CN217595453U - Suction nozzle cleaning machine - Google Patents
Suction nozzle cleaning machine Download PDFInfo
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- CN217595453U CN217595453U CN202221627140.8U CN202221627140U CN217595453U CN 217595453 U CN217595453 U CN 217595453U CN 202221627140 U CN202221627140 U CN 202221627140U CN 217595453 U CN217595453 U CN 217595453U
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- suction nozzle
- cleaning
- anchor clamps
- charging tray
- moving mechanism
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Abstract
The utility model discloses a suction nozzle cleaning machine, including conveying assembly, cleaning assembly and feed bin subassembly, conveying assembly sets up and washs between subassembly, the feed bin subassembly includes a plurality of charging tray anchor clamps and storage storehouse, a plurality of charging tray anchor clamps are placed horizontally in proper order on the storage storehouse, conveying assembly includes feeding agencies and moving mechanism, feeding agencies sets up on the moving mechanism, moving mechanism level and vertical migration, moving mechanism transports charging tray anchor clamps to feeding agencies department from the storage storehouse, feeding agencies puts into cleaning assembly in proper order with the suction nozzle on the charging tray anchor clamps and washs to put back the suction nozzle after wasing on the charging tray anchor clamps, moving mechanism transports next charging tray anchor clamps to feeding agencies from the storage storehouse again. The utility model provides a pair of suction nozzle cleaning machine has cleaning efficiency height, suction nozzle and detects advantages such as precision height.
Description
Technical Field
The utility model relates to a cleaning equipment field especially relates to a suction nozzle cleaning machine.
Background
SMT patch processing is a high and new technology that has been developed with the continuous development of computer and communication technologies. In the SMT patch processing process, three main processes are provided: printing, pasting, and reflowing (soldering), which are the most traditional and basic processes.
The chip mounter is used for realizing full-automatic component mounting and placing equipment with high speed and high precision, and is the most critical and complex equipment in the whole SMT production. The chip mounter has the advantages that the suction nozzle is a core element for working, and the chip mounter can stably suck the element only by using the qualified suction nozzle and is correctly attached to the PCB. The number of components on each PCB is huge, and if the suction nozzle is unqualified, the suction nozzle is damaged and cannot form good vacuum or is blocked, so that the vacuum suction force is not enough, and the PCB quality is very easy to cause poor. The suction nozzle cleaning mode on the existing market is simpler, the cleaning efficiency of the suction nozzle is lower, and the defects of the paster are easily caused.
SUMMERY OF THE UTILITY MODEL
The utility model provides a suction nozzle cleaning machine possesses the cleaning efficiency height, suction nozzle and detects advantages such as precision height, has solved the problem that original suction nozzle cleaning machine cleaning efficiency is low.
According to the embodiment of the application provide a suction nozzle cleaning machine, including conveyor components, washing subassembly and feed bin subassembly, conveyor components sets up and washs between subassembly, the feed bin subassembly includes a plurality of charging tray anchor clamps and storage storehouse, a plurality of charging tray anchor clamps are placed horizontally in proper order on the storage storehouse, conveyor components includes feeding agencies and moving mechanism, feeding agencies sets up moving mechanism is last, moving mechanism can level and vertical migration, moving mechanism transports charging tray anchor clamps to feeding agencies department in the storage storehouse, feeding agencies puts into in proper order the suction nozzle on the charging tray anchor clamps and washs in the subassembly to put back the suction nozzle after wasing on the charging tray anchor clamps, moving mechanism transports next charging tray anchor clamps to feeding agencies in the storage storehouse again.
Preferably, the moving mechanism comprises a fixture fixing part, a horizontal transmission part and a lifting transmission part, the fixture fixing part is used for storing the material tray fixture, the bottom of the fixture fixing part is connected with the horizontal transmission part, the side face of the fixture fixing part is connected with the lifting transmission part, the horizontal transmission part drives the fixture fixing part to move towards the horizontal direction, and the lifting transmission part drives the fixture fixing part to move towards the vertical direction.
Preferably, the horizontal transmission spare is belt drive, the lift driving spare is belt drive, the side of anchor clamps mounting is provided with the guide rail, the one end and the lift driving spare of guide rail are connected, the other end and the anchor clamps mounting of guide rail are connected.
Preferably, the two sides of the clamp fixing part are respectively provided with a taking and placing claw, the taking and placing claws are used for fixing the charging tray clamp, and the bottom of the taking and placing claw is connected with the horizontal transmission part.
