CN216154644U - Storage equipment and non-fixed goods shelf storage sorting system - Google Patents
Storage equipment and non-fixed goods shelf storage sorting system Download PDFInfo
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- CN216154644U CN216154644U CN202122061794.0U CN202122061794U CN216154644U CN 216154644 U CN216154644 U CN 216154644U CN 202122061794 U CN202122061794 U CN 202122061794U CN 216154644 U CN216154644 U CN 216154644U
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Abstract
The utility model provides a storage device and a non-fixed goods shelf storage sorting system, belonging to the field of goods storage, wherein the storage device comprises: the loading ring rail is composed of a single conveying type conveying rail and is used for conveying goods carriers loaded with goods to the plurality of storage lines in sequence, the unloading ring rail is composed of a random conveying type conveying rail and is used for randomly outputting the goods carriers from the storage lines, the conveying direction of the loading ring rail is opposite to that of the unloading ring rail, and the return rail is arranged between the loading ring rail and the unloading ring rail and is used for returning the goods carriers on the unloading ring rail to the loading ring rail.
Description
Technical Field
The utility model belongs to the field of cargo storage, and particularly relates to storage equipment and a fixed-goods-shelf-free storage sorting system.
Background
Currently, the storage system used in the field of cargo storage generally adopts a storage mode that cargo is placed in cargo containers, and then the cargo containers are placed on different fixed shelves according to classification. Meanwhile, in order to save the occupied space of the goods shelf, the fixed goods shelf is often arranged into a structure which is divided into a plurality of layers in the height direction, so that the containers can be stored and transferred only by means of conveying equipment such as a stacker, a shuttle car and the like. In above-mentioned goods warehouse system, fixed goods shelves set up loaded down with trivial details, and area is big, and the categorised and transport of packing box needs a large amount of manpowers, and conveying equipment also needs corresponding operation space.
In addition, when such a system is applied to the industry where the goods are in the form of soft sheets, such as the clothing industry, since a plurality of pieces of clothing must be packed in the same container during transportation and storage, the pieces of clothing can only be stacked in the container. Therefore, the following problems also arise: firstly, clothes are stacked together, wrinkles are easily generated, the attractiveness is affected, and when the wrinkles are serious, the clothes need to be flattened before being taken out of a warehouse; and secondly, after a plurality of clothes are packaged in the same container, when the clothes need to be sorted or delivered from a warehouse, the clothes need to be unpacked and inspected, and manpower and material resources are consumed.
Therefore, the non-fixed-shelf storage sorting system which does not need to set up fixed shelves, can avoid clothes from being stacked and can carry out automatic sorting (classification) storage becomes an urgent need of the current clothes storage industry. In addition, in such a storage and sorting system without a fixed shelf, the clothing needs to be sorted and stored, and accordingly, the design of the storage equipment becomes more important. Meanwhile, when the clothes are stored in a classified mode, problems such as classification errors and the like are inevitable, and once the problems occur, the problems need to be corrected and processed in time, otherwise the classification effect of the whole system is affected.
SUMMERY OF THE UTILITY MODEL
The present invention is made to solve the above problems, and an object of the present invention is to provide a storage facility and a non-fixed rack storage sorting system.
The present invention provides a storage apparatus having the features comprising: the loading ring rail is composed of a single conveying type conveying rail and is used for conveying goods carriers loaded with goods to the plurality of storage lines in sequence, the unloading ring rail is composed of a random conveying type conveying rail and is used for randomly outputting the goods carriers from the storage lines, the conveying direction of the loading ring rail is opposite to that of the unloading ring rail, and the return rail is arranged between the loading ring rail and the unloading ring rail and is used for returning the goods carriers on the unloading ring rail to the loading ring rail.
The warehousing equipment provided by the utility model can also have the following characteristics: the return track has a downstream return end and an upstream return end, the downstream return end is provided with a derailing assembly and is connected with the output annular track through the derailing assembly, and the upstream return end is provided with a guide connecting member and is connected with the inlet annular track through the guide connecting member.
The warehousing equipment provided by the utility model can also have the following characteristics: the warehousing equipment is provided with a plurality of shunting assemblies in one-to-one correspondence with a plurality of warehousing lines, wherein the annular entering track is provided with a bearing track for bearing cargo carriers, and the shunting assemblies are arranged on the corresponding warehousing lines and the annular entering track and used for enabling the cargo carriers on the annular track to enter the corresponding warehousing lines.
The warehousing equipment provided by the utility model can also have the following characteristics: wherein, still be provided with the return that the drive goods carrier goes back to the removal drive division that returns that the removal was gone back on returning the track, still be provided with on the storage line and be used for controlling whether the goods carrier on the storage line gets into the subassembly that blocks of output with the circular orbit.
The warehousing equipment provided by the utility model can also have the following characteristics: wherein the annular track for entrance is formed by a bird-hook type conveying track, the annular track for output is formed by a lattice type conveying track, the cargo carrier comprises a hook, the hook is provided with a hanging opening, the hanging opening of the hook on the annular track for entrance faces the outside of the ring of the annular track for entrance, and the hanging opening of the hook on the annular track for output faces the inside of the ring of the annular track for output.
The utility model provides a non-fixed goods shelf storage sorting system, which is characterized by comprising the following components: at least one storage device as described above.
The non-fixed-shelf storage sorting system provided by the utility model can also have the following characteristics that: the warehousing equipment is used for warehousing the goods carriers loaded with the goods; and the warehouse-out equipment is used for warehouse-out of the goods carriers, wherein the warehouse-in equipment and the warehouse equipment as well as the warehouse-out equipment and the warehouse equipment are connected through the connecting tracks.
