CN216816503U - Circuit board through hole re-judgment repair equipment - Google Patents
Circuit board through hole re-judgment repair equipment Download PDFInfo
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- 230000008439 repair process Effects 0.000 title description 11
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Abstract
Description
技术领域technical field
本实用新型涉及电路板检查设备的技术领域,尤其指一种针对电路板上的通孔进行检查或维修的设计。The utility model relates to the technical field of circuit board inspection equipment, in particular to a design for inspection or maintenance of through holes on a circuit board.
背景技术Background technique
电路板已经是电子、计算机及通信等产品中不可或缺的零组件,高阶电路板会使用大量通孔,配合后续加工,使线路复杂密集,最终让产品符合市场上轻、薄、短、小的需求。Circuit boards are already an indispensable component in electronics, computers and communications products. High-end circuit boards will use a large number of through holes, and with subsequent processing, the circuits will be complex and dense, and finally the products will meet the market requirements of light, thin, short, small needs.
当大量电路板的多个通孔加工完成后,通常使用机械自动光学检测(AutomaticOptical Inspection,AOI)进行初步检查,虽然AOI方式具有很高的效率,然而AOI检测依赖不良品决定算法,由于算法的局限使得AOI不可能完全适用于每种结构检测,若不良品产生时,有些仍为转为人工目检进行复判或维修,目的在减少错误发生,避免材料浪费且能增加获利。When multiple through holes of a large number of circuit boards are processed, the automatic optical inspection (AOI) is usually used for preliminary inspection. Although the AOI method has high efficiency, the AOI detection relies on the defective product determination algorithm. The limitation makes it impossible for AOI to be fully applicable to every structural inspection. If defective products are produced, some are still converted to manual visual inspection for re-judgment or maintenance, in order to reduce the occurrence of errors, avoid material waste and increase profits.
人工目检一般于光桌上进行,所谓光桌,是指安装有光源的目检用工作台。由于电路板尺寸越来越小,通孔数量及尺寸也越来越精细,操作者往往需一边观看与数据库联机的显示屏,由显示屏了解疑似瑕疵通孔位置,接着再转移视线至电路板,寻找疑似瑕疵通孔位置,配合光桌产生的亮度判断是否有错,若需维修则必须将电路板移出光桌,避免直接以工具贯穿通孔时不小心损坏光桌表面,如此作业方式费时费力,使复检作业效率不佳,或稍有不慎,拿了错误孔径的工具,则会让修复直接变成破坏。Manual visual inspection is generally carried out on a light table. The so-called light table refers to a workbench for visual inspection with a light source installed. As the size of the circuit board is getting smaller and smaller, and the number and size of the through holes are getting more and more finer, the operator often needs to watch the display screen connected to the database, and the display screen can understand the position of the suspected defective through hole, and then turn his attention to the circuit board. , Find the position of the suspected defective through hole, and judge whether it is wrong with the brightness generated by the light table. If you need to repair, you must remove the circuit board from the light table to avoid accidentally damaging the surface of the light table when you directly penetrate the through hole with a tool. This operation method is time-consuming Effortless, inefficient re-inspection work, or a slight inadvertent use of tools with the wrong aperture will make the repair directly into damage.
实用新型内容Utility model content
本实用新型的主要目的是提供一种电路板通孔复判维修设备,可将电路板以架高方式设置一光桌上方,配合投影指示单元的运作,于电路板上投射出标示图样,让操作者能快速确认疑似瑕疵通孔位置,接着进行复判或维修,借此缩短作业时间,提升复检效率及质量。The main purpose of this utility model is to provide a circuit board through-hole re-judgment and maintenance equipment, which can set the circuit board above a light table in an elevated manner, and cooperate with the operation of the projection indicating unit to project a marking pattern on the circuit board, so that the The operator can quickly confirm the position of the suspected defective through hole, and then carry out re-judgment or repair, thereby shortening the operation time and improving the efficiency and quality of the re-inspection.
