CN216806966U - Composite production device for rear corner post and door lintel of container - Google Patents

Abstract

The utility model provides a composite production device for rear corner posts and lintels of containers, which comprises a composite production line, wherein a main conveying track for conveying plates is arranged on one side of the composite production device for the rear corner posts and the lintels of the containers, the composite production line comprises a destacking feeding mechanism, an automatic shearing mechanism, an automatic punching mechanism and a material distributing roller way assembly which are connected in series, and the composite production line further comprises an automatic chamfering mechanism and a lintel discharging mechanism which are connected with the material distributing roller way assembly. The utility model combines a plurality of machine tools into an integrated line and collects the composite production device of the rear corner post and the door lintel of the box, and has the advantages of optimizing layout, reducing manpower resource consumption, saving machine tool use, reducing labor intensity, improving production efficiency and ensuring that the production process is safer and more reliable.

Description

Composite production device for rear corner post and door lintel of container

Technical Field

The utility model relates to the field of containers, in particular to a composite production device for rear corner posts and lintels of containers.

Background

At present, the processing flows of rear corner posts and lintels of containers are as follows: the method comprises the following steps of hoisting a pretreated plate to a plate shearing machine for shearing, transferring to a machine tool for punching two ends of the plate, transferring to the machine tool for replacing a die for punching a door lock connecting hole, hoisting to a beveling machine for beveling after the punching is finished, transferring to the press for bending and stacking, and finally transferring to a known part of a mounting line for assembling through hoisting. All the processing flows need manual operation and material taking by operators, and traveling cranes, battery cars and the like are frequently used, so that the processing process flow is complicated, the processing equipment is dispersed, the logistics is complicated and disordered, and the working environment is poor; the labor intensity is high, the cost of manpower, energy consumption and the like is high, the processing precision is not high, and the production efficiency is low; and the production process has considerable potential safety hazard, which is not beneficial to the development concept of energy saving and consumption reduction, and the like.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a composite production device for rear corner posts and door lintels of containers, which solves one or more of the above-mentioned problems in the prior art.

The utility model provides a composite production device of a rear corner post and a door lintel of a container, which comprises a composite production line, wherein one side of the composite production device of the rear corner post and the door lintel of the container is provided with a main conveying track for conveying plates, the composite production line comprises a destacking feeding mechanism, an automatic shearing mechanism, an automatic punching mechanism and a material distributing roller way assembly which are connected in series, the composite production line also comprises an automatic chamfering mechanism and a door lintel discharging mechanism which are connected with the material distributing roller way assembly,

the material distributing roller way assembly comprises a first roller way assembly, a pulling plate mechanism and an auxiliary frame body, wherein the first roller way assembly is arranged on a frame body, the tail end of the first roller way assembly is in butt joint with the door lintel discharging mechanism, a plurality of conveying rollers are uniformly arranged on the first roller way assembly, a gap is formed between every two adjacent conveying rollers, a material receiving turnover device, a material platform and a pushing mechanism arranged corresponding to the material platform are arranged on the auxiliary frame body, the material receiving turnover device is arranged between the material platform and the first roller way assembly, the pulling plate mechanism comprises a pull rod and a first rotating mechanism arranged below the first roller way assembly and connected with the frame body, the bottom end of the pull rod is connected with the first rotating mechanism, the pull rod is arranged corresponding to the gap, the top end of the pull rod penetrates through the corresponding gap, the pull rod is used for pulling a plate to the material receiving turnover device, and an automatic chamfering mechanism is arranged on one side of the material platform, and a discharge port of the automatic chamfering mechanism is provided with a rear angle column discharge roller way assembly.

In some embodiments, the composite production line further comprises a feeding track arranged on one side of the unstacking and feeding mechanism, the feeding track is connected with the main conveying track, and the conveying trolley is arranged on the feeding track.

In some embodiments, the door lintel discharging mechanism includes a second roller way assembly connected to an end of the first roller way assembly, a third roller way assembly disposed on one side of the second roller way assembly and connected to the auxiliary lifting device, a slidable slider suspended above the second roller way assembly and the third roller way assembly, and a suction cup mechanism disposed at a bottom of the slider and capable of lifting, and the plate is moved from the second roller way assembly to the third roller way assembly through the suction cup mechanism.

