CN216295735U - Waste gas treatment system for rubber processing - Google Patents
Waste gas treatment system for rubber processing Download PDFInfo
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- CN216295735U CN216295735U CN202122315877.8U CN202122315877U CN216295735U CN 216295735 U CN216295735 U CN 216295735U CN 202122315877 U CN202122315877 U CN 202122315877U CN 216295735 U CN216295735 U CN 216295735U
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Abstract
The utility model discloses a waste gas treatment system for rubber processing, which comprises a filter box, a UV photolysis machine and an adsorption box, wherein a draught fan is installed on the side surface of the filter box in a communicated manner, an air inlet pipe is installed at the inlet end of the draught fan in a communicated manner, an exhaust pipe is installed on the other side surface of the filter box in a communicated manner, the exhaust pipe is connected with the inlet end of the UV photolysis machine in a communicated manner through another draught fan and a guide pipe, the outlet end of the UV photolysis machine is connected with the inlet end of the adsorption box in a communicated manner through a third draught fan and a guide pipe, and a discharge pipe is installed at the top end of the adsorption box in a communicated manner; a filtering device and a dust falling device are arranged in the filtering box; the filtering device comprises a first filtering net and a second filtering net which are arranged in parallel up and down. This exhaust-gas treatment system for rubber processing not only can avoid filter screen one and filter screen two's filtration pore to be blockked up, and conveniently concentrates the granule impurity of clearance accumulation.
Description
Technical Field
The utility model belongs to the technical field of rubber processing, and particularly relates to a waste gas treatment system for rubber processing.
Background
The rubber is a high-elasticity polymer material with reversible deformation, is rich in elasticity at room temperature, can generate large deformation under the action of small external force, and can recover the original shape after the external force is removed. The basic processes for processing various rubber products comprise basic procedures such as plastication, mixing, calendering or extrusion (namely extrusion), molding and vulcanization, wherein rubber vulcanization generates a large amount of waste gas, and the waste gas generated in the vulcanization process directly drifts inside a workshop without being collected, so that air pollution inside the workshop is serious, and the waste gas drifts to the surrounding environment to cause adverse effects. Contain large granule impurity in the waste gas that the vulcanization produced, exhaust treatment device's filter screen is blockked up by large granule impurity easily after using a period, influences holistic filter effect and efficiency.
Therefore, in order to meet the current situation, the design and production of an exhaust gas treatment system for rubber processing are urgently needed to meet the requirement of practical use.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to a waste gas treatment system for rubber processing, which solves the above problems of the related art.
In order to achieve the purpose, the utility model provides the following technical scheme: a waste gas treatment system for rubber processing comprises a filter box, a UV photolysis machine and an adsorption box, wherein an induced draft fan is installed on the side face of the filter box in a communicated mode, an air inlet pipe is installed at the inlet end of the induced draft fan in a communicated mode, an exhaust pipe is installed on the other side face of the filter box in a communicated mode, the exhaust pipe is connected with the inlet end of the UV photolysis machine through another induced draft fan and another guide pipe in a communicated mode, the outlet end of the UV photolysis machine is connected with the inlet end of the adsorption box through a third induced draft fan and the guide pipe in a communicated mode, and a discharge pipe is installed at the top end of the adsorption box in a communicated mode;
and a filtering device and a dust falling device are arranged in the filter box.
In a further embodiment, filter equipment includes filter screen one and filter screen two that set up side by side from top to bottom, the vertical inner wall connection of rose box has backup pad one and backup pad two that set up side by side, filter screen one and two support respectively on the top of backup pad one and backup pad two, two the side of backup pad one all is connected with electric telescopic handle one, two the expansion end of electric telescopic handle one is connected with cleaning brush one, is located the below the side of backup pad two is connected with electric telescopic handle two, and electric telescopic handle two's expansion end is connected with cleaning brush two.
In a further embodiment, dust device includes dust fall pipe and the shower head of being connected with dust fall pipe intercommunication, the inlet tube is installed in the side intercommunication of rose box.
In a further embodiment, the first filter screen is arranged in an inverted V shape, the first connecting grooves are formed in the top ends of the frames on the two sides of the first filter screen, and the first collecting plates are clamped and connected in the first connecting grooves.
In a further embodiment, the second filter screen is obliquely arranged, a second connecting groove is formed in the top end, located at the lower end, of the frame of the second filter screen, and a second collecting plate is connected to the inside of the second connecting groove in a clamping mode.