本实用新型为一种电路板通孔复判维修设备,包括:一机台;一光桌,设置于机台上,光桌具有能产生亮度的桌面;一架高单元,设置于光桌上,包括一固定边、至少两个支撑件、一活动边及多个导轨,导轨以垂直于固定边方向设置于桌面上,支撑件及活动边局部设置于导轨且能沿导轨滑行,支撑件位于固定边与活动边之间且能承载一电路板,使电路板被架高位于桌面上方;一投影指向单元,位于光桌上方,能投射至少一指示图样至电路板上;一主机,设置于机台内,操控投影指向单元运作。The utility model relates to a circuit board through-hole re-judgment and maintenance equipment, comprising: a machine table; a light table, which is arranged on the machine table, and the light table has a table top capable of generating brightness; a high unit is arranged on the light table , including a fixed side, at least two supports, a movable side and a plurality of guide rails, the guide rails are arranged on the desktop in a direction perpendicular to the fixed side, the support pieces and the movable side are partially arranged on the guide rails and can slide along the guide rails, and the support pieces are located at A circuit board can be carried between the fixed side and the movable side, so that the circuit board is elevated above the table top; a projection pointing unit is located above the light table and can project at least one indication pattern on the circuit board; a host is arranged on the Inside the machine, control the operation of the projection pointing unit.
作为较佳优选实施方案之一,还包括一显示屏及一输入接口单元,显示屏及输入接口单元连接于主机,输入接口单元为键盘、鼠标、触控制面板、条形码扫描仪其中至少一种,由输入接口单元输入电路板数据于主机,主机操控显示屏或投影指向单元产生对应的响应。As one of the preferred embodiments, it also includes a display screen and an input interface unit, the display screen and the input interface unit are connected to the host, and the input interface unit is at least one of a keyboard, a mouse, a touch control panel, and a barcode scanner, The circuit board data is input to the host by the input interface unit, and the host controls the display screen or the projection pointing unit to generate a corresponding response.
作为较佳优选实施方案之一,导轨设置位置邻近桌面边缘,导轨为圆轴两端各连接固定座,由固定座设置于桌面上,支撑件两端设有轴座,活动边两端设有滑行座,导轨贯穿轴座及滑行座,使支撑件及活动边能调整于桌面上的位置。As one of the preferred embodiments, the guide rail is arranged near the edge of the desktop, the guide rail is a fixed seat connected at both ends of the circular shaft, and the fixed seat is set on the desktop, the two ends of the support are provided with a shaft seat, and the two ends of the movable edge are provided with The sliding seat, the guide rail runs through the shaft seat and the sliding seat, so that the supporting piece and the movable edge can be adjusted on the desktop.
作为较佳优选实施方案之一,固定边设有呈L型的第一保持件,在电路板一角隅紧靠第一保持件时且可作为基准定位点,活动边设有呈L型的第二保持片,第一保持件与第二保持件之间能夹持电路板。As one of the preferred embodiments, the fixed side is provided with an L-shaped first holder, which can be used as a reference positioning point when a corner of the circuit board is close to the first holder, and the movable side is provided with an L-shaped first holder. Two holding pieces, the circuit board can be clamped between the first holding piece and the second holding piece.
作为较佳优选实施方案之一,投影指向单元能投射一显示图样,显示图样为显示欲维修使用的工具信息。As one of the preferred embodiments, the projection pointing unit can project a display pattern, and the display pattern is to display the tool information to be used for maintenance.
作为较佳优选实施方案之一,还包括一工具指示板,工具指示板设置于光桌上,投影指向单元是投射显示图样于工具指示板上。As one of the preferred embodiments, it also includes a tool indicating board, the tool indicating board is arranged on the light table, and the projection pointing unit projects a display pattern on the tool indicating board.
作为较佳优选实施方案之一,光桌枢接于机台顶部,机台顶部远离枢接处的另一侧设有高度调整结构,使光桌能调整倾斜角度。As one of the preferred embodiments, the light table is pivotally connected to the top of the machine, and the other side of the top of the machine away from the pivot is provided with a height adjustment structure, so that the light table can adjust the inclination angle.
作为较佳优选实施方案之一,高度调整结构包括多个定位槽及至少一调整杆,多个定位槽位于机台顶部,调整杆枢接于光桌底部,当调整杆卡制在其中一个定位槽内,就能维持光桌的倾斜角度。As one of the preferred embodiments, the height adjustment structure includes a plurality of positioning grooves and at least one adjustment rod. The plurality of positioning grooves are located at the top of the machine table, and the adjustment rod is pivoted to the bottom of the light table. When the adjustment rod is clamped in one of the positioning holes In the groove, the tilt angle of the light table can be maintained.
作为较佳优选实施方案之一,机台另设有一延伸平台,供输入接口单元或维修工具放置。As one of the preferred embodiments, the machine is additionally provided with an extension platform for placing the input interface unit or maintenance tools.
作为较佳优选实施方案之一,机台设有向上延伸的支架,投影指向单元设置于支架且使投影指向单元位于光桌上方。As one of the preferred embodiments, the machine table is provided with a bracket extending upward, the projection pointing unit is arranged on the bracket and the projection pointing unit is located above the light table.