In some embodiments, the sliding block is suspended above the second roller assembly and the third roller assembly through an auxiliary support, and a sensing device is arranged on one side of the auxiliary support, and senses the thickness of a plate on the third roller assembly through the sensing device to send a command for controlling the auxiliary lifting device to drive the third roller assembly to lift.

In some embodiments, the material receiving turnover device comprises a second rotating mechanism connected with the auxiliary frame body, and a turnover driving lever with the bottom connected with the second rotating mechanism, wherein the top end of the turnover driving lever and the top end of the pull rod are both arranged corresponding to the conveying roller, the turnover driving lever is used for turning over the plate and turning over the plate to the material platform, the pushing mechanism comprises a push plate and a telescopic assembly for controlling the push plate to stretch, and the push plate is arranged on one side of the material platform and used for pushing the plate on the material platform to the automatic chamfering mechanism.

In some embodiments, the auxiliary frame body is provided with a sensing device corresponding to the turnover shifting lever, and the sensing device senses whether a plate is arranged on the turnover shifting lever or not.

In some embodiments, a sensing device is disposed at the front end of the first roller way assembly, and the sensing device scans the sensing plate member and sends an instruction for controlling the operation of the plate pulling mechanism.

In some embodiments, the composite production apparatus for the rear corner post and the door lintel of the container further comprises a discharging device, a discharging rail arranged to intersect with the main conveying rail, and a discharging trolley arranged on the discharging rail and capable of lifting, wherein the main conveying rail is provided with an S-shaped trolley, the discharging device comprises a lifting mechanism, a discharging roller assembly and an automatic carrying and stacking mechanism, the lifting mechanism is at least provided with three lifting seats, each lifting seat is provided with a transition roller assembly, one transition roller assembly corresponds to the door lintel discharging mechanism, one transition roller assembly corresponds to the rear corner post discharging roller assembly, one transition roller assembly is used for idle standby, and the automatic carrying and stacking mechanism corresponds to the discharging roller assembly and the discharging trolley.

In some embodiments, the S-shaped trolley comprises a first section, a second section, a third section, a fourth section and a fifth section which are fixedly connected in sequence, the first section, the third section and the fifth section are arranged in parallel, the second section and the fourth section are arranged in parallel, the first section is perpendicular to the second section, the distance between the first section and the third section and the distance between the third section and the fifth section correspond to the width of the discharging trolley, sliding wheels are arranged at the bottoms of the first section, the third section and the fifth section, and the bottoms of the sliding wheels are in contact with the main conveying track.

The composite production device for the rear corner post and the door lintel of the container has the advantages that:

multiple machine tool devices are combined to form an integrated production line, the layout is optimized in a centralized mode, the operation is convenient, the processing capacity is improved, the energy is saved, the consumption is reduced, and the potential safety hazard is reduced;

the manpower resource that reduces required input saves the lathe and uses, reduces intensity of labour, improves production efficiency.

Drawings

FIG. 1 is a schematic diagram of a composite manufacturing line in accordance with some embodiments of the present invention;

FIG. 2 is a schematic structural view of a discharge apparatus in some embodiments of the present invention;

FIG. 3 is a schematic diagram of a powder roller way assembly according to some embodiments of the utility model;

fig. 4 is a bottom view of an S-shaped cart in some embodiments of the present invention.

Detailed Description

To further clarify the objects, technical solutions and advantages of the present invention, the present invention will be further described with reference to the accompanying drawings, which are for simplicity and easy reading of the structural frame and do not limit the true object of the present invention.

In the present invention, in combination with the contents shown in fig. 1 to 3, a composite production apparatus for rear corner posts and lintels of containers is proposed, which is provided at one side of a main conveying track for conveying plates,

comprises a composite production line, a discharge device, a feeding track, a discharge track 13, a conveying trolley 1 and a discharge trolley 12, wherein the main conveying track and the discharge track 13 are arranged in a crossed manner, one side of a composite production device of a rear corner post and a door lintel of a container is provided with the main conveying track for conveying plates, the composite production line comprises a unstacking feeding mechanism 2, an automatic shearing mechanism 3, an automatic punching mechanism 4 and a material distributing roller way assembly 5 which are connected in series, the composite production line also comprises an automatic chamfering mechanism 6 and a door lintel discharge mechanism 7 which are connected with the material distributing roller way assembly 5,

