster coating processing to the continuous grid, and all process parts are whole to be integrated in the frame, and overall structure rigidity is good and practiced thrift installation space.
A continuous grid coating device comprises a frame, a large roller assembly arranged on the frame, a paste coating bucket assembly arranged above the large roller assembly, a plate feeding assembly arranged at the front end of the frame, a front paper frame assembly, a rear paper frame assembly and a press roller mechanism, wherein the front paper frame assembly, the rear paper frame assembly and the press roller mechanism are arranged on the frame; the grid enters from the plate feeding assembly, passes through the paste coating bucket assembly and is extruded and output through the compression roller mechanism, and the paper placing directions of the front paper frame assembly and the rear paper frame assembly are the same.
Further, the paste coating bucket assembly comprises a paste coating box body arranged on the rack, a stirring blade arranged in the paste coating box body, a material extruding double roller arranged below the stirring blade, a reverse roller arranged at the bottom of the paste coating box body and a paste coating motor; the reverse roller is used for cutting off the paste on the large roller assembly; the stirring leaf is a plurality of and a plurality of stirring leaf are the triangle-shaped distribution.
Further, the plate feeding assembly comprises a plate feeding support arranged at the front end of the frame, a height limiting plate, a side limiting plate, a height limiting roller, a side limiting roller column and an unpowered roller, wherein the height limiting plate, the side limiting roller column and the unpowered roller are sequentially arranged along the conveying direction of the grid; the height limiting plates are obliquely arranged on the plate feeding support, and the height limiting rollers are arranged between the side limiting roller columns and the side limiting plates.
Further, preceding paper frame subassembly and back paper frame subassembly structure are the same, back paper frame subassembly is including installing back paper frame, the paper frame regulation seat in the frame, installing the paper-winding roll on paper frame regulation seat and being used for adjusting back paper frame and the paper frame of paper frame regulation seat interval and adjusting the structure, the paper frame is adjusted the seat and is adjusted and install on back paper frame.
Further, a paper frame sliding rod is arranged between the rear paper frame and the paper frame adjusting seat, the paper frame adjusting structure comprises an adjusting seat rib plate arranged on the paper frame adjusting seat, a rear paper frame rib plate arranged on the rear paper frame and an adjusting screw rod arranged between the adjusting seat rib plate and the rear paper frame rib plate, and the adjusting screw rod rotates to drive the paper frame adjusting seat to move.
Further, the compression roller mechanism comprises a lower pressing plate arranged on the rack, a guide rail arranged on the lower pressing plate, an upper pressing plate arranged at the end part of the guide rail, a compression roller assembly arranged on the guide rail and a driving cylinder arranged on the upper pressing plate, wherein the driving cylinder can drive the compression roller assembly to slide and adjust along the vertical direction of the guide rail.
Further, the compression roller assembly comprises a compression roller sliding seat arranged on the guide rail in a sliding mode and an extrusion roller arranged on the compression roller sliding seat, and the driving cylinder can drive the compression roller sliding seat to slide along the vertical direction of the guide rail.
Further, still including scraping the cream subassembly, scrape cream subassembly including installing in the frame scrape cream seat, install scraping cream crossbeam on scraping the cream seat, set up and scrape the cream board on scraping the cream crossbeam and install the weight on scraping the cream crossbeam.
Further, the large roller assembly comprises a large roller mounting seat mounted on the frame and a large roller rotatably mounted on the large roller mounting seat.
The invention has the beneficial effects that:
according to the technical scheme, the continuous grid coating equipment is provided with the front paper frame assembly and the rear paper frame assembly, so that paste can be better coated on a grid, lead plaster with required weight on the continuous grid is compressed through the pressing roller mechanism, and finally redundant lead plaster is scraped through the scraping assembly, the equipment continuously rotates to realize lead plaster coating processing of the continuous grid, all process parts are integrated on the rack, the integral structure rigidity is good, and the installation space is saved.
Drawings
The invention is further described below with reference to the following figures and examples:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic view of a pasting bucket assembly;
FIG. 4 is an internal schematic view of the pasting bucket assembly;
FIG. 5 is a schematic view of the construction of a large roller assembly;
FIG. 6 is a schematic view of a frame structure;
FIG. 7 is a schematic view of a plate feeding assembly;
FIG. 8 is a schematic view of the rear paper frame assembly;
FIG. 9 is a schematic structural view of a paste scraping assembly;
fig. 10 is a schematic view of the structure of the press roll mechanism.
