CN216421435U - Unloading sorting device and laser cutting machine - Google Patents
Unloading sorting device and laser cutting machine Download PDFInfo
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- CN216421435U CN216421435U CN202122455229.2U CN202122455229U CN216421435U CN 216421435 U CN216421435 U CN 216421435U CN 202122455229 U CN202122455229 U CN 202122455229U CN 216421435 U CN216421435 U CN 216421435U
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Abstract
The utility model relates to an unloading sorting device and laser cutting machine. The blanking sorting device comprises a blanking mechanism and a material pushing mechanism. The blanking mechanism comprises a blanking support piece and a buffer piece arranged below the blanking support piece, and the blanking support piece and the buffer piece can deflect downwards. The processed workpiece falls into a blanking support member firstly; the blanking supporting piece is obliquely deflected downwards after receiving the workpiece, so that the workpiece moves to the buffering piece from the blanking supporting piece, and the buffering piece is obliquely deflected downwards after receiving the workpiece, so that the workpiece falls into a feeding groove of the pushing mechanism. The processed workpiece does not directly fall into the material pushing mechanism, the workpiece is temporarily stored and buffered through the blanking supporting piece and the buffering piece, and compared with the impact force generated when the workpiece directly falls into the material pushing mechanism, the impact force generated when the workpiece is transited to fall into the material pushing groove through the buffering piece is greatly reduced, so that the impact damage to the material pushing machine is reduced, and the risk of damage to the machined profile of the workpiece can be reduced.
Description
Technical Field
The utility model relates to a material cutting technical field especially relates to an unloading sorting device and laser cutting machine.
Background
A laser cutting machine is a machine for cutting a material such as a pipe or a plate material by using a laser, and is used in a large scale in the field of material processing. The cut finished product directly falls to the pushing mechanism, and the material is conveyed to the storage position through the pushing mechanism. When the laser cuts off the workpieces, sharp corners at the end parts of some workpieces can damage the pushing mechanism, so that parts are damaged, and the pushing effect is influenced.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide a blanking sorting device for solving the above problem, aiming at the problem that the existing blanking sorting device damages the pushing mechanism when the workpiece falls.
A blanking sorting device comprises a blanking mechanism and a material pushing mechanism;
the blanking mechanism comprises a blanking support piece and a buffer piece arranged below the blanking support piece, the blanking support piece is used for bearing a workpiece, and the blanking support piece can deflect obliquely downwards so as to enable the workpiece to move to the buffer piece; the buffer piece can deflect obliquely downwards so as to enable the workpiece to move to the material pushing mechanism;
the pushing mechanism comprises a feeding piece, a pushing piece and a pushing driving assembly, the feeding piece is provided with a feeding groove, the pushing driving assembly is connected with the pushing piece to drive the pushing piece to move along the length direction of the feeding groove, and the pushing piece is used for pushing the workpiece to move in the feeding groove.
In one embodiment, a blanking roller is mounted on the blanking support, the axial direction of the blanking roller is parallel to the length direction of the blanking support, the blanking roller is used for bearing a workpiece, and when the blanking support deflects downwards in an inclined mode, the blanking roller can rotate around the axis of the blanking roller;
the feeding roller is arranged on the bottom wall of the feeding groove, the axial direction of the feeding roller is parallel to the width direction of the feeding groove, the feeding roller is used for bearing a workpiece, and when the pushing part moves in the feeding groove, the feeding roller can rotate around the axis of the feeding roller.
In one embodiment, the feed chute is a V-shaped chute; the blanking sorting device further comprises a sorting mechanism, the sorting mechanism comprises an overturning driving piece and a first material frame arranged at an interval with the V-shaped groove, and the feeding piece is connected with the overturning driving piece; the overturning driving piece is used for driving at least part of the feeding piece to rotate so that the opening of the V-shaped groove faces the first material frame, and the first material frame is used for collecting workpieces within a first length range.
In one embodiment, the sorting mechanism further comprises a second material frame and a mechanical arm arranged above the second material frame, the second material frame and the first material frame are arranged at intervals, the mechanical arm comprises a mounting plate, a vacuum generator and a plurality of suckers, the suckers and the vacuum generator are arranged on the mounting plate, the suckers are connected with the vacuum generator, and the suckers are used for sucking the workpieces;
the manipulator further comprises a transfer piece, the transfer piece is connected with the mounting plate, and the transfer piece is used for driving the mounting plate to move so as to transfer the workpieces in the second length range to the second material frame.
In one embodiment, the robot further comprises a second elastic member connected between the suction cup and the mounting plate.
In one embodiment, the second material frame is provided with a bearing plate for bearing a workpiece, and the bearing plate is provided with an inclined surface which is inclined along the width direction of the second material frame.