In the non-fixed-shelf storage sorting system provided by the utility model, the system can also have the following characteristics: the warehousing equipment is arranged in a plurality of numbers, the warehousing equipment and the ex-warehouse equipment are sequentially arranged between the warehousing equipment and the ex-warehouse equipment, and two adjacent warehousing equipment are connected through a connecting track.
In the non-fixed-shelf storage sorting system provided by the utility model, the system can also have the following characteristics: the warehousing equipment at least comprises an annular rail for warehousing, the annular rail for warehousing is composed of a random conveying type conveying rail, the ex-warehouse equipment at least comprises an annular rail for ex-warehouse, the ex-warehouse equipment is composed of a single conveying type conveying rail, the single conveying type conveying rail is provided with a bearing rail for bearing a cargo carrier, the connecting rail is provided with a previous-stage end part and a next-stage end part, a movable off-rail assembly is arranged on the previous-stage end part and connected with the corresponding random conveying type conveying rail through the movable off-rail assembly, and a guiding connecting member is arranged on the next-stage end part and connected with the corresponding bearing rail through the guiding connecting member.
In the non-fixed-shelf storage sorting system provided by the utility model, the system can also have the following characteristics: wherein, the warehouse lines of the warehouse equipment at the most upstream are set to be 50-80, and the warehouse lines of the rest warehouse equipment are set to be 15-30.
Action and effect of the utility model
According to the warehousing equipment and the warehouse sorting system without the fixed shelves, because the warehousing equipment comprises the annular track for entrance formed by the single-piece conveying type conveying track, the annular track for output formed by the random conveying type conveying track and the warehousing lines, the goods carriers loaded with goods can be conveyed to the warehousing lines through the annular track for entrance, so that the purpose of sorting and storing (classified storing) is realized, the classified storing process can be automatically realized without manual operation, and the whole equipment does not relate to the fixed shelves at all.
Further, because the conveying direction of the annular track for entering is opposite to the conveying direction of the annular track for outputting, and the warehousing equipment also comprises a return track which is arranged between the annular track for entering and the annular track for outputting, the goods carriers on the annular track for outputting can be returned to the annular track for entering, therefore, once the problems of classification errors and the like occur when the sorting and the storage are carried out through the warehousing line, the goods carriers can be returned to the annular track for entering through the annular track for outputting and the return track, then the goods carriers enter the warehousing line again to realize the sorting and the storage, the sorting accuracy of each warehousing equipment is ensured, and the sorting and storage level of the whole sorting and storage system without the fixed shelves is improved.
Drawings
FIG. 1 is a schematic diagram of a non-fixed rack storage sortation system in an embodiment of the present invention;
fig. 2 is a schematic perspective view of an annular rail for warehousing, a first connecting part and an annular rail for entry in the embodiment of the present invention;
FIG. 3 is an enlarged schematic view of a portion of FIG. 2 at box A;
FIG. 4 is an enlarged schematic view of a portion of FIG. 3 at box B;
FIG. 5 is a schematic view of the structure of FIG. 4 from another perspective;
FIG. 6 is a schematic diagram of a connection rail in an embodiment of the utility model;
FIG. 7 is an enlarged schematic view of a portion of block D of FIG. 5 in an embodiment of the present invention;
FIG. 8 is a schematic structural view of a corner guide attachment member in an embodiment of the present invention;
FIG. 9 is a schematic view of a plurality of bird hook conveyor units connected in series in accordance with an embodiment of the present invention;
FIG. 10 is an exploded view of an embodiment of a bird hook conveyor unit in accordance with the present invention;
fig. 11 is a schematic structural view of the second driving part in a state where the moving member is engaged with the guide rail in the embodiment of the present invention;
FIG. 12 is a schematic diagram of a first stocker according to an embodiment of the present invention;
FIG. 13 is a schematic view of the connection of the first transfer mechanism to the storage line and return track in an embodiment of the present invention;
FIG. 14 is an enlarged schematic view of a portion of FIG. 13 at box E;
FIG. 15 is a schematic view of the structure of the flow diversion assembly with the gap in a closed position;
FIG. 16 is an enlarged schematic view of a portion of FIG. 12 at box F;
fig. 17 is an enlarged schematic view of a portion of a frame G in fig. 12.