Detailed Description
FIG. 1 is a schematic view of the overall structure of the present invention; FIG. 2 is a schematic diagram of the back structure of the present invention (the left-to-right direction in FIG. 2 is the overall operation direction of the apparatus); FIG. 3 is a schematic view of a pasting bucket assembly; FIG. 4 is a schematic view of the interior of the pasting bucket assembly; FIG. 5 is a schematic view of the construction of a large roller assembly; FIG. 6 is a schematic view of a frame structure;
FIG. 7 is a schematic view of a plate feeding assembly; FIG. 8 is a schematic view of the rear paper frame assembly; FIG. 9 is a schematic view of a structure of a paste scraping assembly; fig. 10 is a schematic structural view of a press roll mechanism, and as shown in the figure, a continuous grid coating device comprises a frame 1, a large roll assembly 2 arranged on the frame 1, a paste coating bucket assembly 3 arranged above the large roll assembly 2, a plate feeding assembly 4 arranged at the front end of the frame 1, a front paper frame assembly 5 arranged on the frame 1, a rear paper frame assembly 6 and a press roll mechanism 7; the grids enter the paste coating bucket assembly 3 from the plate feeding assembly 4 and are extruded and output through the compression roller mechanism 7, and the paper placing directions of the front paper frame assembly 5 and the rear paper frame assembly 7 are the same (namely the paper placing directions of the front paper frame assembly and the rear paper frame assembly in the figure 2 are both clockwise); according to the technical scheme, the continuous grid coating equipment is provided with the front paper frame assembly and the rear paper frame assembly, so that paste can be better coated on a grid, lead plaster with required weight on the continuous grid is compressed through the pressing roller mechanism, and finally redundant lead plaster is scraped through the scraping assembly, the equipment continuously rotates to realize lead plaster coating processing of the continuous grid, all process parts are integrated on the rack, the integral structure rigidity is good, and the installation space is saved.
In this embodiment, the paste coating bucket assembly 3 includes a paste coating box mounted on the frame, a stirring blade 31 disposed in the paste coating box, a material extruding pair roller 32 mounted below the stirring blade 31, a reversing roller 33 mounted at the bottom of the paste coating box, and a paste coating motor 34; the reverse roller 33 is used for cutting off the paste on the large roller assembly; the stirring vanes 31 are plural and are distributed in a triangular shape. The lead plaster box is arranged on the frame 1, lead plaster enters from the upper part of the hopper and is stirred by the stirring blade 31 to be uniformly mixed, then is extruded by the extruding double-roll 32 at the lower part and falls above the big-roll component 2 to be used for coating the grid, and the reverse roll 33 is arranged at the lower part of the lead plaster box and is used for reversely scraping the extruding double-roll 32 so that the paste extruded by the extruding double-roll 32 meets the weight required by the grid.
In this embodiment, the plate feeding assembly 4 includes a plate feeding bracket installed at the front end of the frame 1, a height limiting plate 41, a side limiting plate 42, a height limiting roller 43, a side limiting roller column 44 and an unpowered roller 45 sequentially arranged along the conveying direction of the grid; the height limiting plates 41 are obliquely arranged on the plate feeding support, the height limiting rollers are arranged between the side limiting roller columns and the side limiting plates, and the plate feeding assembly adopts the unpowered roller 45 and the limiting pieces, so that the grid transmission is smoother, and the conveying process cannot deviate from a preset track.
In this embodiment, the front paper frame assembly 5 and the rear paper frame assembly 6 have the same structure, the rear paper frame assembly 6 includes a rear paper frame 61 mounted on the frame, a paper frame adjusting seat 62, a paper winding roller 65 mounted on the paper frame adjusting seat 62, and a paper frame adjusting structure for adjusting the distance between the rear paper frame and the paper frame adjusting seat, and the paper frame adjusting seat 62 is adjustably mounted on the rear paper frame 61. The rear paper frame 61 is fixedly installed on the frame, the paper frame adjusting seat 62 can be adjusted in a sliding mode relative to the rear paper frame 61, and the paper winding roller 65 is used for installation and release of paper winding.