Preferably, feeding agencies includes front and back carriage release lever, horizontal migration pole, connecting plate and gets the material clamping jaw, it is used for getting to get to put to get the clamping jaw suction nozzle on the charging tray anchor clamps, the side of connecting plate with the horizontal migration pole is connected, get the material clamping jaw setting on the horizontal migration pole and be in the last activity of horizontal migration pole, the bottom surface of connecting plate with the front and back carriage release lever is connected.
Preferably, the cleaning assembly comprises a fixed plate and two opposite cleaning bins, the cleaning bins comprise cleaning bin upper covers, cleaning bin moving members and cleaning bin fixtures, the cleaning bin fixtures are arranged on the fixed plate, one ends of the cleaning bin moving members are connected with the fixed plate, the other ends of the cleaning bin moving members are connected with the cleaning bin upper covers, and the cleaning bin moving members drive the cleaning bin upper covers to move horizontally and vertically.
Preferably, be provided with hot-blast piece, the suction nozzle gesture detects piece, suction nozzle vacuum detection spare and suction nozzle visual detection spare of drying on the fixed plate, hot-blast piece that dries is used for carrying out the hot-blast stoving of suction nozzle after will wasing, suction nozzle vacuum detection spare is used for carrying out the vacuum detection with the suction nozzle after the stoving, suction nozzle visual detection spare is used for carrying out the terminal surface detection with the suction nozzle after the vacuum detection, suction nozzle gesture detects the piece and is used for carrying out the orientation gesture with the suction nozzle after the terminal surface detection.
Preferably, be provided with suction nozzle identification camera on getting the material clamping jaw, the bottom of suction nozzle gesture detection piece is provided with suction nozzle gesture camera, the bottom of suction nozzle visual detection piece is provided with suction nozzle detection camera, suction nozzle identification camera is used for discerning suction nozzle kind, location and judging whether the suction nozzle exists, suction nozzle gesture camera is used for adjusting the suction nozzle angle, suction nozzle detection camera is used for detecting suction nozzle terminal surface integrity and whether the suction nozzle through-hole has tin cream to remain.
The technical scheme provided by the embodiment of the application can have the following beneficial effects:
the utility model discloses a set up the feed bin subassembly, the suction nozzle cleaning machine possesses the storage system function, can once only put into a large amount of suction nozzles to a plurality of charging tray anchor clamps in, personnel can improve the suction nozzle cleaning efficiency without frequent operating device.
The utility model provides a suction nozzle cleaning machine is equipped with two cleaning bins, and every cleaning bin once can wash a plurality of suction nozzles, can wash a plurality of suction nozzles in the same time, improves the suction nozzle cleaning efficiency.
The utility model provides a suction nozzle cleaning machine possesses three camera, including suction nozzle discernment camera, suction nozzle gesture camera and suction nozzle detection camera, through three camera and moving mechanism's cooperation, improve the precision that the suction nozzle detected, stop unqualified suction nozzle and flow into the production line in, arouse the harmfulness of paster.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic perspective view of a first embodiment of the present invention;
fig. 2 is a schematic diagram of an explosion structure of the first embodiment of the present invention;
fig. 3 is a schematic perspective view of a moving mechanism according to a first embodiment of the present invention;
fig. 4 is a schematic perspective view of a fixture fixing member according to a first embodiment of the present invention;
fig. 5 is a schematic perspective view of a material taking mechanism according to a first embodiment of the present invention;
fig. 6 is a schematic perspective view of a material taking mechanism according to a first embodiment of the present invention;
fig. 7 is a schematic perspective view of a nozzle attitude camera according to a first embodiment of the present invention;
fig. 8 is a flow chart of a cleaning method according to a second embodiment of the present invention;
fig. 9 is a flowchart of a cleaning method according to a second embodiment of the present invention.
Description of reference numerals:
10. a suction nozzle cleaning machine; 20. a delivery assembly; 21. a material taking mechanism; 211. a forward and backward movement rod; 212. a horizontal moving rod; 213. a connecting plate; 214. a material taking clamping jaw; 215. a nozzle identification camera; 22. a moving mechanism; 221. a clamp fixing member; 222. a horizontal transmission member; 223. lifting the transmission member; 224. a guide rail; 225. picking and placing claws; 30. cleaning the assembly; 31. a fixing plate; 311. drying the part by hot air; 312. a suction nozzle attitude detecting member; 313. a suction nozzle vacuum detection member; 314. a suction nozzle visual detection member; 315. a suction nozzle attitude camera; 316. a suction nozzle detection camera; 32. cleaning the bin; 321. cleaning the upper cover of the bin; 322. cleaning bin moving parts; 323. cleaning a bin clamp; 40. a bin assembly; 41. a material tray clamp; 42. and (7) storing the bin.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. In addition, the present invention is not limited to the embodiments described above, and other embodiments obtained by a person of ordinary skill in the art without any creative work are also included in the scope of the present invention.