In a further embodiment, a drainage pipe is communicated with the side surface of the filter box, a guide plate is arranged on the side surface of the drainage pipe, and the guide plate is fixedly connected with the inner wall of the filter box.
In a further embodiment, a box door is installed at the opening of the front end of the filter box, and the side surfaces of the box door, which are in contact with the filter box, are both connected with magnetic sealing strips.
The utility model has the technical effects and advantages that: according to the waste gas treatment system for rubber processing, the filter box can be used for carrying out dust-falling filtration treatment on waste gas, the UV photolysis machine can be used for carrying out deodorization and sterilization treatment on the waste gas, the adsorption box can be used for carrying out adsorption treatment on the waste gas, and the waste gas purified by the filter box, the UV photolysis machine and the adsorption box can be discharged from the discharge pipe; due to the arrangement of the first electric telescopic rod, the first cleaning brush, the second electric telescopic rod and the second cleaning brush, the first filter screen and the second filter screen can be automatically cleaned, filter holes can be effectively prevented from being blocked, and the whole filtering effect can be improved; the first filter screen is arranged in an inverted V shape, the second filter screen is arranged in an inclined manner, the waste gas filtering area can be increased by the mechanisms of the first filter screen and the second filter screen, the automatic falling of the particle impurities accumulated by the first filter screen and the second filter screen into the first collecting plate and the second collecting plate is facilitated, and the accumulated particle impurities can be cleaned conveniently at the later stage; the first collecting plate and the second collecting plate are respectively connected with the first filter screen and the second filter screen in a clamping manner, so that the first collecting plate and the second collecting plate are convenient to mount and dismount, and the subsequent cleaning of accumulated particle impurities is facilitated; this exhaust-gas treatment system for rubber processing not only can avoid filter screen one and filter screen two's filtration pore to be blockked up, and conveniently concentrates the granule impurity of clearance accumulation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of a filtration tank of the present invention;
FIG. 3 is a schematic structural diagram of a first filter screen according to the present invention;
fig. 4 is a schematic structural diagram of a second filter screen of the present invention.
In the figure: 1. a filter box; 2. a UV photolysis machine; 3. an adsorption tank; 4. an induced draft fan; 5. an air inlet pipe; 6. an exhaust pipe; 7. a discharge pipe; 8. a first filter screen; 9. a second filter screen; 10. a first support plate; 11. a second support plate; 12. a first cleaning brush; 13. a second electric telescopic rod; 14. a second cleaning brush; 15. a dust settling pipe; 16. a shower head; 17. a water inlet pipe; 18. collecting a first plate; 19. a second collecting plate; 20. a blow-off pipe; 21. a baffle; 22. a box door; 23. and (6) electrically telescoping the rod I.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the utility model.
In order to purify the waste gas generated by rubber vulcanization and make the waste gas reach the corresponding emission standard, as shown in fig. 1, the side surface of a filter box 1 is communicated with and installed with an induced draft fan 4, the side surface of the filter box 1 is fixedly welded with a support table, the induced draft fan 4 is fixedly installed at the top end of the support table through bolts, the inlet end of the induced draft fan 4 is communicated with and installed with an air inlet pipe 5, the other side surface of the filter box 1 is communicated with and installed with an exhaust pipe 6, the exhaust pipe 6 is communicated and connected with the inlet end of a UV photolysis machine 2 (the UV photolysis machine 2 is set as a UV photolysis air purifier and can remove the main pollutants such as volatile organic compounds, inorganic compounds, hydrogen sulfide and the like in the waste gas) through another induced draft fan 4 and a conduit, the outlet end of the UV photolysis machine 2 is communicated and connected with the inlet end of an adsorption box 3 (the adsorption box 3 is set as an activated carbon adsorption box and can adsorb and remove the peculiar smell of the waste gas), discharge pipe 7 is installed in the top intercommunication of adsorption tank 3, is provided with filter equipment and dust device in the rose box 1.
In order to successively carry out twice filtration treatment on waste gas and improve the overall filtering effect, as shown in fig. 1 and fig. 2, the filtering device comprises a first filter screen 8 and a second filter screen 9 which are arranged in parallel from top to bottom, the diameter of a filter hole of the second filter screen 9 is smaller than that of the first filter screen 8, a first support plate 10 and a second support plate 11 which are arranged in parallel are welded on the vertical inner wall of the filtering box 1, the first support plate 10 and the second support plate 11 are both provided with two, the first filter screen 8 and the second filter screen 9 are respectively supported on the top ends of the first support plate 10 and the second support plate 11, the first filter screen 8 and the second filter screen 9 are respectively fixedly connected with the first support plate 10 and the second support plate 11 through bolts, an embedded box door 22 is hinged to an opening at the front end of the filtering box 1, and magnetic sealing strips are respectively installed on the side surfaces of the box door 22, which are in contact with the filtering box 1.