Reference numerals: a non-fixed shelf warehouse sortation system 100; warehousing equipment 101; a warehousing device 102; a first stocker 102 a; a second stocker 102 b; an ex-warehouse facility 104; a connecting portion 105; the first connection portion 105 a; a second connecting portion 105 b; a third connecting portion 105 c; an annular rail 21 for warehousing; a cargo stringing line 22; an entry endless track 23; an output endless track 24; a storage line 25; a second bird hook 251; a hanger rail 252; an upstream storage end 2521; a downstream warehousing end 2522; an annular track 30 for delivery; an ex-warehouse line 31; the first mounting rail 211; a format component 212; a track section 213 for connection on the entry side; the upper stage upstream track segment portion 213 a; upstream downstream track segment portion 213 b; a bearing rail 63; a first end portion 63 a; a second end portion 63 b; the underwire 108 a; 108 b; a carrier positioning slot 108 c; upstream bearing track segment portion 632 a; downstream bearing track segment portion 632 b; the notches 631; a notched front end 6311; a notched rear end 6312; a movable derailing assembly 71; a connecting rail 72; the superior end 721; the next stage end 722; a rail main body 55; the side support portions 53 a; the side support portions 53 b; a top support 54; a ramp portion 501 a; a ramp portion 501 b; a planar portion 502; a mounting portion 51; a mounting groove 503 a; a mounting groove 503 b; a connecting positioning groove 504; the underwires 52 a; the lining strips 52 b; a curve guide connecting member 73; a second main guide section 91; an upper portion 911; the protrusions 911 a; the protrusions 911 b; a lower portion 912; a connecting end portion 92; an upstream connection end 92A; a corner pallet 921A; a corner positioning bump 922A; a turning limiting plate 923A; a corner mounting hole 924 a; a downstream link end 92B; a corner pallet 921B; a corner positioning bump 922B; a turning limiting plate 923B; a corner mounting hole 924 b; a storage entrance side connection rail section 65; a next stage upstream track segment portion 651 a; a next stage downstream track segment portion 651 b; a bird hook conveyor unit 61; a bird hook 11; a bird hook body 111; a pull-shift groove 111 a; a shaft hole 112; a stopper hole 113; an accommodation hole 114; a bird hook base 12; a base body 121; a connection end 122; front connection end 122A; rear connection end 122B; a front-end connection plate 1221A; front end connection hole 1222A; a rear-end connecting plate 1221B; a rear end connection hole 1222B; a mounting plate 123; mounting holes 124; a rotating shaft 125; a reset member 13; a connecting member 14; a front end bonding plate 141; a rear end coupling plate 142; a front end coupling hole 143; a rear coupling hole 144; a moving member 15; a roller frame 151; a central through shaft 152; a load-bearing roller 153; a moving axle 154; a guide roller 155; a guide wheel mounting portion 156; a guide rail 62; a bearing flange 621; a guide flange 622; a second driving section 64; a driving motor 641; a first drive wheel 642; a second driving wheel 643; a flow diversion assembly 26; connecting the track segments 341; a telescoping rail segment 342; a guide assembly 27; a blocking assembly 28; a return track 29; a downstream return end 291; return off-track assembly 293; return to upstream return end 292 of turn guide connection member 294; a hanger 200; a hook 201; hanging into the opening 201 a.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the following embodiments are specifically described with reference to the attached drawings.
< example >
Fig. 1 is a schematic diagram of a non-fixed rack storage sorting system according to an embodiment of the present invention.
As shown in fig. 1, the non-fixed rack warehousing sorting system 100 of the present embodiment is a clothing warehousing system that transports and stores goods carriers (clothes hangers) carrying goods (clothing) by using rails, and includes a warehousing device 101, at least one warehousing device 102, a warehouse-out device 104, and a plurality of connecting portions 105. In this embodiment, two stockers 102 are provided, which are respectively referred to as a first stocker 102a and a second stocker 102 b. The first stocker 102a and the second stocker 102b are provided between the warehousing-in facility 101 and the ex-warehousing-out facility 104, and are arranged in order along the conveying direction of the hangers (the direction indicated by the solid-line arrow in fig. 1 is the conveying direction).
The warehousing device 101 is used for warehousing clothes hangers carrying clothes, the first warehousing device 102a is used for storing (or storing) the clothes hangers in a classified manner, the second warehousing device 102b is used for storing (or storing) the clothes hangers output by the first warehousing device 102a in a classified manner, and the ex-warehouse device 104 is used for ex-warehouse (or further classifying and ex-warehouse) the clothes hangers output by the second warehousing device 102 b.
The area where the warehousing equipment 101 is located is a previous-level area of the area where the first warehousing equipment 102a is located, the area where the first warehousing equipment 102a is located is a previous-level area of the area where the second warehousing equipment 102b is located, and the area where the second warehousing equipment 102b is located is a previous-level area of the area where the ex-warehouse equipment 104 is located.
In this embodiment, three connecting portions 105 are provided, which are respectively referred to as a first connecting portion 105a, a second connecting portion 105b and a third connecting portion 105 c. The first, second and third connecting portions 105a, 105b and 105c are respectively disposed between the warehousing equipment 101 and the first warehousing equipment 102a, between the first and second warehousing equipment 102a and 102b and between the second warehousing equipment 102b and the ex-warehouse equipment 104, and are used for connecting rails of these equipments so that the hanger can move between different equipments through the connecting portions 105.
The warehousing equipment 101 includes an annular rail 21 for warehousing and at least one goods-loading line 22. The goods loading line 22 serves as a goods entry line of the warehousing equipment 101 for transporting the hangers onto the warehousing endless track 21. In the present embodiment, the cargo upper rack 22 is provided in plural numbers.
The first stocker 102a includes an entry endless track 23.
Fig. 2 is a schematic perspective view of an annular rail for warehousing, a first connecting part and an annular rail for entry in the embodiment of the present invention; fig. 3 is an enlarged schematic view of a portion of a frame a in fig. 2.
As shown in figure 3, the hanger 200 in this embodiment comprises a hook 201 and a support portion (not shown) for carrying a garment. The hook 200 has a hooking opening 201a, and the hook 200 is hooked on each of the conveying rails through the hooking opening 201 a. Although only the structure of the hook 201 is shown in fig. 4, the position of the hanger 200 and the garment hung on the hanger 200 can be known to those skilled in the art from the position of the hook 201. The hanger 200 is further provided with an identification code corresponding to the carried garment, and the identification code is used for identifying the identification information of the garment so as to be convenient for classified storage.