the material distributing roller way assembly 5 comprises a first roller way assembly 501 arranged on a frame body and the tail end of which is butted with the door head discharging mechanism 7, a pulling plate mechanism and an auxiliary frame body arranged at one side of the first roller way assembly 501, a plurality of conveying rollers are uniformly arranged on the first roller way assembly 501, a gap is arranged between every two adjacent conveying rollers, a material receiving overturning device, a material platform 507 and a pushing mechanism arranged corresponding to the material platform 507 are arranged on the auxiliary frame body, the material receiving overturning device is arranged between the material platform 507 and the first roller way assembly, the pulling plate mechanism comprises a pull rod 503 and a first rotating mechanism 502 arranged below the first roller way assembly 501 and connected with the frame body, the bottom end of the pull rod 503 is connected with the first rotating mechanism 502, the pull rod 503 is arranged corresponding to the gap, the top end of the pull rod 503 penetrates through the corresponding gap, the pull rod 503 is used for pulling a plate to the material receiving overturning device, the rotating direction of the pull rod 503 is vertical to the conveying direction of the first roller way assembly 501, the top end and the bottom end of the first roller way assembly 501 are respectively arranged at two sides of the plate in the direction perpendicular to the transmission direction of the first roller way assembly 501, so that the normal transmission of the plate on the first roller way assembly 501 is not influenced when the pull rod 503 does not work, and the plate can be effectively pulled towards the direction of the material receiving turnover device when the pull rod 503 rotates. An automatic chamfering mechanism 6 is arranged on one side of the material table 507, and a discharge port of the automatic chamfering mechanism 6 is provided with a rear corner post discharge roller way assembly.

The composite production line further comprises a feeding track arranged on one side of the unstacking feeding mechanism 2, the feeding track is connected with the main conveying track, a conveying trolley 1 is arranged on the feeding track, unprocessed plate stacks are conveyed to a feeding hole of the unstacking feeding mechanism 2 through the conveying trolley 1, then the unstacking feeding mechanism 2 separates the plate stacks, and then the plates are transferred to a feeding hole of the automatic shearing mechanism 3 one by one through a sucking disc device on the unstacking feeding mechanism 2.

The lintel discharging mechanism 7 comprises a second roller way assembly connected with the tail end of the first roller way assembly 501, a third roller way assembly arranged on one side of the second roller way assembly and connected with an auxiliary lifting device, a sliding block capable of sliding and arranged above the second roller way assembly and the third roller way assembly in a suspending manner, and a sucking disc mechanism capable of lifting and arranged at the bottom of the sliding block, wherein a plate is moved onto the third roller way assembly from the second roller way assembly through the sucking disc mechanism. The slide block is suspended above the second roller way assembly and the third roller way assembly through the auxiliary support, one side of the auxiliary support is provided with a sensing device, the thickness of a plate on the third roller way assembly is sensed through the sensing device, when the plate reaches the sensing range of the sensing device, an instruction for controlling the auxiliary lifting device to drive the third roller way assembly to descend is sent out until the third roller way assembly is flush with a transition roller way assembly 9 corresponding to the lifting mechanism 8, then a roller on the third roller way assembly starts to rotate autonomously to achieve the purpose of conveying the plate to the corresponding transition roller way assembly 9, when the plate is completely separated from the third roller way assembly (the plate can be completely separated from the third roller way assembly and can be calculated through the running time and running speed of the third roller way assembly, the plate can also be directly mounted with the sensing device at the edge of the third roller way assembly, the existing technology can be adopted, therefore, detailed description is not given, the roller on the third roller way assembly stops running, and the third roller assembly is lifted and reset. Wherein the sensing device can adopt an infrared sensor.