It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in the specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
Referring to fig. 1 and 2, a first embodiment of the present invention provides a nozzle cleaning machine 10, including a conveying assembly 20, a cleaning assembly 30 and a bin assembly 40, where the conveying assembly 20 is disposed between the cleaning assembly 30 and the bin assembly 40, the bin assembly 40 includes a plurality of tray clamps 41 and a storage bin 42, the tray clamps 41 are sequentially and horizontally disposed on the storage bin 42, the conveying assembly 20 includes a material taking mechanism 21 and a moving mechanism 22, the material taking mechanism 21 is disposed on the moving mechanism 22, the moving mechanism 22 can move horizontally and vertically, the moving mechanism 22 transports the tray clamps 41 from the storage bin 42 to the material taking mechanism 21, the material taking mechanism 21 sequentially puts the nozzles on the tray clamps 41 into the cleaning assembly 30 for cleaning, and puts the cleaned nozzles back onto the tray clamps 41, and the moving mechanism 22 transports the next tray clamp 41 from the storage bin 42 to the material taking mechanism 21.
By adopting the design, the suction nozzle cleaning machine 10 has the function of a warehousing system, a large number of suction nozzles can be placed into the plurality of tray clamps 41 at one time, personnel can operate the equipment without frequency, and the suction nozzle cleaning efficiency is improved.
Referring to fig. 3, the moving mechanism 22 includes a fixture fixing member 221, a horizontal transmission member 222, and a lifting transmission member 223, the fixture fixing member 221 is used for storing the tray fixture 41, the bottom of the fixture fixing member 221 is connected to the horizontal transmission member 222, the side of the fixture fixing member 221 is connected to the lifting transmission member 223, the horizontal transmission member 222 drives the fixture fixing member 221 to move in the horizontal direction, and the lifting transmission member 223 drives the fixture fixing member 221 to move in the vertical direction. With this design, the moving mechanism 22 adopts a biaxial movement direction, and can flexibly pick and place the suction nozzles on the tray jig 41.
In this embodiment, the horizontal transmission member 222 is in belt transmission, the lifting transmission member 223 is in belt transmission, a guide rail 224 is disposed on a side surface of the clamp fixing member 221, one end of the guide rail 224 is connected to the lifting transmission member 223, and the other end of the guide rail 224 is connected to the clamp fixing member 221. The belt transmission design has the advantages of elasticity, capability of relaxing impact and vibration load, stable operation and no noise, and when the belt is overloaded, the belt slips on the wheel, so that other parts can be prevented from being damaged.
Referring to fig. 3 and 4, the two sides of the fixture fixing member 221 are respectively provided with a pick-and-place claw 225, the pick-and-place claw 225 is used for fixing the tray fixture 41, and the bottom of the pick-and-place claw 225 is connected to the horizontal transmission member 222.
Referring to fig. 5, the material taking mechanism 21 includes a front and rear moving rod 211, a horizontal moving rod 212, a connecting plate 213 and a material taking clamping jaw 214, the material taking clamping jaw 214 is used for taking and placing the suction nozzle on the tray clamp 41, a side surface of the connecting plate 213 is connected to the horizontal moving rod 212, the material taking clamping jaw 214 is arranged on the horizontal moving rod 212 and is movable on the horizontal moving rod 212, and a bottom surface of the connecting plate 213 is connected to the front and rear moving rod 211.
By adopting the design, the material taking clamping jaws 214 can move in both directions of the horizontal axis and the vertical axis, so that the material taking clamping jaws 214 can conveniently access the suction nozzles on the tray clamp 41.
Referring to fig. 6, the cleaning assembly 30 includes a fixed plate 31 and two opposite cleaning bins 32, the cleaning bins 32 include cleaning bin upper covers 321, cleaning bin moving members 322 and cleaning bin clamps 323, the cleaning bin clamps 323 are disposed on the fixed plate 31, one ends of the cleaning bin moving members 322 are connected to the fixed plate 31, the other ends of the cleaning bin moving members 322 are connected to the cleaning bin upper covers 321, and the cleaning bin moving members 322 drive the cleaning bin upper covers 321 to move horizontally and vertically.