The warehousing endless track 21 is a closed endless track and is constituted by a random conveyance type conveyance track, which is a format type conveyance track in this embodiment. The lattice-type conveying rail includes a first loading rail 211 and a plurality of lattice-shaped members 212 having lower portions of "G" shapes which are engaged with the hooks 201 of the hangers 200 and are used to load and convey the hangers 200. The format member 212 moves on the first carrying track 211 through a pulley block embedded on the first carrying track 211, and the specific installation manner is not described in detail herein for the prior art. Only a partial format member 212 is shown in fig. 2-4, and in fact a plurality of partial format members 212 are arranged on the entire closed loop-shaped first carrier track 211 in the same manner as the format members 212 shown in the figures. The circular track 21 for loading is further provided with a first driving unit (not shown) for driving the format member 212 to move. In this embodiment, the conveying direction of the annular rail 21 for warehousing is clockwise.
In the present embodiment, the opening of the "G" -type format member 212 faces the outside of the ring of the circular track 21 for warehousing. The hook 201 entering the circular rail 21 for warehousing through the goods overhead line 22 is hung on the grid member 212 and moves therewith. The hanging opening 201a of the hook 201 on the annular rail 21 for warehousing faces the ring of the annular rail 21 for warehousing.
The circular track 21 for warehousing has a track segment 213 for warehousing-side connection provided adjacent to the first warehousing equipment 102a and extending obliquely downward. The included angle between the track section 213 for connection at the warehousing side and the horizontal direction is 30-60 degrees, and specifically, the included angle can be selected within the angle range according to the space size of the track setting field. In this embodiment, the angle between the storage-side connection rail segment 213 and the horizontal direction is 30 °. The conveying direction on the entry-side connecting track segment 213 is the direction indicated by the arrow D1 in fig. 4, and hereinafter referred to as the conveying direction D1.
FIG. 4 is an enlarged schematic view of a portion of FIG. 3 at box B; fig. 5 is a schematic view of the structure of fig. 4 from another perspective.
As shown in fig. 3 to 5, the entry endless track 23 is constituted by a single-piece conveying type conveying track, which in this embodiment is a bird-hook type conveying track. The bird hook type conveying rail includes a plurality of bird hook type conveying units 61, a guide rail 62 and a bearing rail 63. The guide rail 62 plays a supporting role and is in a closed circular ring shape; the bearing rail 63 is arranged on the guide rail 62 and correspondingly arranged below the guide rail 62 and used for bearing the clothes rack 200; a plurality of bird hook conveyor units 61 are disposed on the guide rails 62 and above the carrying rails 63. The conveyance direction of the entry endless track 23 is opposite to the conveyance direction of the entry endless track 21, i.e., counterclockwise.
The entry circular rail 23 has a storage entry side connection rail section 65 which is provided adjacent to the storage facility 101 and extends obliquely downward, and the storage entry side connection rail section 65 is provided in parallel with the storage side connection rail section 213. The conveying direction on the storage entrance side connecting track section 65 is the direction indicated by the arrow D4 in fig. 4, and hereinafter referred to as the conveying direction D4.
The bearing rail 63 is provided in a non-closed loop shape having a first end 63a and a second end 63 b. In this embodiment, the first end 63a and the second end 63b are located at lower positions of the storage entrance side connecting rail section 65. The first end 63a is connected to the first connecting portion 105a so that the hanger 200 from the loading device 101 can be received from the first connecting portion 105 a. The second end 63b is disposed above the first end 63a with a slight gap therebetween, so that the entire bearing rail 63 is approximately annular. And the portion of the second end 63b adjacent to the first end 63a is pointed, so that the hanger 200 can be smoothly moved from the second end 63b to the first end 63a, thereby ensuring the circular movement of the hanger 200 on the entry circular rail 23.
The first connecting portion 105a is provided between the warehousing equipment 101 and the first warehousing equipment 102a, and is used for guiding the clothes hangers 200 to naturally slide from the circular rail 21 for warehousing to the circular rail 23 for entering by gravity action without depending on any driving structure, and comprises a movable off-track assembly 71, a connecting rail 72 and a guiding connecting member 73.
The movable derailing assembly 71 is used to transfer the hanger 200 from the circular rail 21 for storage to the connecting rail 72. The movable off-track assembly 71 is of the prior art and comprises a movable swing head arranged on the connecting track 72 and a driving cylinder, a piston rod of the driving cylinder is movably connected with the swing head, and the swing head can extend to the annular track 21 for warehousing or be separated from the annular track 21 for warehousing under the driving of the driving cylinder. When the swinging head extends to the circular track 21 for warehousing and the clothes rack 200 on the circular track 21 for warehousing moves to the swinging head, the clothes rack 200 can leave the circular track 21 for warehousing under the guidance of the swinging head; when the hanger 200 is moved to the swing position from the circular rail 21 for putting in storage by the swing motion, the hanger 200 is continuously moved on the circular rail 21 for putting in storage.
Further, a code reader is provided on the circular track 21 for warehousing, and the code reader is provided at an upstream position of a portion of the circular track 21 for warehousing corresponding to the swing head. When the clothes hanger 200 is conveyed to the code reader on the circular track 21 for warehousing, the code reader reads the identification code on the clothes hanger 200, so that the position of the swing head can be controlled according to the identified identification information, and further whether the clothes hanger 200 leaves the circular track 21 for warehousing is controlled.