Connect material turning device to include the second rotary mechanism 505 of being connected with the auxiliary frame body, the upset driving lever 504 that the bottom is connected with second rotary mechanism 505, the top of upset driving lever 504 and the top of pull rod 503 all correspond the conveying roller setting, upset driving lever 504 is used for the upset plate, and overturn the plate to material platform 507 on, push mechanism includes the flexible subassembly of push pedal 506 and control push pedal 506, flexible subassembly can directly adopt the telescopic machanism of current connecting motor or other power unit on the market, push pedal 506 sets up in one side of material platform 507, be arranged in propelling movement to automatic chamfering machine 6 with the plate on the material platform 507. The auxiliary frame body is provided with a sensing device corresponding to the second rotating mechanism 505, the sensing device senses whether a plate is arranged on the turnover driving lever 504 or not, the sensing device can adopt an infrared sensor, when the sensing device senses that the plate is arranged on the turnover driving lever 504, the sensing device can send signals to the second rotating mechanism 505, a telescopic assembly and other subsequent assemblies, the second drilling mechanism 505 drives the turnover driving lever 504 to rotate to achieve the purpose of turning the plate on the second drilling mechanism, the turned plate is arranged on the material platform 507, then the telescopic assembly drives the push plate 506 to push the plate forwards to the automatic chamfering mechanism 6 for chamfering, the phenomenon that the plate needs to be turned by manpower is avoided, and the labor intensity of operators is reduced.

The front end of first roller assembly 501 is equipped with induction system, through induction system scanning response plate, sends the instruction of control arm-tie mechanism operation, and wherein induction system can adopt infrared inductor for the shape of scanning response plate, differentiates the plate through current shape contrast procedure whether lintel plate or back corner post plate, if back corner post plate then triggers arm-tie mechanism and draws the plate to connect the material turning device on, if not then continue to convey to the second roller assembly along with first roller assembly 501 on.

The discharging trolley 12 is arranged on a discharging track 13 and can be lifted, the discharging trolley 12 can run along the discharging track 13, the discharging equipment comprises a lifting mechanism 8, a discharging roller way assembly 10 and an automatic carrying and stacking mechanism 11, at least three lifting seats are arranged on the lifting mechanism 8, a transition roller way assembly 9 is arranged on each lifting seat, one transition roller way assembly 9 corresponds to a third roller way assembly, one transition roller way assembly 9 corresponds to a rear corner post discharging roller way assembly, one transition roller way assembly 9 is used for idle standby, the automatic carrying and stacking mechanism 11 is arranged corresponding to the discharging roller way assembly 10 and the discharging trolley 12, a first auxiliary lifting device is arranged in a main body of the discharging trolley 12, a top plate of the discharging trolley 12 is connected with the main body of the discharging trolley 12 through the first auxiliary lifting device, and the lifting of the top plate can be controlled through the first auxiliary lifting device, the first auxiliary lifting device, the lifting mechanism 8 and the automatic carrying and stacking mechanism 11 can be any mechanism that can achieve the same or similar purpose and is available on the market, and therefore, will not be described in detail herein. Before the lifting mechanism 8 operates, whether the height sensed by the sensing device is reached by the plate stacked on the transition roller way assembly 9 can be sensed by the sensing device (such as an infrared sensing device and the like) mounted on the corresponding lifting seat through the appointed dead time in the automatic control program or the height sensed by the sensing device is sensed by the sensing device mounted on the corresponding lifting seat to serve as an instruction triggering condition for controlling the lifting mechanism 8 and the corresponding transition roller way assembly 9 to operate (the dead time is reached or the height sensed by the sensing device when the plate reaches the sensing device is sensed by the sensing device), taking the transition roller way assembly 9 corresponding to the third roller way assembly as an example, when the transition roller way assembly 9 corresponding to the third roller way assembly triggers the triggering condition, the lifting mechanism 8 can drive the transition roller way assembly 9 to ascend to the position corresponding to the discharging roller way assembly 10, then the transition roller way assembly 9 starts to perform autonomous transmission to transport the plate on the discharging roller way assembly, and the empty transition roller way assembly 9 which is level with the transition roller way assembly 9 ascended can descend to the transition roller way assembly The original position of the roller way assembly 9 is used for receiving the plate transmitted by the third roller way assembly. The transition roller way assembly 9 corresponding to the rear corner post discharging roller way assembly also operates in the same way.