与现有技术相比,本实用新型电路板通孔复判维修设备具有下列具体的功效:Compared with the prior art, the utility model has the following specific effects:
1.投影指示单元投射的指示图样,能供操作者在电路板上快速确认疑似瑕疵通孔位置,缩短找寻时间,便于检查作业的进行。1. The indication pattern projected by the projection indication unit can be used by the operator to quickly confirm the position of the suspected defective through hole on the circuit board, shorten the search time, and facilitate the inspection operation.
2.架高单元承载电路板于桌面上方,若欲维修通孔时,可直接使用工具进行维修,不会损伤桌面,快速又方便。2. The elevated unit carries the circuit board above the desktop. If you want to repair the through hole, you can directly use the tool to repair it without damaging the desktop, which is fast and convenient.
3.投影指示单元投射的显示图样,可让操作者了解欲使用工具的尺寸或种类,避免发生因使用错误的大尺寸工具,所造成的无法回复错误;再者,过程中可不用抬头,仅观察工具指示板所呈现的显示图样即可,可简化操作流程,让作业更为正确、流畅、快速。3. The display pattern projected by the projection indicating unit can let the operator know the size or type of the tool to be used, and avoid the unrecoverable error caused by using the wrong large-size tool; Just observe the display pattern presented by the tool dashboard, which can simplify the operation process and make the operation more accurate, smooth and fast.
4.本实用新型电路板通孔复判维修设备,能让搜寻疑似瑕疵通孔位置的时间缩短,且正确性提升,缩短复判作业时间,另外维修工作也能快速且正确获得工具信息,简化操作流程,让整体作业质量及效率皆能提升,借此增加整体的获利。4. The circuit board through-hole re-judgment and repair equipment of the present invention can shorten the time for searching for the position of the suspected defective through-hole, and improve the accuracy, shorten the re-judgment operation time, and in addition, the maintenance work can also quickly and correctly obtain tool information, simplifying The operation process can improve the overall operation quality and efficiency, thereby increasing the overall profit.
附图说明Description of drawings
图1为本实用新型的电路板通孔复判维修设备的立体图。FIG. 1 is a perspective view of a circuit board through hole re-judgment and maintenance equipment of the present invention.
图2为本实用新型的电路板通孔复判维修设备的侧视图。FIG. 2 is a side view of the circuit board through-hole re-judgment and maintenance equipment of the present invention.
图3为本实用新型的电路板通孔复判维修设备的操作示意图。FIG. 3 is a schematic diagram of the operation of the circuit board through hole re-judgment and maintenance equipment of the present invention.
图4为本实用新型的电路板通孔复判维修设备的操作侧视图。FIG. 4 is an operation side view of the circuit board through-hole re-judgment and maintenance equipment of the present invention.
附图标记说明:Description of reference numbers:
1-机台;1-machine;
11-脚轮;11- casters;
12-调整脚;12- Adjusting feet;
14-高度调整结构;14- Height adjustment structure;
141-定位槽;141-positioning slot;
142-调整杆;142 - adjustment lever;
15-支架;15 - bracket;
16-延伸平台;16-Extended platform;
2-光桌;2 - light table;
21-桌面;21-desktop;
211-工作框区;211 - work frame area;
22-开关;22 - switch;
3-架高单元;3- Elevated unit;
31-固定边;31-fixed edge;
312-第一保持件;312 - the first holder;
32-支撑件;32-Support;
321-轴座;321-shaft seat;
33-活动边;33 - active side;
332-第二保持件;332 - the second holder;
333-滑行座;333 - sliding seat;
34-导轨;34-rail;
341-固定座;341-fixed seat;
4-投影指向单元;4- Projection pointing unit;
41-指示图样;41-indicative pattern;
42-显示图样;42 - display pattern;
5-主机;5-host;
6-工具指示板;6-Tool dashboard;
7-显示屏;7-Display screen;
8-输入接口单元;8-input interface unit;
9-电路板;9- circuit board;
91-通孔。91 - Through hole.