In order to automatically clean the first filter screen 8 and the second filter screen 9, filter hole blockage is avoided, the overall filtering effect is improved, and particle impurities accumulated on the first filter screen 8 and the second filter screen 9 are convenient to collect and clean, as shown in fig. 2, 3 and 4, the first electric telescopic rods 23 are fixedly welded on the side surfaces of the first two support plates 10, the movable ends of the first two electric telescopic rods 23 are fixedly connected with the first cleaning brush 12 through screws, the first cleaning brush 12 is in contact with the first filter screen 8, the second electric telescopic rods 13 are fixedly welded on the side surfaces of the second support plates 11 located below, the movable ends of the second electric telescopic rods 13 are fixedly connected with the second cleaning brush 14 through screws, and the second cleaning brush 14 is in contact with the second filter screen 9; the filter screen I8 is arranged to be inverted V-shaped, the top ends of the frames at the two sides of the filter screen I8 are respectively provided with a first connecting groove, the two first connecting grooves are respectively connected with a first collecting plate 18 in a clamping manner, the vertical plate of the first collecting plate 18 is in contact with the inner wall of the filter box 1 in a fitting manner, and the inverted V-shaped structure of the filter screen I8 can not only increase the filtering area, but also assist large-particle dust to automatically slide into the first collecting plate 18; the second filter screen 9 is obliquely arranged, the second filter screen 9 is located at the top end of the frame at the low end, a second connecting groove is formed in the second connecting groove, a second collecting plate 19 is connected to the second connecting groove in a clamping mode, the vertical plate of the second collecting plate 19 is in contact with the inner wall of the filter box 1 in a laminating mode, the second filter screen 9 is obliquely arranged, the filtering area can be increased, and large-particle dust can be assisted to automatically slide into the second collecting plate 19.
In order to carry out the dust fall to waste gas and handle, and discharge in supplementary sewage after the dust fall from rose box 1, as shown in fig. 1 and fig. 2, dust device includes dust fall pipe 15 and the shower head 16 of being connected with dust fall pipe 15 intercommunication, inlet tube 17 is installed to the side intercommunication of rose box 1, the welding has the connecting rod of a plurality of equidistance arrangements between dust fall pipe 15 and the inside roof of rose box 1, blow off pipe 20 is installed to the side intercommunication of rose box 1, the side of blow off pipe 20 is provided with guide plate 21, the slope of guide plate 21 sets up, guide plate 21 and the fixed welding of rose box 1 inner wall.
The working principle of the waste gas treatment system for rubber processing is that when waste gas is treated, a draught fan 4 on the side face of a filter box 1 introduces the waste gas into the filter box 1, a water inlet pipe 17 is communicated with an external water source, water enters a dust falling pipe 15 and is sprayed to the waste gas through a spray header 16, dust falling treatment is carried out on the waste gas, the waste gas is filtered by a first filter screen 8 and a second filter screen 9 from bottom to top in sequence and then enters a UV photolysis machine 2 from an exhaust pipe 6, the UV photolysis machine 2 carries out deodorization and sterilization treatment on the filtered waste gas, then the gas enters an adsorption box 3, the adsorption box 3 adsorbs peculiar smell in the waste gas, and finally the waste gas after dust falling, filtering, deodorization and sterilization is discharged from a discharge pipe 7; when the particle impurities accumulated on the first filter screen 8 and the second filter screen 9 need to be cleaned, the first electric telescopic rod 23 and the second electric telescopic rod 13 are adjusted to respectively drive the first cleaning brush 12 and the second cleaning brush 14 to clean the first filter screen 8 and the second filter screen 9, the particle impurities at the top end of the second filter screen 9 automatically fall into the second collecting plate 19 under the action of self gravity or spray water, and the particle impurities at the bottom end of the second filter screen 9 fall into the guide plate 21 or the dusted sewage under the action of the second cleaning brush 14 because the diameter of the filter hole of the first filter screen 8 is larger than that of the filter hole of the second filter screen 9, the particle impurities at the top end of the first filter screen 8 automatically fall into the first collecting plate 18 under the action of the gravity of the particle impurities or spray water, and the particle impurities at the bottom end of the first filter screen 8 fall into the guide plate 21 or the dusted sewage under the action of the first cleaning brush 12 and are finally discharged from the sewage discharge pipe 20 along with the sewage; when the particle impurities accumulated on the first collecting plate 18 and the second collecting plate 19 need to be cleaned, the box door 22 is opened, and then the first collecting plate 18 and the second collecting plate 19 are taken down for cleaning.