One end of the connecting rail 72 is connected to the movable derailing assembly 71 as a previous-stage end 721, and the other end is connected to the first end 63a of the bearing rail 63 as a next-stage end 722 through the curve guide connecting member 73. The clothes hanger 200 leaving the circular path 21 for loading under the guidance of the swing head can enter the connecting path 72 through the upper end 721. The upper end 721 is positioned higher than the lower end 722 so that the hanger 200 can naturally slide along the length direction of the joining rail 72 toward the magazine entrance side joining rail section 65 only by gravity after leaving the guide transferring member 712, and the conveying direction thereof is indicated by an arrow D3 in fig. 3, which is referred to as a conveying direction D3.
The inclination angle of the connecting track 72 is determined according to the total mass of the clothes rack 200 and the clothes, generally between 10 and 60 degrees is selected, and when the weight is heavier, the angle needs to be set smaller so as to avoid the over-high goods transferring speed; when the weight is light, the angle needs to be set to be larger so as to avoid the situation that goods are blocked and cannot be normally transferred due to resistance when falling. The angle between the connecting rail 72 and the horizontal direction is 20 deg. in this embodiment, calculated as a total weight of 1.5 kg.
Fig. 6 is a schematic structural diagram of a connection rail in an embodiment of the present invention.
As shown in fig. 6, the connection rail 72 includes a rail main body 55, a mounting portion 51, and two spacers 52a, 52 b. In the present embodiment, the rail main body 55 and the mounting portion 51 are integrally molded.
The rail main body 55 includes two side support portions 53a, 53b disposed opposite to each other, and a top support portion 54 combined with tip end portions of the two side support portions 53a, 53 b. The top support 54 has two slope surface portions 501a, 501b axially symmetrically distributed along the length direction and a plane portion 502 located between the two slope surface portions 501a, 501 b.
The mounting part 51 is provided on the top support part 54, and has mounting grooves 503a and 503b and a connection positioning groove 504 extending in the longitudinal direction of the rail body. Mounting grooves 503a, 503b are provided on the two slope surface portions 501a, 501b, respectively. The connection positioning grooves 504 are provided on the plane portion 502.
The two spacers 52a and 52b are fitted into the two mounting grooves 503a and 503b, respectively, and are fitted thereto. The tops of the linings 52a, 52b protrude upward from the mounting grooves 503a, 503b, respectively, so that the hanger 200 can be stably erected on the two linings 52a, 52b and smoothly moved in the length direction of the rail body 55. The section of the lining strip is in an inverted U shape and is made of plastic materials.
The upper-stage end 721 of the connecting rail 72 is placed on the lead-out end 83 of the guide transfer member 712 and is bolted to the bottom of the connecting rail 72 through the fixing hole 833 a. Meanwhile, two sides of the upper end 721 are also in contact with two guiding-out limit plates 834, and the connecting positioning groove 504 is engaged with the positioning protrusion 832. So that the upper stage end portion 721 can be well coupled to the guide transfer member 712.
In addition, the two linings 52a, 52b have the same shape as the guide projections 811 formed on both sides of the top of the first main guide section 81, and when the connecting rail 72 is connected to the guide transfer member 712, the two linings 52a, 52b are aligned with the two guide projections 811, respectively, to form a continuous strip-like holding structure.
As shown in fig. 3 to 5, the movable derailing assembly 71 is positioned higher than the corner guide connection member 73. The connecting rail 72 connects the movable derailing assembly 71 and the curve guide connecting member 73. The portion of the connecting rail 72 adjacent to the bearing rail 63 is a linear rail segment, while the portion of the bearing rail 63 adjacent to the connecting rail 72 is also a linear rail segment. Since the connecting rail 72 and the carrying rail 63 both take the role of carrying the clothes hanger 200, and the moving directions of the clothes hanger 200 on the two rails are not on the same straight line, the connecting rail 72 and the carrying rail 63 and the connecting portion between the two rails form a turning path for the clothes hanger 200 to move. The turn guide coupling member 73 is provided as a guide coupling member at a turn between the coupling rail 72 and the bearing rail 63.
FIG. 7 is an enlarged schematic view of a portion of block D of FIG. 5 in an embodiment of the present invention; fig. 8 is a schematic structural view of a curve guide connecting member in an embodiment of the present invention.
As shown in fig. 7 and 8, the curve guide connecting member 73 includes a second main guide section 91 and two connecting end portions 92. In this embodiment, the second main guide segment 91 and the two connecting end portions 91 are integrally formed, and the material of the second main guide segment is a mixture of polyamide 66 and glass fibers.
The second main guide section 91 is curved in the longitudinal direction. The second main guide segment 91 has an upper portion 911 and a lower portion 912.
The upper portion 911 has a trapezoidal shape in cross section that matches the shape of the hook of the hanger 200. Protrusions 911a and 911b are formed on both sides of the distal end of the upper portion 911, and both the protrusions 911a and 911b extend in the longitudinal direction of the second main guide section 91, and the top surfaces thereof are arc-shaped. The lower portion 912 is located below the upper portion 911 and has a generally rectangular cross-section.
The two connecting end portions 92 are used for connecting the next-stage end portion 722 of the connecting rail 72 and the first end portion 63a of the bearing rail 63, respectively. For convenience of description, the connection end portion 92 connecting the next-stage end portion 722 will be referred to as an upstream connection end 92A, and the connection end portion 92 connecting the first end portion 63a will be referred to as a downstream connection end 92B.
The upstream connecting end 92A has a turn bracket 921A, a turn positioning lug 922A, and two turn limiting plates 923A. The turning supporting plate 921A is arranged on the lower portion 912, extends outwards from the lower side edge of the lower portion 912, and is provided with a turning mounting hole 924 a; corner locating tabs 922A are provided on the upper portion 911 and extend outwardly from the edge at the middle of the upper portion 911.