具体实施方式Detailed ways
下面将结合具体实施例和附图,对本实用新型的技术方案进行清楚、完整地描述。需要说明的是,当组件被称为“安装于或固定于”另一个组件,意指它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,意指它可以是直接连接到另一个组件或者可能同时存在居中组件。在所示出的实施例中,方向表示上、下、左、右、前和后等是相对的,用于解释本案中不同部件的结构和运动是相对的。当部件处于图中所示的位置时,这些表示是恰当的。但是,如果组件位置的说明发生变化,那么认为这些表示也将相应地发生变化。The technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments and the accompanying drawings. It should be noted that when a component is referred to as being "mounted or fixed to" another component, it means that it may be directly on the other component or there may also be an intervening component. When a component is said to be "connected" to another component, it means that it may be directly connected to the other component or there may be an intervening component at the same time. In the illustrated embodiment, the directions indicated up, down, left, right, front and back, etc. are relative, and are used to explain that the structures and movements of the various components in this case are relative. These representations are appropriate when the components are in the positions shown in the figures. However, if the description of the location of the components changes, it is assumed that these representations will change accordingly.
除非另有定义,本文所使用的所有技术和科学术语与属于本实用新型技术领域的技术人员通常理解的含义相同。本文中所使用的术语只是为了描述具体实施例的目的,不是旨在限制本实用新型。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the present invention. The terms used herein are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
如图1及图2所示,为本实用新型电路板通孔复判维修设备的立体图及侧视图。本实用新型电路板通孔复判维修设备,包括一机台1、一光桌2、一架高单元3、一投影指向单元4及一主机5。光桌2是由机台1承载,光桌2具有能产生亮度的桌面21。架高单元3设置于光桌2上,包括一固定边31、至少两个支撑件32、一活动边33及多个导轨34,导轨34以垂直于固定边31方向设置于桌面21上,支撑件32及活动边34局部设置于导轨34且能沿导轨34移动,支撑件32位于固定边 31与活动边33之间且能承载一电路板,使电路板被架高位于桌面21上方。投影指向单元4设于光桌2上方,能投射至少一指示图样于电路板上。主机5设置于机台1内,负责操控投影指向单元4运作;借此当电路板被放置于数支撑件32上,两侧会由固定边31及活动边33夹持定位于正确位置,投影指向单元4则投射出指示图样于电路板上的通孔位置,配合桌面21产生的亮度,让操作者清楚观察通孔状态,例如为贯穿、局部贯穿或者未贯穿等,若需维修则因电路板已被架高,可立即使用工具,如刀具或钻头加以贯穿,加速检查作业的速度。As shown in FIG. 1 and FIG. 2 , it is a perspective view and a side view of a circuit board through hole re-judgment and maintenance equipment of the present invention. The utility model circuit board through-hole re-judgment and maintenance equipment includes a machine table 1 , a light table 2 , a
接着就各构件的结构作一详细的说明:Next, a detailed description of the structure of each component is given:
机台1为一立体中空的框架,用以承载光桌2。机台1底部设有多个脚轮11及多个调整脚12。脚轮11能方便移动机台1。移动后欲固定位置,就转动调整脚12 使之伸长,以架高机台1避免之后任意移动。光桌2设置于机台1顶部的方式可为固定式或调整式。例如光桌2可倾斜一角度状,方便操作者检查电路板。在本实施例中为调整式,光桌2底部一边枢接于机台1顶部,远离枢接处的另一侧设有高度调整结构14。高度调整结构14也可为各种不同方式,在本实施例中高度调整结构14包括多个定位槽141及至少一调整杆142,多个定位槽141依序设置于机台1顶部,在本实施例中机台1顶部设有两组位置相互平行的数个定位槽141。调整杆142呈U字型且枢接于光桌2底部,当调整杆142U型的横杆卡制于其中一个定位槽141内,就能维持光桌2的倾斜角度。The machine table 1 is a three-dimensional hollow frame for carrying the optical table 2 . The bottom of the machine table 1 is provided with a plurality of