In one of them embodiment, unloading sorting device still includes marking mechanism, marking mechanism set up in the chute feeder top, marking mechanism includes the mount, beats the mark ware and beats the mark driving piece, beat the mark driving piece install in the mount, beat the mark driving piece and can drive beat the mark ware and go up and down along vertical direction, to beat the mark on the surface of work piece.
In one embodiment, the material pushing mechanism further comprises a limiting assembly, and the limiting assembly is arranged at the end part, far away from the blanking mechanism, of the feeding groove;
the limiting assembly comprises a first elastic piece and a sensor connected to the first elastic piece; the first elastic member is compressible to a predetermined degree by a workpiece reaching the end portion, and the sensor is configured to sense the first elastic member compressed to the predetermined degree.
In one embodiment, the pushing driving assembly comprises a rack, a gear and a driving piece, the rack is mounted on the feeding piece and is arranged parallel to the feeding groove, the gear is meshed with the rack for transmission, and the gear is connected with the pushing piece; the driving piece is connected with the gear to drive the gear to rotate around the axis of the gear, so that the gear and the driving piece move along the length direction of the feeding groove.
The laser cutting machine comprises a cutting device and the blanking sorting device, wherein the blanking sorting device is arranged on one side of the cutting device; the blanking support piece is used for receiving the workpiece processed by the cutting device.
The technical scheme has the following beneficial effects: the blanking sorting device comprises a blanking mechanism and a material pushing mechanism. The blanking mechanism comprises a blanking support piece and a buffer piece arranged below the blanking support piece, and the blanking support piece and the buffer piece can deflect downwards. The processed workpiece falls into a blanking support member firstly; the blanking supporting piece is obliquely deflected downwards after receiving the workpiece, so that the workpiece moves to the buffering piece from the blanking supporting piece, and the buffering piece is obliquely deflected downwards after receiving the workpiece, so that the workpiece falls into a feeding groove of the pushing mechanism. The processed workpiece does not directly fall into the material pushing mechanism, the workpiece is temporarily stored and buffered through the blanking supporting piece and the buffering piece, and compared with the impact force generated when the workpiece directly falls into the material pushing mechanism, the impact force generated when the workpiece is transited to fall into the material pushing groove through the buffering piece is greatly reduced, so that the impact damage to the material pushing machine is reduced, and the risk of damage to the machined profile of the workpiece can be reduced.
Drawings
Fig. 1 is a top view of a laser cutting machine according to an embodiment of the present invention;
FIG. 2 is a partial isometric view of the laser cutter shown in FIG. 1;
FIG. 3 is a left side view of the loading device shown in FIG. 1;
FIG. 4 is a schematic view of the support device and cutting device shown in FIG. 1;
fig. 5 is a schematic structural view of a blanking sorting device according to an embodiment of the present invention;
fig. 6 is a top view of the blanking sorting apparatus shown in fig. 5;
fig. 7 is a left side view of the blanking sorting apparatus shown in fig. 5;
fig. 8 is a partial schematic view of the blanking sorting apparatus shown in fig. 5;
FIG. 9 is a schematic view of the marking mechanism shown in FIG. 5;
FIG. 10 is a schematic view of the robot shown in FIG. 5;
fig. 11 is a schematic structural view of the material transporting vehicle shown in fig. 5.
Reference numerals: 10-laser cutting machine; 110-a feeding device; 1110-a workpiece; 1120-a lifting belt; 1121-first fixed end; 1122-first catch member; 1130-a first rotating member; 1141-hook material rack; 1142-a second moving component; 1143-a lifting drive member; 1150-lifting mechanism; 1151-a second lift assembly; 1152-material lifting frame; 1160-material fork; 1170-the first moving element; 120-a support means; 1220-a fixed chuck; 1230-a removable chuck; 1240-a support frame; 130-a cutting device; 1310-laser machining components; 1320-a motion module; 140-a blanking sorting device; 2120-a blanking support; 2140-feeding roller; 2220-buffer; 2310-feeding member; 2320-pusher; 2330-a drive member; 2340 — first gear; 2341 — a first rack; 2360-waste chute; 2370-feeding roller; 2380-a stop assembly; 2420-overturning driving piece; 2430-first material frame; 250-a marking mechanism; 2510-a fixed mount; 2520-marking actuator; 2530-second rack; 2540-second gear; 2550-marker; 310-a robot arm; 3110-transfer member; 3120-circular suction cup; 3130-elliptical suction cup; 3140-mounting plate; 3150-a second elastic member; 3160-a vacuum generator; 3210-full charge sensor; 3220-track; 3230-second material frame; 3240-material conveying vehicle; 3250-locating pin; 3260-carrying plate; 330-fence.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
As shown in fig. 7 to 8, the blanking sorting device 140 according to an embodiment of the present invention includes a blanking mechanism and a material pushing mechanism; the blanking mechanism comprises a blanking support 2120 and a buffer 2220 arranged below the blanking support 2120, the blanking support 2120 is used for receiving the workpiece 1110, and the blanking support 2120 can deflect obliquely downwards to enable the workpiece 1110 to move to the buffer 2220; the buffer 2220 can deflect obliquely downward to move the workpiece 1110 to the pusher mechanism; the pushing mechanism comprises a feeding piece 2310, a pushing piece 2320 and a pushing driving assembly, the feeding piece 2310 is provided with a feeding groove, the feeding groove is located below the buffer piece 2220, and an opening of the feeding groove faces the buffer piece 2220, so that the workpiece on the buffer piece 2220 can fall into the feeding groove. The pushing driving assembly is connected with the pushing member 2320 to drive the pushing member 2320 to move along the length direction of the feeding chute, and the pushing member 2320 is used for pushing the workpiece 1110 to move in the feeding chute.