With reference to fig. 2 and 4, the main conveying track is provided with an S-shaped trolley 14, the S-shaped trolley 14 includes a first section 141, a second section 142, a third section 143, a fourth section and a fifth section 144 which are fixedly connected in sequence, the first section 141, the third section 143 and the fifth section 144 are arranged in parallel, the second section 142 and the fourth section are arranged in parallel, the first section 141 is perpendicular to the second section 142, the distance between the first section 141 and the third section 143 and the distance between the third section 143 and the fifth section 144 correspond to the width of the discharging trolley 12, the bottoms of the first section 141, the third section 143 and the fifth section 144 are provided with sliding wheels 145, and the bottoms of the sliding wheels 145 are in contact with the main conveying track. The left side and the right side of the main conveying track can be subjected to material receiving and conveying by utilizing the opening between the first section 141 and the third section 143 and the gap between the third section 143 and the fifth section 144 on the S-shaped trolley 14. Therefore, the two sides of the opening on the S-shaped trolley 14 can be provided with a composite production device of the rear corner post and the door lintel of the container.

Taking the structure described in fig. 4 as an example, a composite production device of a container rear corner post and a door lintel is arranged on one side of the S-shaped trolley 14 provided with an opening, and the material receiving principle of the S-shaped trolley is as follows: when the S-shaped trolley moves to the position where the opening of the S-shaped trolley is positioned right above the intersection point of the main conveying track and the discharging track 13, the S-shaped trolley stops moving, the discharging trolley 12 moves along the discharging track 13 towards the direction where the S-shaped trolley 14 is positioned until the discharging trolley 12 is clamped into the groove formed by the first section 141, the second section 142 and the third section 143 through the opening, then the top plate of the discharging trolley 12 descends, a plate placed on the top plate is pressed onto the S-shaped trolley 14, when the top plate of the discharging trolley 12 is lower than the upper surface of the S-shaped trolley 14, connection between the top plate and the plate of the discharging trolley 12 is completely released, the discharging trolley 12 returns along the discharging track 13 to reset, when the discharging trolley 12 is completely separated from the groove, the S-shaped trolley 14 can move along the main conveying track, and the top plate of the discharging trolley 12 can return to reset.

The composite production device of the container rear corner post and the door lintel further comprises a control device, and the control device is used for executing an automatic program according to storage and controlling part or all of the devices in the composite production device of the container rear corner post and the door lintel to operate according to the processing parameters of the plates to be processed and the induction signals of the induction devices in the composite production device of the container rear corner post and the door lintel.

The foregoing is only a preferred form of the utility model and it should be noted that several similar variations and modifications could be made by one skilled in the art without departing from the inventive concept and these should also be considered within the scope of the utility model.

Claims (9)

1. A composite production device for a rear corner post and a door lintel of a container is characterized by comprising a composite production line, wherein one side of the composite production device for the rear corner post and the door lintel of the container is provided with a main conveying track for conveying plates, the composite production line comprises a destacking feeding mechanism (2), an automatic shearing mechanism (3), an automatic punching mechanism (4) and a material distributing roller way assembly (5) which are connected in series, the composite production line also comprises an automatic chamfering mechanism (6) and a door lintel discharging mechanism (7) which are connected with the material distributing roller way assembly (5),

the material distributing roller way assembly (5) comprises a first roller way assembly (501) arranged on a frame body and the tail end of which is in butt joint with a door head discharging mechanism (7), a pulling plate mechanism and an auxiliary frame body arranged on one side of the first roller way assembly (501), wherein a plurality of conveying rollers are uniformly arranged on the first roller way assembly (501), gaps are formed between adjacent conveying rollers, a material receiving turnover device, a material table (507) and a pushing mechanism arranged corresponding to the material table (507) are arranged on the auxiliary frame body, the material receiving turnover device is arranged between the material table (507) and the first roller way assembly, the pulling plate mechanism comprises a pulling rod (503) and a first rotating mechanism (502) arranged below the first roller way assembly (501) and connected with the frame body, the bottom end of the pulling rod (503) is connected with the first rotating mechanism (502), the pulling rod (503) is arranged corresponding to the gaps, and the top end of the pulling rod (503) penetrates through the corresponding gaps, the plate connecting and overturning device is characterized in that the pull rod (503) is used for pulling the plate to the material receiving and overturning device, an automatic chamfering mechanism (6) is arranged on one side of the material platform (507), and a discharge port of the automatic chamfering mechanism (6) is provided with a rear corner post discharge roller way assembly.