The downstream connection end 92B has a turn bracket 921B, a turn positioning lug 922B, and two turn limiting plates 923B. The turning supporting plate 921B is arranged on the lower portion 912, extends outwards from the lower side edge of the lower portion 912, and is provided with a turning mounting hole 924B; corner locating tabs 922B are provided on the upper portion 911 and extend outwardly from the edge at the middle of the upper portion 911.
The track structure of the carrying track 63 is the same as that of the connecting track 72, and the difference between the two is only in the arrangement of the tracks. The carrier rails 63 are thus likewise provided with two underwires 108a, 108b at the top, and a positioning slot, designated carrier positioning slot 108c, provided between the underwires 108a and 108 b.
The lower-stage end 722 of the connecting rail 72 is placed on the corner blade 921A of the upstream connecting end 92A of the corner guide connecting member 73 and is bolted to the bottom of the connecting rail 72 through the corner mounting hole 924 a. Meanwhile, two sides of the next-stage end portion 722 are also abutted against the two turning limiting plates 923A, and the connecting positioning groove 504 is connected with the turning positioning lug 922A in an embedded manner.
The first end 63a of the bearing rail 63 is placed on the corner bracket 921B of the downstream connecting end 92B of the corner guide joining member 73, and the bottom thereof is bolted to the corner mounting hole 924B of the corner guide joining member 73. Meanwhile, two sides of the first end 63a are also abutted against the two turning limiting plates 923B, and the bearing positioning groove 108c is connected with the turning positioning lug 922B in an embedded manner.
Furthermore, the two underwires 108a, 108b of the carrier rail 63 are of the same shape as the projections 911a, 911b of the second main guide section 91 and the two underwires 52a, 52b of the connecting rail 72, and when the carrier rail 63 and the connecting rail 72 are connected to the corner guide connecting member 73, the two underwires 108a, 108b are aligned with the two guide projections 811, respectively, and the two guide projections 811 are also aligned with the two underwires 52a, 52b, respectively, to form a continuous strip-like holding structure.
As shown in fig. 3 to 5, the magazine entrance-side joining track segment 65 is divided into a next-stage upstream track segment portion 651a and a next-stage downstream track segment portion 651b in the conveying direction D4 with reference to the position of the turn guide joining member 73. Accordingly, the carrying rail 63 corresponding to the entry-side connecting rail segment 213 is divided into an upstream carrying rail segment portion 632a corresponding to the next-stage upstream rail segment portion 651a and a downstream carrying rail segment portion 632b corresponding to the next-stage downstream rail segment portion 651 b. The bottom end of upstream bearing track segment portion 632a is second end 63b, the top end of downstream bearing track segment portion 632b is first end 63a, and second end 63b is above first end 63 a.
As above, since the upper stage upstream track segment portion 213a is positioned higher than the movable derailing assembly 71, the movable derailing assembly 71 is positioned higher than the corner guide connecting member 73, the connecting track 72 is obliquely connected to the movable derailing assembly 71 and the corner guide connecting member 73, the corner guide connecting member 73 is positioned higher than the downstream bearing track segment portion 632b, the hangers 200 conveyed to the upstream rail segment portion 213a of the upper stage can depend on gravity and are guided out by the movable derailing assembly 71, still relying on gravity alone, can slide down the connecting track 72, guided by the turn-guiding connecting member 73, onto the downstream carrier track segment portion 632b of the entry ring track 23, thereby realizing the transfer of the clothes hanger 200 from the circular rail 21 for warehousing to the circular rail 23 for entering, and the transfer process only depends on gravity and does not need additional driving force. The hanger 200 hangs with the opening 201a facing out of the loop of the circular track 23 for entry as it rides on the downstream carrier track section 632 b.
The bird hook type conveying unit 61 is used for driving the clothes rack 200 to move on the bearing rail 63. The guide rails 62 are arranged in a loop for guiding the moving direction of the bird hook conveyor unit 61. In this embodiment, a plurality of bird hook conveyor units 61 are continuously distributed on the guide rail 62, and both constitute a bird hook closed loop mounting rail.
Thus, the entrance endless track 23 can convey the clothes hanger 200 in the direction indicated by the arrow D4 in fig. 3. In the following description, the front and rear directions refer to the front and rear directions in the conveyance direction D4, the left and right directions refer to the left and right directions when facing the conveyance direction D4 (i.e., the direction facing D4), and the up and down directions refer to the up and down directions when actually mounted.
FIG. 9 is a schematic illustration of a plurality of bird hook conveyor units coupled together in an embodiment of the present invention; FIG. 10 is an exploded view of an embodiment of a bird hook conveyor unit in accordance with the present invention;
as shown in fig. 9 and 10, the bird hook conveyor unit 61 includes a bird hook 11, a bird hook base 12, a restoring member 13, a connecting member 14, and a moving member 15.
The bird hook 11 includes a bird hook body 111, a pull groove 111a provided in the rear portion of the bird hook body 111, and a shaft hole 112, a stopper hole 113, and an accommodation hole 114 provided in the front portion of the bird hook body 111.
The length direction of the bird hook 111 is substantially the same as the conveying direction D1, and the length is 140 mm. In addition, the front lower edge of the bird hook body 111 is a slanted edge that gradually inclines backward from top to bottom.
The pull groove 111a is used for hooking the hook of the hanger 200, and has a shape corresponding to the hook.