As shown in fig. 7, in the blanking sorting apparatus 140, the processed workpiece 1110 firstly falls into the blanking support 2120, and the blanking support 2120 is inclined and deflected downward after receiving the workpiece 1110, so that the workpiece 1110 moves from the blanking support 2120 to the buffer 2220; the buffer 2220 is inclined and deflected downwards after receiving the workpiece 1110, so that the workpiece 1110 falls into the feeding chute of the pushing mechanism. In the blanking process, the machined workpiece 1110 does not directly fall into the pushing mechanism, but temporarily stores and buffers the workpiece 1110 through the blanking support 2120 and the buffer 2220, and compared with the impact force generated when the workpiece 1110 directly falls into the pushing mechanism, the impact force generated when the workpiece 1110 excessively falls into the pushing groove through the buffer 2220 is greatly reduced, so that the impact damage to the structure of the pushing machine is reduced, and the risk of damage to the machined profile of the workpiece 1110 is also reduced. Specifically, the buffering member 2220 is a V-shaped plate, and when the buffering member 2220 receives the material, the opening faces the blanking support 2120; after the workpiece is received, the buffer 2220 is rotated clockwise so that the opening of the V-shaped plate faces the chute. In other embodiments, the buffer member may also include a first plate and a second plate, the first plate is fixed, and the second plate is rotatably connected to the first plate; when receiving materials, the second plate is vertical to the first plate, so that a workpiece is blocked; after receiving the workpiece, the second plate deflects towards the lower right direction relative to the first plate, so that the workpiece falls into the feeding groove. Both the blanking support 2120 and the pusher 2320 may be plate-shaped.
As shown in fig. 7, in an embodiment, the blanking support 2120 is provided with a blanking roller 2140, an axial direction of the blanking roller 2140 is parallel to a length direction of the blanking support 2120, and the blanking roller 2140 is used for bearing the workpiece 1110. When the blanking support 2120 is tilted downward, the workpiece 1110 is moved downward and to the right due to the support face being tilted downward. The blanking roller 2140 and the workpiece 1110 are in line contact, and the contact area between the blanking roller 2140 and the workpiece 1110 is reduced, so that the friction force during the movement of the workpiece 1110 is reduced, and the movement resistance is reduced. When the workpiece 1110 moves, the blanking roller 2140 can be driven to rotate clockwise around the axis of the workpiece 1110, the workpiece 1110 is pushed to move downwards and rightwards, the workpiece 1110 can move quickly to the position of the buffer 2220, and the blanking efficiency is improved. In other embodiments, the blanking roller can be driven by the driving piece to rotate clockwise around the axis of the blanking roller, so that the workpiece can move to the target position quickly.
As shown in fig. 7, in a specific embodiment, the feeding groove is a V-shaped groove, and the wall of the V-shaped groove along the width direction thereof can block the workpiece 1110, so as to reduce the risk that the workpiece 1110 rolls out of the groove. Furthermore, a detection pressure plate and a sensor arranged on one side of the detection pressure plate are rotatably connected to the wall of the feeding groove. When the workpiece 1110 falls into the material feeding groove, the workpiece 1110 touches the detection pressure plate under the action of gravity, the detection pressure plate rotates, the sensor can detect the action of the detection pressure plate, the material pushing driving assembly can act at the moment, and the workpiece 1110 is pushed by the material pushing element 2320.
As shown in fig. 8, further, after the workpiece 1110 falls into the feeding chute, a feeding roller 2370 is mounted on the bottom wall of the feeding chute, the axial direction of the feeding roller 2370 is parallel to the width direction of the feeding chute, the feeding roller 2370 is used for bearing the workpiece 1110, and the feeding roller 2370 and the workpiece 1110 are in line contact, so that the contact area between the workpiece 1110 and the bottom wall of the feeding chute is reduced, and the moving resistance is reduced. When the pushing element 2320 pushes the workpiece 1110 to move in the feeding slot, the feeding roller 2370 is also driven to rotate clockwise around the axis thereof, so that the workpiece 1110 can move to the receiving position quickly.