Finally, it should be noted that: the foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention.
Claims (7)
1. The utility model provides a waste gas treatment system for rubber processing, includes rose box (1), UV photodissociation machine (2) and adsorption tank (3), its characterized in that: an induced draft fan (4) is installed on the side face of the filter box (1) in a communicated mode, an air inlet pipe (5) is installed at the inlet end of the induced draft fan (4) in a communicated mode, an exhaust pipe (6) is installed on the other side face of the filter box (1) in a communicated mode, the exhaust pipe (6) is connected with the inlet end of the UV photolysis machine (2) in a communicated mode through another induced draft fan (4) and a guide pipe, the outlet end of the UV photolysis machine (2) is connected with the inlet end of the adsorption box (3) in a communicated mode through a third induced draft fan (4) and the guide pipe, and a discharge pipe (7) is installed at the top end of the adsorption box (3) in a communicated mode;
and a filtering device and a dust falling device are arranged in the filtering box (1).
2. The exhaust gas treatment system for rubber processing according to claim 1, wherein: filter equipment includes filter screen (8) and filter screen two (9) that set up side by side from top to bottom, the vertical inner wall connection of rose box (1) has backup pad (10) and backup pad two (11) that set up side by side, support respectively on the top of backup pad (10) and backup pad two (11) filter screen (8) and filter screen two (9), two the side of backup pad (10) all is connected with electric telescopic handle (23), two the expansion end of electric telescopic handle (23) is connected with cleaning brush (12), is located the below the side of backup pad two (11) is connected with electric telescopic handle two (13), and the expansion end of electric telescopic handle two (13) is connected with cleaning brush two (14).
3. The exhaust gas treatment system for rubber processing according to claim 2, wherein: the dust suppression device comprises a dust suppression pipe (15) and a spray header (16) communicated with the dust suppression pipe (15), and a water inlet pipe (17) is installed on the side face of the filter box (1).
4. The exhaust gas treatment system for rubber processing according to claim 3, wherein: the filter screen I (8) is arranged to be of an inverted V shape, a first connecting groove is formed in the top ends of the frames on the two sides of the filter screen I (8), and a first collecting plate (18) is clamped and connected in the two first connecting grooves.
5. The exhaust gas treatment system for rubber processing according to claim 4, wherein: the second filter screen (9) is obliquely arranged, a second connecting groove is formed in the top end, located at the lower end, of the frame of the second filter screen (9), and a second collecting plate (19) is connected to the inside of the second connecting groove in a clamping mode.
6. The exhaust gas treatment system for rubber processing according to claim 5, wherein: the sewage draining pipe (20) is installed in the side intercommunication of rose box (1), the side of sewage draining pipe (20) is provided with guide plate (21), guide plate (21) and rose box (1) inner wall fixed connection.
7. The exhaust gas treatment system for rubber processing according to claim 6, wherein: the box door (22) is installed at the front end opening of the filter box (1), and magnetic sealing strips are connected to the side faces, in contact with the filter box (1), of the box door (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122315877.8U CN216295735U (en) | 2021-09-24 | 2021-09-24 | Waste gas treatment system for rubber processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122315877.8U CN216295735U (en) | 2021-09-24 | 2021-09-24 | Waste gas treatment system for rubber processing |
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| Publication Number | Publication Date |
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| CN216295735U true CN216295735U (en) | 2022-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122315877.8U Active CN216295735U (en) | 2021-09-24 | 2021-09-24 | Waste gas treatment system for rubber processing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114870516A (en) * | 2022-05-05 | 2022-08-09 | 上海京海（安徽）化工有限公司 | Insoluble sulfur tail gas recovery and storage pilot plant and implementation method thereof |
| CN115445425A (en) * | 2022-10-17 | 2022-12-09 | 山东省济南生态环境监测中心 | Industrial waste gas treatment equipment |
-
2021
- 2021-09-24 CN CN202122315877.8U patent/CN216295735U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114870516A (en) * | 2022-05-05 | 2022-08-09 | 上海京海（安徽）化工有限公司 | Insoluble sulfur tail gas recovery and storage pilot plant and implementation method thereof |
| CN115445425A (en) * | 2022-10-17 | 2022-12-09 | 山东省济南生态环境监测中心 | Industrial waste gas treatment equipment |
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