The shaft hole 112 is a circular hole that penetrates the bird hook body 111 in the left-right direction, and is located closer to the end edge of the bird hook 11 than the stopper hole 113. The stopper hole 113 is an elliptical hole that penetrates the bird hook body 111 in the left-right direction, and the long axis direction of the elliptical shape is substantially the same as the up-down direction. The receiving hole 114 extends inward from the top surface of the bird hook body 111 in a direction that coincides with the long axis direction of the stopper hole 113.
The bird hook base 12 of the present embodiment is used for mounting the bird hook 11, and has a bar-shaped base body 121, a mounting portion, and two connecting ends 122.
Wherein, the pedestal 121 is strip-shaped, and its length direction is unanimous with fore-and-aft direction, and specific length is 200 mm. The mounting portion includes two mounting plates 123 extending downward from both sides of the bottom of the housing 121. Four mounting holes 124 are formed in each mounting plate 123, and meanwhile the mounting holes 124 in the two mounting plates 123 are arranged oppositely, namely four pairs of mounting holes 124 are formed in the two mounting plates 123.
The bird hook 11 is mounted through the two pairs of mounting holes 124 in the front. Specifically, when the bird hook 11 is mounted with the bird hook base 12, the shaft hole 112 is hinged to the front one of the two pairs of mounting holes 124 through the rotating shaft 125, so that the body 111 can rotate around the shaft hole 112. Meanwhile, two limiting columns (not shown in the figure) are respectively and fixedly installed on the more rear pair of the two pairs of mounting holes 124, and the end portions of the limiting columns extend inwards to extend into the limiting holes 113, so that the rotation degree of the bird hook body 111 is limited. That is, the pivotal movement of the bird hook 11 is restricted to the positions corresponding to both ends of the stopper hole 113 in the longitudinal direction.
The return member 13 is a spring, one end of which is fixed to the bottom surface of the seat body 121 at a position between the two mounting plates 123 and the other end of which abuts against the bottom of the accommodation hole 114. The return element 13 provides a downward force to the bird hook body 11 by its spring force, whereby the bird hook body 11, when not subjected to an external force, abuts against the underlying carrier rail 63 by the spring force of the return element 13.
When the hanger 200 enters the carrying rail 63 from the connecting rail 105, once the bird hook 11 moves forward from the rear side of the hanger 200, the hanger 200 hook will abut against the front lower edge of the bird hook body 111; since the lower edge of the front portion of the bird hook body 111 is a beveled edge that gradually inclines from top to bottom, the bird hook body 111 does not drive the clothes hanger 200 to move forward, but can tilt upward around the shaft hole 112 (i.e., the end where the pulling groove 111a is located tilts upward). When the bird hook 11 continues to move forward and the pull groove 111a reaches the clothes rack 200 and no other clothes rack 200 exists on the bearing rail 63 at the lower side of the bird hook body 111, the spring force of the reset piece 13 makes the bird hook 11 rotate downward, so that the hook of the clothes rack 200 is hooked by the pull groove 111a, and the bird hook 11 can move forward under the pull. In addition, since the size of the pull-out groove 111a matches the size of the hook of the hanger 200, it can only catch one hanger 200 at a time and pull it forward, and the hanger 200 which is not pulled away will remain in place to be pulled away by the next bird hook 11.
The two connecting ends 122 are respectively located at the front and rear ends of the seat body 121, and are respectively used for connecting two bird hook seats 12 adjacent to the bird hook seat 12 in the conveying direction. Wherein, the connecting end 122 located at the front end of the seat body 121 is marked as a front connecting end 122A, and the connecting end 122 located at the rear end of the seat body 121 is marked as a rear connecting end 122B.
When a plurality of bird hook conveying units 61 are connected in sequence, the bird hook seats 12 of two adjacent bird hook conveying units 61 are connected by the connecting member 14. Meanwhile, the moving assembly 15 is also provided at the connecting member 62.
The connection member 14 is disposed at the front connection end 122A and includes a front end coupling plate 141 and a rear end coupling plate 142. The front end coupling plate 141 is provided with a front end coupling hole 143, the rear end coupling plate 142 is provided with a rear end coupling hole 144, and the center line directions of the front end coupling hole 143 and the rear end coupling hole 144 are perpendicular to each other.
The moving member 15 is provided at the front connection end 12A of the bird hook base 12, and includes a roller frame 151 and a roller assembly mounted on the roller frame 151. Wherein, the bottom end of the roller frame 151 is provided with a central through shaft 152 extending downwards, and the bottom end of the central through shaft 152 is provided with an external thread.
When two adjacent bird hook conveying units 61 are connected, the front connecting end 122A of the next bird hook conveying unit 61 is connected to the rear connecting end 122B of the previous bird hook conveying unit 61 via the connecting member 14 and the center through shaft 152.
Specifically, the rear end combination plate 142 extends between two rear end connection plates 1221B of the previous bird hook base 12, and passes through the rear end combination hole 144 and the rear end connection hole 1222B through a connection part such as a bolt and is fixedly connected with a nut, so that the rear end combination plate 142 and the rear connection end 122B can be rotatably connected. Meanwhile, the front end combination plate 141 extends into between two front end connection plates 1221A of the rear bird hook base 12, and the central through shaft 152 sequentially passes through the front end connection hole 1222A on the upper side, the front end combination hole 143, and the front end combination hole 1222B on the lower side and then is in threaded connection with the nut, so that the rotary connection between the front end combination plate 141 and the front connection end 122A is realized.