As shown in fig. 8, in a specific embodiment, the pushing driving assembly includes a first rack 2341, a first gear 2340 and a driving member 2330, the first rack 2341 is mounted on the feeding member 2310, the first rack 2341 is parallel to the feeding slot, and the first gear 2340 is in meshing transmission with the first rack 2341; the driving member 2330 is connected with the first gear 2340, the driving member 2330 drives the first gear 2340 to rotate around the axis of the first gear 2340, the position of the first rack 2341 is fixed, so that the first gear 2340 and the driving member 2330 move along the length direction of the first rack 2341, the first gear 2340 is connected with the pushing member 2320, and the pushing member 2320 is driven to move in the feeding slot, so that the workpiece 1110 is pushed.
As shown in fig. 8, in an embodiment, the pushing mechanism further includes a limiting component 2380, and the limiting component 2380 is disposed at an end of the feeding chute away from the blanking mechanism; the spacing assembly 2380 includes a first resilient member and a sensor coupled to the first resilient member. When the workpiece is conveyed to the right end of the feeding groove, the first elastic piece can be extruded, and after the first elastic piece is extruded, the inductor can sense the first elastic piece, so that the first elastic piece is fed back to the material pushing driving assembly, the material pushing driving assembly stops acting, and the workpiece 1110 is prevented from being flushed out of the feeding groove.
As shown in fig. 7 and 8, the blanking sorter 140 further includes a sorting mechanism including a flipping drive 2420 and a first frame 2430 spaced from the V-groove, the first frame 2430 being configured to collect workpieces 1110 within a first length range, such as short workpieces 1110 having a length dimension of 40mm-60 mm. The feeding member 2310 is in a V shape, and the feeding member 2310 includes a plurality of sections, such as M sections and N sections shown in fig. 8, along the length direction thereof. When the size of the cut target workpiece 1110 belongs to the interval, the pushing element 2320 pushes the workpiece 1110 to the M sections of the feeding element 2310, the M sections of the feeding element are connected with the turning driving element 2420, and the M sections of the feeding element 2310 can be turned downwards relative to the N sections of the feeding element 2310. The section M of the feeding member 2310 is driven to be turned downwards by the turning driving member 2420, so that the opening of the V-shaped groove is rotated to face the first material frame 2430. The work piece 1110 pushed thereto falls into the first material frame 2430 through the opening, thereby collecting the short work piece 1110. In other embodiments, only the side wall (i.e. one side of the V-shape) of the feeding member M section may be turned downward, and after the side wall of the feeding member M section is driven by the turning driving member to turn over for a certain angle, the workpiece falls into the first material frame along the side wall.
As shown in fig. 5 to 7, in a further embodiment, the sorting mechanism further includes a second material frame 3230 and a robot 310 disposed above the second material frame 3230, the second material frame 3230 and the first material frame 2430 are disposed at a distance along the length direction of the feed chute, and the second material frame 3230 is used for collecting workpieces 1110 in a second length range, for example, long workpieces 1110 with a length dimension of 60-80 mm. When the length of the cut workpiece 1110 belongs to the interval, the pushing element 2320 pushes the workpiece 1110 to N sections of the feeding element shown in fig. 8, so that the workpiece 1110 is located below the robot 310, and the robot 310 can move downward to take the workpiece. As shown in fig. 10, the robot 310 includes a mounting plate 3140, a vacuum generator 3160, and a plurality of suction cups, wherein the suction cups and the vacuum generator 3160 are disposed on the mounting plate 3140, and the suction cups are connected to the vacuum generator 3160. The vacuum generator 3160 initiates a suction of negative air pressure, causing the suction cup to generate a vacuum suction force, thereby sucking the workpiece 1110. The robot 310 further includes a transfer member 3110, the transfer member 3110 is connected to the mounting plate 3140, and the transfer member 3110 is configured to drive the mounting plate 3140 to move, so as to transfer the workpiece 1110 sucked by the suction cup to the second material frame 3230, thereby achieving the collection of the long workpiece 1110. Specifically, the transfer device 3110 is a six-axis robot, and thus can drive the adsorbed workpiece 1110 to move above the second frame 3230. The suction cups include circular suction cup 3120 and elliptical suction cup 3130. Wherein, circular sucking disc 3120 is used for absorbing the cross section for work piece 1110 that the surface is curved surface form such as circular or ellipse, and oval sucking disc 3130 is used for absorbing the square work piece 1110 that the surface is planar, and the stability of snatching of work piece 1110 is guaranteed through setting up the absorption of the sucking disc adaptation different shapes work piece 1110 of different grade type.