In this embodiment, a paper frame sliding rod is arranged between the rear paper frame 61 and the paper frame adjusting seat 62, the paper frame adjusting structure includes an adjusting seat rib plate 64 installed on the paper frame adjusting seat 62, a rear paper frame rib plate 63 installed on the rear paper frame, and an adjusting screw 66 arranged between the adjusting seat rib plate and the rear paper frame rib plate, and the adjusting screw 66 rotates to drive the paper frame adjusting seat to move. The adjustment screw 66 and the adjustment seat rib 64 form a screw nut pair structure, so that the adjustment screw 66 rotates to drive the paper holder adjustment seat 62 to move.
In this embodiment, the pressing roller mechanism includes a lower pressing plate 71 installed on the frame, a guide rail 72 installed on the lower pressing plate 71, an upper pressing plate 74 disposed at an end of the guide rail 72, a pressing roller assembly installed on the guide rail 72, and a driving cylinder 75 disposed on the upper pressing plate, and the driving cylinder 75 can drive the pressing roller assembly to slide and adjust along the vertical direction of the guide rail. The lower pressing plate 71 is fixedly mounted on the frame and used as a support of the compression roller assembly, and the driving cylinder 75 is used as power input of the compression roller assembly and used for adjusting the position of the compression roller assembly so as to conveniently press the grid.
In this embodiment, the pressing roller assembly includes a pressing roller sliding base 73 slidably mounted on the guide rail 72 and a pressing roller 76 mounted on the pressing roller sliding base 73, and the driving cylinder 75 can drive the pressing roller sliding base to slide along the vertical direction of the guide rail.
In this embodiment, still include and scrape cream subassembly 8, scrape cream subassembly including install the frame scrape cream seat 84, install scrape cream crossbeam 83 on scraping cream seat 84, set up and scrape cream board 81 on scraping cream crossbeam 83 and install weight 82 on scraping the cream crossbeam. Scrape cream seat 84 and install in the frame, scrape cream board 81 and the contact of large roller subassembly and carry out scraping unnecessary lead plaster on the large roller subassembly, and weight 82 installs on scraping cream crossbeam 83, forms lever mechanism for scrape cream board 81 and contact of large roller subassembly constantly, weight and mounted position of weight 82 can be adjusted, in order to satisfy the user demand.
In this embodiment, the large roller assembly 2 includes a large roller mounting seat mounted on the frame and a large roller rotatably mounted on the large roller mounting seat. The large roller assembly 2 is formed by welding steel plates and round steel, the large roller and the shaft are connected by the expansion sleeve, and the bearing is a dustproof sealing bearing and is more suitable for field use environments.
The whole process comprises the following steps:
inserting the front coated paperboard into the front paper frame assembly and locking, and drawing the front coated paperboard into the upper surface of the large roller assembly according to a preset route; drawing the continuous grid from the plate feeding assembly 4 into the upper surface of the large roller assembly according to a preset route until the back of the roller assembly; inserting the rear coated paper into the rear paper frame assembly and locking, drawing the rear coated paper into the upper surface of the continuous grid according to a preset route, and continuing to draw the rear coated paper until the rear of the press roll assembly; the front coating paper, the continuous grid and the rear coating paper are pressed on the large roller assembly together by the descending and pressing roller assembly;
opening the big roller assembly to rotate, adjusting handles of the front paper frame assembly and the rear paper frame assembly to align the front coated paper and the rear coated paper with the continuous grids, and adjusting damping handles of the front paper frame assembly and the rear paper frame assembly to prevent the paper frame assembly from rotating inertially;
adjusting a paste coating hopper to form a slit with the large roller assembly, filling lead paste into the paste coating hopper, opening the paste coating hopper and the large roller assembly, stirring and extruding the lead paste in the paste coating hopper onto a grid by the paste coating hopper, conveying the grid and front coated paper out of the slit by the large roller assembly, and reversely scraping redundant lead paste on the continuous grid by a reverse roller when the slit is output, so that the continuous grid is coated with the lead paste with required weight; and then the back paper frame component covers the back coated paper on the upper surface of the continuous grid, and the compression roller component tightly presses the front coated paper and the back coated paper on the lead plaster surface of the continuous grid.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The continuous grid coating equipment is characterized in that: the paste coating machine comprises a frame, a large roller assembly arranged on the frame, a paste coating bucket assembly arranged above the large roller assembly, a plate feeding assembly arranged at the front end of the frame, a front paper frame assembly, a rear paper frame assembly and a press roller mechanism, wherein the front paper frame assembly, the rear paper frame assembly and the press roller mechanism are arranged on the frame; the grid enters from the plate feeding assembly, passes through the paste coating bucket assembly and is extruded and output through the compression roller mechanism, and the paper placing directions of the front paper frame assembly and the rear paper frame assembly are the same; still including scraping the cream subassembly, scrape the cream subassembly including installing scraping the cream seat in the frame, install and scrape the cream crossbeam on scraping the cream seat, set up and scrape the cream board on scraping the cream crossbeam and install the weight on scraping the cream crossbeam.