The material taking clamping jaw 214 is provided with a suction nozzle recognition camera 215, and the suction nozzle recognition camera 215 is used for recognizing the type and positioning of a suction nozzle and judging whether the suction nozzle exists or not.
The fixed plate 31 is provided with a hot air drying part 311, a suction nozzle posture detection part 312, a suction nozzle vacuum detection part 313 and a suction nozzle visual detection part 314, the hot air drying part 311 is used for drying the cleaned suction nozzle in hot air, the suction nozzle vacuum detection part 313 is used for carrying out vacuum detection on the dried suction nozzle, the suction nozzle visual detection part 314 is used for carrying out end face detection on the suction nozzle subjected to the vacuum detection, and the suction nozzle posture detection part 312 is used for positioning the suction nozzle subjected to the end face detection.
Referring to fig. 7, a nozzle attitude camera 315 is disposed at the bottom of the nozzle attitude detecting element 312, a nozzle detecting camera 316 is disposed at the bottom of the nozzle visual detecting element 314, the nozzle attitude camera 315 is used for adjusting a nozzle angle, and the nozzle detecting camera 316 is used for detecting nozzle end face integrity and whether solder paste remains in a nozzle through hole. Through the cooperation of three cameras and moving mechanism 22, improve the precision that the suction nozzle detected, stop unqualified suction nozzle to flow into the production line, arouse the harmfulness of paster.
Referring to fig. 8, a second embodiment of the present invention provides a cleaning method 100, which is operated by using the nozzle cleaning machine 10, including the following steps:
s1: placing a plurality of material tray clamps of set types into the corresponding layer of the storage bin;
s2: according to the material tray clamp level of the storage bin, the moving mechanism moves to an appointed level, and the material tray clamp is taken out to the clamp fixing piece;
s3: the moving mechanism moves to the position of the material taking mechanism, and the material taking clamping jaw transfers the suction nozzle in the material tray clamp through the front and rear moving rods and the horizontal moving rod;
s4: transferring the waste water into a cleaning bin for cleaning;
referring to fig. 9, the method includes the following steps:
s5: when one cleaning bin is used for cleaning, the material taking clamping jaw transfers the suction nozzle to the other cleaning bin;
s6: after one cleaning bin is cleaned, sequentially taking out the suction nozzles in the cleaning bin, carrying out hot air drying, vacuum detection, end face detection and positioning posture treatment, then putting the suction nozzles back on the material tray clamp, and then putting the suction nozzles of the other cleaning bin for cleaning;
s7: the moving mechanism stores the material tray clamp back to the position corresponding to the storage bin, reduces the height and takes out the next material tray clamp to the clamp fixing piece;
s8: and when all the placed layers are cleaned, the suction nozzle cleaning machine enters a standby state.
The technical scheme provided by the embodiment of the application can have the following beneficial effects:
the utility model discloses a set up the feed bin subassembly, the suction nozzle cleaning machine possesses the storage system function, can once only put into a large amount of suction nozzles to a plurality of charging tray anchor clamps in, personnel can improve the suction nozzle cleaning efficiency without frequent operating device.
The utility model provides a suction nozzle cleaning machine possesses two cleaning bins, and every cleaning bin once can wash a plurality of suction nozzles, can wash a plurality of suction nozzles in the same time, improves suction nozzle cleaning efficiency.
The utility model provides a suction nozzle cleaning machine possesses three camera, including suction nozzle discernment camera, suction nozzle gesture camera and suction nozzle detection camera, through three camera and moving mechanism's cooperation, improve the precision that the suction nozzle detected, stop unqualified suction nozzle and flow into the production line in, arouse the harmfulness of paster.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope of the present invention, and these modifications or replacements should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (8)
1. The utility model provides a suction nozzle cleaning machine, includes conveyor components, washs subassembly and feed bin subassembly, conveyor components sets up and washs between subassembly, feed bin subassembly, the feed bin subassembly includes a plurality of charging tray anchor clamps and storage storehouse, a plurality of charging tray anchor clamps are placed horizontally in proper order on the storage storehouse, conveyor components includes feeding mechanism and moving mechanism, feeding mechanism sets up moving mechanism is last, but moving mechanism level and vertical migration, moving mechanism transports charging tray anchor clamps to feeding mechanism department from the storage storehouse, feeding mechanism puts into in proper order the washing subassembly with the suction nozzle on the charging tray anchor clamps and washs to put back the suction nozzle after wasing on the charging tray anchor clamps, moving mechanism transports next charging tray anchor clamps to feeding mechanism from the storage storehouse again.