With continued reference to fig. 10, in an alternative embodiment, the robot 310 further includes a second elastic member 3150, and the second elastic member 3150 is connected between the suction cup and the mounting plate 3140. When the suction cup is sucking workpieces 1110 of different sizes, there is a certain degree of elastic deformation. For example, when adsorbing a circular tube with a large radial dimension, the workpiece 1110 located below the suction cup can squeeze the second elastic member 3150, so that the suction cup has a certain buffer space, and the risk that the workpiece 1110 crushes the suction cup due to large pressure is reduced. The second elastic member 3150 may be a spring.
The workpieces 1110 with different length and size are collected through the first material frame 2430 and the second material frame 3230 respectively, so that the workpieces 1110 are conveyed to the material frames at corresponding positions according to the size of the workpieces 1110, classification of the workpieces 1110 is achieved, all the workpieces 1110 do not need to be stacked together for manual classification, and labor cost is reduced.
As shown in fig. 7 and 11, in a specific embodiment, the second frame 3230 has a loading plate 3260 for loading the workpiece 1110, and the loading plate 3260 has a slope inclined in a width direction of the second frame 3230. As shown in fig. 7, the bearing plate 3260 is inclined downward from right to left, so that the workpiece 1110 falls into the second material frame 3230 and moves in the downward inclined direction, that is, the workpieces 1110 are aligned along the left side, thereby ensuring neat stacking.
As shown in fig. 5 and 11, in an embodiment, the unloading and sorting apparatus 140 further includes a track 3220 and a material transporting vehicle 3240 slidably disposed on the track 3220, wherein the track 3220 is buried on the ground and is located below the manipulator 310. The cart 3240 can reciprocate along the track 3220. As shown in fig. 7, a full load sensor 3210 is disposed on one side of the second frame 3230, and is configured to detect loading of the workpieces 1110 in the second frame 3230. When the workpieces 1110 are fully stacked in the second material frame 3230, the full-load sensor senses the full load and feeds the full-load to the material transporting vehicle 3240, and the material transporting vehicle automatically moves to a set position along the track 3220 to obliquely move the second material frame 3230 fully filled with the workpieces 1110 downward, and then the empty second material frame 3230 is loaded for frame replacement. Specifically, a plurality of positioning pins 3250 are arranged on the material transporting vehicle 3240, and the positioning pins 3250 are matched with positioning holes on the second material frame 3230, so that a worker can conveniently and quickly lift or fork the second material frame 3230 onto the material transporting vehicle 3240.
Furthermore, two material conveying vehicles 3240 are arranged on one side of the feeding groove, so that when one material conveying vehicle 3240 changes material frames, the robot can stack the workpieces 1110 into the second material frame 3230 of the other material conveying vehicle 3240, collection operation is not required to be performed after the empty second material frame 3230 is changed, and stacking efficiency is kept.
Further, as shown in fig. 8, an opening is formed in the position, close to the middle, of the feeding chute, a waste chute 2360 is arranged below the opening, and after the cut slag falls into the pushing mechanism, the cut slag is conveyed to the opening position by the pushing element 2320 and then falls into the waste chute 2360 below, so that the cut falling slag or waste is collected, and the waste is prevented from affecting the pushing of the finished workpiece 1110. Of course, if the scrap is large enough not to fall through the opening, the scrap can also be transferred to the scrap chute 2360 by the robot 310.
As shown in fig. 5 and 9, in an alternative embodiment, the blanking and sorting device 140 further includes a marking mechanism 250, and the marking mechanism 250 is disposed above the feeding chute. In the process of pushing materials, a production number is marked for each workpiece 1110, so that the subsequent procedures can be traced. The marking mechanism 250 comprises a fixing frame 2510, a marker 2550 and a marking driving piece 2520, the fixing frame 2510 is connected with the feeding piece 2310, the marking driving piece 2520 is installed on the fixing frame 2510, and the marking driving piece 2520 can drive the marker 2550 to lift along the vertical direction so as to mark the surface of the workpiece 1110. When the pusher 2320 approaches the marking mechanism 250, the marking driver 2520 drives the marker 2550 to ascend and retreat, preventing interference of the mechanism. Specifically, the marking driving member 2520 includes a servo motor, a second gear 2540 and a second rack 2530 in meshing transmission with the second gear 2540, and when the workpiece 1110 passes under the marker 2550, the servo motor drives the second gear 2540 to rotate, and controls the marker 2550 connected with the second rack 2530 to move downwards in a direction close to the workpiece 1110, so as to mark the surface of the workpiece 1110.
Further, as shown in fig. 1, the utility model also provides a laser cutting machine 10, including cutting device 130 and as above unloading sorting device 140, unloading sorting device 140 sets up in one side of cutting device 130, and work piece 1110 after cutting device 130 cuts can fall into on unloading support piece 2120 of unloading sorting device 140 to carry out subsequent unloading letter sorting operation through unloading sorting device 140. The cutting apparatus 130 includes a laser processing assembly 1310 and a moving module 1320 connected to the laser processing assembly 1310, the laser processing assembly 1310 is located at the upper right of the fixed chuck 1220, and after the workpiece 1110 is transferred to the lower side of the laser processing assembly 1310 through the movable chuck 1230, the moving module 1320 controls the laser processing assembly 1310 to move downwards, so that the laser emitted from the laser processing assembly 1310 performs laser processing on the workpiece 1110.