2. The continuous grid coating apparatus according to claim 1, characterized in that: the paste coating bucket assembly comprises a paste coating box body arranged on the rack, a stirring blade arranged in the paste coating box body, a material extruding double roller arranged below the stirring blade, a reverse roller arranged at the bottom of the paste coating box body and a paste coating motor; the reverse roller is used for cutting off the paste on the large roller assembly; the stirring leaf is a plurality of and a plurality of stirring leaf are the triangle-shaped distribution.
3. The continuous grid coating apparatus according to claim 1, characterized in that: the plate feeding assembly comprises a plate feeding support arranged at the front end of the frame, and a height limiting plate, a side limiting plate, a height limiting roller, a side limiting roller column and an unpowered roller which are sequentially arranged along the conveying direction of the grid; the height limiting plates are obliquely arranged on the plate feeding support, and the height limiting rollers are arranged between the side limiting roller columns and the side limiting plates.
4. The continuous grid coating apparatus according to claim 1, characterized in that: the front paper frame assembly and the rear paper frame assembly are identical in structure, the rear paper frame assembly comprises a rear paper frame, a paper frame adjusting seat, a paper winding roll and a paper frame adjusting structure, the rear paper frame, the paper frame adjusting seat and the paper frame adjusting structure are mounted on the rack, the paper winding roll is mounted on the paper frame adjusting seat, the paper frame adjusting structure is used for adjusting the distance between the rear paper frame and the paper frame adjusting seat, and the paper frame adjusting seat is adjustably mounted on the rear paper frame.
5. The continuous grid coating apparatus according to claim 4, wherein: the paper frame adjusting structure comprises an adjusting seat rib plate arranged on the paper frame adjusting seat, a rear paper frame rib plate arranged on the rear paper frame and an adjusting screw rod arranged between the adjusting seat rib plate and the rear paper frame rib plate, and the adjusting screw rod rotates to drive the paper frame adjusting seat to move.
6. The continuous grid coating apparatus according to claim 1, characterized in that: the compression roller mechanism comprises a lower pressing plate arranged on the rack, a guide rail arranged on the lower pressing plate, an upper pressing plate arranged at the end part of the guide rail, a compression roller assembly arranged on the guide rail and a driving cylinder arranged on the upper pressing plate, wherein the driving cylinder can drive the compression roller assembly to slide and adjust along the vertical direction of the guide rail.
7. The continuous grid coating apparatus according to claim 6, characterized in that: the compression roller assembly comprises a compression roller sliding seat which is slidably installed on the guide rail and an extrusion roller which is installed on the compression roller sliding seat, and the driving cylinder can drive the compression roller sliding seat to slide along the vertical direction of the guide rail.
8. The continuous grid coating apparatus according to claim 1, characterized in that: the big roller assembly comprises a big roller mounting seat arranged on the frame and a big roller rotatably arranged on the big roller mounting seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222266030.XU CN218108213U (en) | 2022-08-29 | 2022-08-29 | Continuous grid coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222266030.XU CN218108213U (en) | 2022-08-29 | 2022-08-29 | Continuous grid coating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218108213U true CN218108213U (en) | 2022-12-23 |
Family
ID=84528649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222266030.XU Active CN218108213U (en) | 2022-08-29 | 2022-08-29 | Continuous grid coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218108213U (en) |
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2022
- 2022-08-29 CN CN202222266030.XU patent/CN218108213U/en active Active
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