2. The suction nozzle cleaning machine according to claim 1, wherein the moving mechanism includes a clamp fixing member, a horizontal transmission member and a lifting transmission member, the clamp fixing member is used for storing the tray clamp, the bottom of the clamp fixing member is connected with the horizontal transmission member, the side surface of the clamp fixing member is connected with the lifting transmission member, the horizontal transmission member drives the clamp fixing member to move in the horizontal direction, and the lifting transmission member drives the clamp fixing member to move in the vertical direction.
3. The suction nozzle cleaning machine according to claim 2, wherein the horizontal transmission member is a belt transmission, the lifting transmission member is a belt transmission, a side surface of the jig fixing member is provided with a guide rail, one end of the guide rail is connected with the lifting transmission member, and the other end of the guide rail is connected with the jig fixing member.
4. A nozzle cleaner according to claim 2, wherein the fixture fixing member is provided with pick-and-place claws on both sides thereof, the pick-and-place claws are used for fixing a tray fixture, and the bottom of the pick-and-place claws is connected with the horizontal transmission member.
5. The suction nozzle cleaning machine according to claim 2, wherein the material taking mechanism comprises a front and rear moving rod, a horizontal moving rod, a connecting plate and a material taking clamping jaw, the material taking clamping jaw is used for taking and placing the suction nozzle on the tray clamp, the side surface of the connecting plate is connected with the horizontal moving rod, the material taking clamping jaw is arranged on the horizontal moving rod and moves on the horizontal moving rod, and the bottom surface of the connecting plate is connected with the front and rear moving rod.
6. The suction nozzle cleaning machine according to claim 5, wherein the cleaning assembly comprises a fixed plate and two opposite cleaning bins, each cleaning bin comprises a cleaning bin upper cover, a cleaning bin moving member and a cleaning bin clamp, the cleaning bin clamp is arranged on the fixed plate, one end of the cleaning bin moving member is connected with the fixed plate, the other end of the cleaning bin moving member is connected with the cleaning bin upper cover, and the cleaning bin moving member drives the cleaning bin upper cover to move in the horizontal direction and the vertical direction.
7. The suction nozzle cleaning machine according to claim 6, wherein the fixing plate is provided with a hot air blow-drying member for hot air drying the cleaned suction nozzle, a suction nozzle attitude detecting member for vacuum detecting the dried suction nozzle, a suction nozzle vacuum detecting member for end face detection of the vacuum detected suction nozzle, and a suction nozzle visual detecting member for positioning the end face detected suction nozzle.
8. The suction nozzle cleaning machine according to claim 7, wherein a suction nozzle recognition camera is arranged on the material taking clamping jaw, a suction nozzle posture camera is arranged at the bottom of the suction nozzle posture detection piece, a suction nozzle detection camera is arranged at the bottom of the suction nozzle visual detection piece, the suction nozzle recognition camera is used for recognizing suction nozzle types, positioning and judging whether a suction nozzle exists, the suction nozzle posture camera is used for adjusting a suction nozzle angle, and the suction nozzle detection camera is used for detecting the integrity of a suction nozzle end face and whether a suction nozzle through hole has residual tin paste.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221627140.8U CN217595453U (en) | 2022-06-27 | 2022-06-27 | Suction nozzle cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221627140.8U CN217595453U (en) | 2022-06-27 | 2022-06-27 | Suction nozzle cleaning machine |
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| Publication Number | Publication Date |
|---|---|
| CN217595453U true CN217595453U (en) | 2022-10-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221627140.8U Active CN217595453U (en) | 2022-06-27 | 2022-06-27 | Suction nozzle cleaning machine |
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| CN (1) | CN217595453U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114951192A (en) * | 2022-06-27 | 2022-08-30 | 深圳市三捷机械设备有限公司 | Suction nozzle cleaning machine and cleaning method |
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2022
- 2022-06-27 CN CN202221627140.8U patent/CN217595453U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114951192A (en) * | 2022-06-27 | 2022-08-30 | 深圳市三捷机械设备有限公司 | Suction nozzle cleaning machine and cleaning method |
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