As shown in fig. 6, in an embodiment, the manipulator is further provided with a fence 330 for isolating the laser and preventing the laser from irradiating human eyes to hurt the operator, and in addition, the workpiece 1110 can be prevented from falling from the cutting device and accidentally injuring the operator, thereby ensuring the personal safety of the operator.
As shown in fig. 1, in an embodiment, the laser cutting machine 10 further includes a feeding device 110 and a supporting device 120, and the feeding device 110 and the supporting device 120 are spaced apart from each other. The workpiece 1110 is moved above the supporting device 120 through the loading device 110, and then the supporting device 120 is lifted to lift the workpiece 1110, so that one end of the workpiece 1110 is aligned with the movable chuck 1230 and moves in a direction close to the workpiece 1110 to cooperate with the fixed chuck 1220 to clamp the workpiece 1110, and after clamping the workpiece 1110, the movable chuck 1230 moves in a direction close to the cutting device 130. When the movable chuck 1230 approaches the supporting device 120, the supporting device 120 will gradually descend to ensure that the movable chuck 1230 will not collide with the supporting device 120, so as to avoid interference. The movable chuck 1230 then drives the workpiece 1110 to push toward the cutting device 130, and the cutting device 130 performs laser cutting on the workpiece 1110.
In yet another embodiment, the loading device 110 includes a feed mechanism for delivering the workpiece 1110 to the loading mechanism and a loading mechanism including a fork 1160 through which the workpiece 1110 is forked. The feeding mechanism further comprises a first moving element 1170, and the material fork 1160 is connected with the first moving element 1170 to drive the material fork 1160 to move right, so that the workpiece 1110 conveyed by the feeding mechanism is conveyed to the upper part of the supporting mechanism. Specifically, first removal subassembly 1170 can include motor, action wheel, follow driving wheel and hold-in range, and the motor drive action wheel rotates the reciprocating motion that realizes the hold-in range, and material fork 1160 and hold-in range fixed connection to drive material fork 1160 and remove.
With reference to fig. 3, the feeding mechanism further includes a feeding assembly, the feeding assembly includes a first rotating member 1130, a first fixed end 1121, a lifting belt 1120, a conveying platform, and a first material blocking member 1122; the first rotating member 1130 is opposite to the first fixed end 1121 and is disposed at an interval, the first end of the lifting belt 1120 is wound on the first rotating member 1130, the second end of the lifting belt 1120 is fixed to the first fixed end 1121, the conveying platform is disposed at the lifting end of the lifting belt 1120, the first material blocking member 1122 is connected to the conveying platform, and one end of the first material blocking member 1122 can protrude out of the conveying platform.
Taking the view of fig. 3 as an example, in the embodiment, when the first material blocking member 1122 protrudes from the conveying platform, the conveying platform is divided into a first area and a second area by the first material blocking member 1122, the first area is a side of the first material blocking member 1122 close to the lifting belt 1120, and the second area is a side of the first material blocking member 1122 far away from the lifting belt 1120. When the first rotating member 1130 rotates clockwise around its axis, the first end of the lifting belt 1120 performs a winding operation with respect to the first rotating member 1130, the first rotating member 1130 and the first fixed end 1121 tension the lifting belt 1120, and the lifting belt 1120 drives the workpieces 1110 to move along the direction a, so that the workpieces 1110 are moved from the stock to the conveying platform, and a predetermined number of the workpieces 1110 are moved to the first area; when the first rotating member 1130 can rotate around its axis in the counterclockwise direction, and the first end of the lifting belt 1120 is unreeled relative to the first rotating member 1130, the first rotating member 1130 and the first fixed end 1121 loosen the lifting belt 1120, and the lifting belt 1120 can drive the redundant workpieces 1110 to move from the conveying platform to the storage location.
When cutting, the lifting belt 1120 is stationary, the workpiece 1110 is placed on the lifting belt 1120, and at this time, the first rotating member 1130 drives the lifting belt 1120 to rotate clockwise, the first rotating member 1130 and the first fixed end 1121 tension the lifting belt 1120 and lift the lifting belt 1120, the workpiece 1110 and the lifting belt 1120 can move synchronously, the workpiece 1110 moves closer to the first material blocking member 1122, because the first material blocking member 1122 protrudes relative to the conveying platform, the continuous movement of the workpieces 1110 along the length direction of the conveying platform is blocked, so that the number of the workpieces 1110 in the first area can only be kept within a certain number range, when the first rotating member 1130 drives the lifting belt 1120 to rotate counterclockwise, the first rotating member 1130 and the first fixed end 1121 loosen the lifting belt 1120, and the excess workpieces 1110 and the lifting belt 1120 move synchronously and return to the workpiece 1110 storage position when the lifting belt 1120 descends. The first rotating member 1130 may be a roller, a drum, or the like, as long as it can wind the lifting belt 1120 and perform winding and unwinding operations. Through this kind of work piece 1110 transportation mode for work piece 1110 just can realize the function of automatic branch material at automatic feeding's in-process, greatly reduced staff's working strength, also guaranteed staff's safety simultaneously, and degree of automation is higher, and process velocity is faster.