2. The composite production device for the rear corner posts and the lintels of the containers as claimed in claim 1, wherein the composite production line further comprises a feeding track arranged on one side of the unstacking and feeding mechanism (2), the feeding track is connected with the main conveying track, and the feeding track is provided with a conveying trolley (1).

3. The composite production device of the rear corner post and the door lintel of the container as claimed in claim 1, wherein the door lintel discharging mechanism (7) comprises a second roller way assembly connected with the end of the first roller way assembly (501), a third roller way assembly arranged at one side of the second roller way assembly and connected with an auxiliary lifting device, a sliding block capable of sliding and suspended above the second roller way assembly and the third roller way assembly, and a suction cup mechanism capable of lifting and lowering arranged at the bottom of the sliding block, and plates are moved from the second roller way assembly to the third roller way assembly through the suction cup mechanism.

4. The combined production device of the rear corner post and the door lintel of the container as claimed in claim 3, wherein the sliding block is suspended above the second roller way assembly and the third roller way assembly by an auxiliary bracket, a sensing device is arranged on one side of the auxiliary bracket, and the sensing device senses the thickness of the plate on the third roller way assembly and sends out an instruction for controlling the auxiliary lifting device to drive the third roller way assembly to lift.

5. The composite production device of the rear corner post and the lintel of the container as claimed in claim 1, wherein the material receiving and turning device comprises a second rotating mechanism (505) connected with an auxiliary frame body and a turning deflector rod (504) connected with the second rotating mechanism (505) at the bottom, the top end of the turning deflector rod (504) and the top end of the pull rod (503) are both arranged corresponding to the conveying rollers, the turning deflector rod (504) is used for turning the plate and turning the plate onto the material platform (507), the pushing mechanism comprises a push plate (506) and a telescopic assembly for controlling the push plate (506) to stretch, and the push plate (506) is arranged on one side of the material platform (507) and used for pushing the plate on the material platform (507) into the automatic chamfering mechanism (6).

6. The composite production device for the rear corner post and the lintel of the container as claimed in claim 5, wherein the auxiliary frame body is provided with a sensing device corresponding to the turning deflector rod (504), and the sensing device senses whether a plate is arranged on the turning deflector rod (504).

7. The composite production device for the rear corner post and the door lintel of the container as claimed in claim 1, wherein the front end of the first roller bed assembly (501) is provided with a sensing device, and the sensing device scans the sensing plate member and sends out a command for controlling the operation of the plate pulling mechanism.

8. The composite production device of the rear corner post and the lintel of the container as claimed in claim 1, further comprising a discharging device, a discharging rail (13) crossing the main conveying rail and a discharging trolley (12) capable of lifting and lowering arranged on the discharging rail (13), wherein the main conveying rail is provided with an S-shaped trolley (14), the discharging device comprises a lifting mechanism (8), a discharging roller way assembly (10) and an automatic carrying and stacking mechanism (11), the lifting mechanism (8) is provided with at least three lifting seats, each lifting seat is provided with a transition roller way assembly (9), one transition roller way assembly (9) corresponds to the lintel discharging mechanism (7), one transition roller way assembly (9) corresponds to the rear corner post discharging roller way assembly, and one transition roller way assembly (9) is used for empty standby, the automatic carrying and stacking mechanism (11) is arranged corresponding to the discharging roller way assembly (10) and the discharging trolley (12).

9. The composite production device of the rear corner post and the door lintel of the container as claimed in claim 8, the S-shaped trolley (14) comprises a first section (141), a second section (142), a third section (143), a fourth section and a fifth section (144) which are fixedly connected in sequence, the first section (141), the third section (143) and the fifth section (144) are arranged in parallel, the second section (142) and the fourth section are arranged in parallel, the first section (141) is vertical to the second section (142), the distance between the first section (141) and the third section (143) and the distance between the third section (143) and the fifth section (144) correspond to the width of the discharging trolley (12), sliding wheels (145) are arranged at the bottoms of the first section (141), the third section (143) and the fifth section (144), and the bottoms of the sliding wheels (145) are in contact with the main conveying track.

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