光桌2设有发光面朝上的桌面21,并设有开关22用以启动或关闭。光桌2结构是在内部设有灯源,且配合可透光的桌面板所构成。在本实施例中桌面21为一长方形,主要发光区是在范围较小的工作框区211,可适用于多种不同尺寸的电路板。The light table 2 is provided with a
架高单元3负责在操作时让电路板以架高方式位于桌面21上方,以方便后续通孔的检查或维修。架高单元3包括固定边31、至少两个支撑件32、活动边33及数导轨34。固定边31为一长条板,位置固定于桌面21其中一侧边,如图1中的右侧。固定边31一端还设有呈L型的第一保持件312,第一保持件312所在位置靠近操作者的方向,在电路板与第一保持件312紧靠时,此处也具有作为定位基准点的功能。导轨34设置位置邻近桌面21边缘,在实际上数目为两个且设置桌面21 的两个相对边上,具体位置在桌面21边缘与工作框区211之间。在本实施例中,导轨34为圆轴两端各连接固定座341设置于桌面21上。导轨34设置方向是垂直于固定边31。支撑件32为圆杆且两端设有轴座321,导轨34贯穿轴座321,以利支撑件32可左右移动调整位置。活动边33也为长条板,其方向平行于固定边31。活动边33一端也设有呈L型的第二保持件332,第一保持件312位置与第二保持件332相互对称。活动边33两端设有滑行座333,导轨34贯穿滑行座333,使活动边 33能调整于桌面21上的位置。电路板是放置于两个支撑件32上,两侧由固定边 31及活动边33夹持,第一保持件312及第二保持件332也能夹持电路板,防止电路板滑落且调整至正确的基准点位置。The
投影指向单元4为一投影设备,受主机5所操控,能投射至少一指示图样于电路板上的通孔位置。指示图样可为光点、箭头、圆圈、或其他图样。投影指向单元4位于光桌2上方,在本实施例中是设置于由机台1向上延伸的支架15处,但当光桌2倾斜角度被调整后,主机5也会修正相对数据使投影指向单4投射出正确的位置。当然并不以此为限,也能将投射指向单元4改设置于由光桌2处所延伸的支架上,此方式能改善当光桌2角度改变就需变动参数的问题。The
本实用新型为电路板复检作业设备,大批电路板会先经前期检查作业,区分出良品或不良品,再针对不良品中的电路板的通孔进行复判或修复,让损失降低且增加获利。相关瑕疵通孔位置数据可经远程数据库传输至主机5,再由主机5驱动投影指向单元4运作。The utility model is a circuit board re-inspection operation equipment. A large number of circuit boards will be inspected in the early stage to distinguish good products or bad products, and then re-judgment or repair the through holes of the circuit boards in the bad products, so that the loss is reduced and increased. profit. The relevant defective through hole position data can be transmitted to the
另外,本实用新型还包括一刀具提示板6,刀具指示板6位于光桌2上,在本实施例中刀具指示板6设置于第一保持件312上。投射指向单元4能投射出一显示图样,在本实施例中显示图样是投射于刀具提示板6上,显示图样能显示欲维修使用的工具型号或尺寸,工具可为刀具、钻头或戳针等,例如显示图样可配合通孔预定尺寸,直接显示孔径,让操作者在确认通孔位置及瑕疵状态后,直接以相对尺寸的工具加以维修,缩短维修时间及出错机会。当然显示图样也能被投射至光桌2的其他位置,但此位置必须能让操作者容易观看。In addition, the present invention further includes a
为了便于操作及输入电路板的相关信息。本实用新型还包括一显示屏7及一输入接口单元8,显示屏7及输入接口单元8皆与主机5连接并受其操控。显示屏7 设置于支架15且位于光桌2上方,便于抬头观看。输入接口单元8为键盘、鼠标、触控制面板、条形码扫描仪其中至少一种,由输入接口单元8输入电路板数据于主机5,主机5在操控显示屏7或投影指向单元4产生对应的响应。另外机台1朝操作者方向另设有一延伸平台16,延伸平台16可承载输入接口单元8或其他维修电路板的工具。For ease of operation and entering information about the board. The present invention also includes a
如图3及图4所示,为本实用新型实际使用的示意图。将电路板9放置于两支撑件32上,且调整支撑件32位置避开通孔91所在处,电路板9一角隅紧靠第一保持件312,两侧由固定边31及活动边33夹持,如此电路板9就位于正确位置。利用输入接口单元8输入电路板9基本数据,主机5通过远程数据库进一步取得电路板9欲复检的通孔91位置信息,之后再操控投影指示单元4投射出指示图样41,本实施例中指示图样41为箭头,启动光桌2使桌面21亮起,操作者即可清楚看见通孔91孔内状况,若须要修护,可观看刀具指示板6上所显示的显示图样42,本实施例中显示图样42为Φ-10,再使用正确尺寸的工具加以修护,如此能使检查作业更为简易且快速,降低出错率低,大幅提升复检作业的效率及质量。As shown in FIG. 3 and FIG. 4 , it is a schematic diagram of the practical use of the utility model. Place the
以上所述的是本实用新型的优选实施方式,应当指出对于本技术领域的普通人员来说,在不脱离本实用新型所述的原理前提下还可以作出若干改进和润饰,这些改进和润饰也在本实用新型的保护范围内。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, several improvements and modifications can be made without departing from the principles described in the present invention. within the scope of protection of the present invention.
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