As shown in fig. 3, further, the feeding mechanism further includes a material distributing assembly, which includes a material hooking frame 1141, a second moving assembly 1142 and a lifting driving member 1143; the hooking frame 1141 is connected to a power output end of the second moving assembly 1142, and the second moving assembly 1142 is used for driving the hooking frame 1141 to move along the direction C relative to the conveying platform so as to dial the workpiece 1110 to the position D; the second moving assembly 1142 is connected to the power output end of the lifting driving member 1143, and the lifting driving member 1143 is used for driving the second moving assembly 1142 to move along the vertical direction relative to the conveying platform. Specifically, the distance that colludes material frame 1141 moves left is slightly greater than the radial dimension of work piece 1110 for colluding material frame 1141 downstream to with the conveying platform butt back, the work piece 1110 that is located in colluding material frame 1141 only has one, work piece 1110 is in position B, collude material frame 1141 and continue to move left, can sweep unnecessary work piece 1110 on the conveying platform to the stock department, through colluding reciprocating and controlling of material frame 1141, guarantee that the number of piles of the work piece 1110 that conveying platform carried is only one. The second moving assembly 1142 may specifically include a fourth feeding driving element, a sliding block connected to a power output end of the fourth feeding driving element, and a guide rail slidably connected to the sliding block, and the hooking frame 1141 is fixedly connected to the sliding block. The lifting driving member 1143 may be a linear module, the output end of which is connected to the second moving member 1142, and the linear module drives the second moving member 1142 to lift, so as to drive the material hooking frame 1141 connected to the second moving member 1142 to lift.
With continued reference to fig. 5, in one embodiment, the feeding mechanism further includes a lifting mechanism 1150, the lifting mechanism 1150 includes a second lifting assembly 1151 and a lifting frame 1152 connected to a power output end of the second lifting assembly 1151, the second lifting assembly 1151 is configured to drive the lifting frame 1152 to move along direction E relative to the conveying platform, so as to convey the workpiece 1110 separated from the hooking frame 1141 and located at position D to position F, i.e. the height of the material fork 1160, and move along direction G through the material fork 1160, thereby achieving the material taking function. The second lifting assembly 1151 may specifically include a third gear and a third rack in meshing transmission with the third gear; it rotates around self axis to lift work or material rest 1152 fixed connection in third rack, through the third gear, drives the third rack and removes along vertical direction, and then realizes lifting and lowering movement who lifts work or material rest 1152 to carry work piece 1110 to material fork 1160.
Fig. 4 is a schematic view of the supporting device 120 and the cutting device 130 shown in fig. 1, and as shown in fig. 4, in an embodiment, the supporting device 120 includes a supporting frame 1240 and a supporting driving member, the supporting driving member is used for driving the supporting frame 1240 to perform lifting movement in a vertical direction, and the supporting frame 1240 has a second supporting slot. The second supporting groove is used for supporting the workpiece 1110, and the supporting frame 1240 is driven to lift through the supporting driving piece, so that the second supporting groove can do lifting movement, and further the supporting and avoiding functions are achieved. The specific working principle can refer to a floating support mechanism in the prior art.
The laser cutting machine 10 conveys the workpiece 1110 to the supporting device 120 through the feeding device 110; the fixed chuck 1220 and the movable chuck 1230 are aligned with the axis of the workpiece 1110 and hold the workpiece 1110, respectively, and the movable chuck 1230 moves in a direction close to the cutting device 130 and conveys the workpiece 1110 to the lower side of the cutting device 130 for cutting. After the cutting is completed, the workpiece 1110 falls onto the blanking support 2120, and the blanking support 2120 is tilted so that the workpiece 1110 falls onto the buffer 2220. The buffer 2220 is then tilted so that the workpiece 1110 falls into the feed slot of the pushing mechanism. A sorting mechanism is provided on one side of the pusher mechanism to transfer the short work piece 1110 to the first frame 2430 by turning the drive member 2420. The long workpiece 1110 is sucked by the robot 310 and the workpiece 1110 is transferred to the second frame 3230 of the cart 3240 to be palletized. When the second frame 3230 is fully stacked, the cart 3240 automatically transports the workpiece 1110 to a target position along the laying track 3220. The automation of material loading, unloading and pile up neatly collection is realized, and at the unloading in-process, plays the effect of keeping in and buffering to work piece 1110 through unloading support piece 2120 and buffer 2220, reduces the impact damage who constructs to the pusher, can also reduce the risk that causes the damage to the profile that work piece 1110 processed out.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. The blanking sorting device is characterized by comprising a blanking mechanism and a material pushing mechanism;
the blanking mechanism comprises a blanking support piece and a buffer piece arranged below the blanking support piece, the blanking support piece is used for bearing a workpiece, and the blanking support piece can deflect obliquely downwards so as to enable the workpiece to move to the buffer piece; the buffer piece can deflect obliquely downwards so as to enable the workpiece to move to the material pushing mechanism;
the pushing mechanism comprises a feeding piece, a pushing piece and a pushing driving assembly, the feeding piece is provided with a feeding groove, the pushing driving assembly is connected with the pushing piece to drive the pushing piece to move along the length direction of the feeding groove, and the pushing piece is used for pushing the workpiece to move in the feeding groove.
2. The blanking sorting device according to claim 1, wherein a blanking roller is mounted on the blanking support member, the axial direction of the blanking roller is parallel to the length direction of the blanking support member, the blanking roller is used for bearing a workpiece, and when the blanking support member is inclined and deflected downwards, the blanking roller can rotate around the axis of the blanking roller;
the feeding roller is arranged on the bottom wall of the feeding groove, the axial direction of the feeding roller is parallel to the width direction of the feeding groove, the feeding roller is used for bearing a workpiece, and when the pushing part moves in the feeding groove, the feeding roller can rotate around the axis of the feeding roller.
3. The blanking sorting device of claim 1 wherein the feed chute is a V-shaped chute; the blanking sorting device further comprises a sorting mechanism, the sorting mechanism comprises an overturning driving piece and a first material frame arranged at an interval with the V-shaped groove, and the feeding piece is connected with the overturning driving piece; the overturning driving piece is used for driving at least part of the feeding piece to rotate so that the opening of the V-shaped groove faces the first material frame, and the first material frame is used for collecting workpieces within a first length range.
4. The unloading sorting device of claim 3, wherein the sorting mechanism further comprises a second material frame and a manipulator arranged above the second material frame, the second material frame is arranged at a distance from the first material frame, the manipulator comprises a mounting plate, a vacuum generator and a plurality of suckers, the suckers and the vacuum generator are arranged on the mounting plate, the suckers are connected with the vacuum generator, and the suckers are used for sucking the workpieces;
the manipulator further comprises a transfer piece, the transfer piece is connected with the mounting plate, and the transfer piece is used for driving the mounting plate to move so as to transfer the workpieces in the second length range to the second material frame.
5. The blanking sorter of claim 4 wherein said robot further includes a second resilient member, said second resilient member being connected between said suction cup and said mounting plate.
6. The blanking sorting device of claim 4, wherein the second material frame has a bearing plate for bearing a workpiece, the bearing plate having an inclined surface, the inclined surface being inclined in a width direction of the second material frame.
7. The unloading sorting device of claim 1, characterized in that, the unloading sorting device further comprises a marking mechanism, the marking mechanism is arranged above the feeding chute and comprises a fixing frame, a marking device and a marking driving piece, the marking driving piece is arranged on the fixing frame, and the marking driving piece can drive the marking device to lift along the vertical direction so as to mark the surface of the workpiece.
8. The blanking sorting device according to claim 1, wherein the material pushing mechanism further comprises a limiting component, and the limiting component is arranged at the end part of the feeding groove far away from the blanking mechanism;
the limiting assembly comprises a first elastic piece and a sensor connected to the first elastic piece; the first elastic member is compressible to a predetermined degree by a workpiece reaching the end portion, and the sensor is configured to sense the first elastic member compressed to the predetermined degree.
9. The blanking sorting device according to claim 1, wherein the pushing driving assembly comprises a rack, a gear and a driving member, the rack is mounted on the feeding member and is arranged parallel to the feeding chute, the gear is engaged with the rack for transmission, and the gear is connected with the pushing member; the driving piece is connected with the gear to drive the gear to rotate around the axis of the gear, so that the gear and the driving piece move along the length direction of the feeding groove.
10. A laser cutting machine, characterized in that, the cutting machine comprises a cutting device and the blanking sorting device of any one of claims 1 to 9, the blanking sorting device is arranged at one side of the cutting device; the blanking support piece is used for receiving the workpiece processed by the cutting device.
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CN202122455229.2U CN216421435U (en) | 2021-10-12 | 2021-10-12 | Unloading sorting device and laser cutting machine |
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CN202122455229.2U CN216421435U (en) | 2021-10-12 | 2021-10-12 | Unloading sorting device and laser cutting machine |
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