Since the front end connection holes 1222A penetrate the front end connection plate 1221A in the vertical direction, the front end coupling plate 141 and the front connection end 122A are rotatably connected by the center penetration shaft 152, and the two adjacent bird hook seats 12 can rotate left and right. Since the rear connection holes 1222B penetrate the rear connection plate 1221B in the left-right direction, the two adjacent bird hook seats 12 can rotate up and down by the rotation connection of the rear connection plate 142 and the rear connection end 122B. Therefore, two adjacent bird hook seats 12 can simultaneously rotate left and right and up and down, that is, the relative rotation between the two bird hook seats has two degrees of freedom.
Fig. 11 is a schematic structural diagram of the second driving portion in a state where the moving member is engaged with the guide rail in the embodiment of the present invention.
As shown in fig. 11, the moving member 15 functions to move the bird hook base 12, wherein the roller assembly includes a load bearing roller 153, a moving wheel shaft 154, a guide roller 155, and a guide wheel mounting portion 156.
The movable wheel axle 154 is disposed on the top of the wheel frame 151 and extends in the left-right direction. The number of the bearing rollers 153 is two, and the two bearing rollers are respectively installed on both sides of the movable wheel axle 154, and the central axes of the two bearing rollers are along the left-right direction.
The number of the guide wheel mounting portions 156 is two, and the two guide wheel mounting portions 156 are provided at the middle of the roller frame 151 and arranged in the front-rear direction. The guide rollers 155 are also two in number, and are respectively mounted on the guide roller mounting portions 156 with their axes in the up-down direction.
The lower portion of the guide rail 62 has an opening with inwardly extending bearing flanges 621 on both sides of the opening. The two bearing flanges 621 are distributed on the guide rail 62 in the front-rear direction, and the two bearing rollers 153 are respectively located on the two bearing flanges 621 and can slide on the bearing flanges 621 in the front-rear direction.
The inner sides of the two bearing flanges 621 are respectively provided with a guide flange 622 extending downwards, and the guide roller 155 is located between the two guide flanges 622 and can contact with the guide flanges 622, so that the displacement of the moving member 15 is not easily generated.
The entry endless track 23 of the present embodiment is further provided with a second driving unit 64 for driving the movement of each bird hook conveying unit 61, and the second driving unit 64 includes a driving motor 641, a first driving wheel 642, and a second driving wheel 643.
The driving motor 641 is fixedly mounted near the guide rail 62 (in fig. 11, the mounting bracket and the like are omitted for clarity of the structure).
The first driving wheel 642 and the second driving wheel 643 are respectively installed on both sides of the rail 62, and the central axes of the two are along the vertical direction; meanwhile, the surfaces of the first drive wheel 642 and the second drive wheel 643 respectively abut against the two side surfaces of the bird hook base 12, so that the bird hook base 12 is "sandwiched" from both sides by the first drive wheel 642 and the second drive wheel 643. The first driving wheel 642 is connected to an output shaft of the driving motor 641 through a transmission mechanism, and can rotate under the driving of the driving motor 641, when the first driving wheel 642 rotates, the bird hook base 12 in contact therewith is driven to move by friction, and when the next bird hook base 12 moves, the next bird hook base continues to abut against the first driving wheel 642, so that the next bird hook base continues to be driven to move by the first driving wheel 642. During the movement, the second driving wheel 643 abuts against the bird hook base 12 from the opposite side of the first driving wheel 642, and is rotated together by the friction force of the bird hook base 12, thereby stabilizing the bird hook base 12.
In this embodiment, since the moving member 15 is coupled to the connecting member 14 through the central through shaft 152, and the connecting member 14 connects two adjacent bird hook bases 12, when each of the bearing rollers 153 is driven by the second driving portion 64 to move forward, each of the bird hook bases 12 is driven to move forward, and the bird hook 11 is driven to move forward, so that the clothes hanger 200 can be hooked and pulled forward. The first driving unit has the same structure as the second driving unit 64.
FIG. 12 is a schematic diagram of a first stocker according to an embodiment of the present invention; fig. 13 is a schematic view of a connection structure of the circular track for warehousing, the first connection part and the first warehousing equipment in the embodiment of the utility model; FIG. 14 is an enlarged schematic view of a portion of FIG. 13 at box E; FIG. 15 is a schematic view of the structure of the flow diversion assembly with the gap in a closed position; FIG. 16 is an enlarged schematic view of a portion of FIG. 12 at box F; fig. 17 is an enlarged schematic view of a portion of a frame G in fig. 12.
As shown in fig. 12 to 17, the first stocker 102a further includes an output circular track 24, a stocker line 25, a diversion assembly 26, a guide assembly 27, a blocking assembly 28, and a return track 29.
The structure of the delivery endless track 24 is the same as that of the warehousing endless track 21, and is also a format type conveying track, and therefore, it will not be described in detail. The stock line 25 and the return rail 29 are provided between the entry endless rail 23 and the exit endless rail 24.
As shown in fig. 13, a plurality of notches 631 are provided in the carrier rail 63 of the entry ring rail 23. The bearing track 63 has a notch front end 6311 and a notch rear end 6312 corresponding to each notch 631, wherein the notch front end 6311 is located in front of the notch 631 and the notch rear end 6312 is located behind the notch 631.
The number of the storage lines 25 is the same as the number of the diversion assemblies 26 and the number of the notches 631, and the three are arranged in a one-to-one correspondence. A plurality of storage lines 25 are disposed substantially in parallel between the entry endless track 23 and the exit endless track 24. The storage line 25 has a strip-shaped guide rail and is formed by another bird-hook type conveying track, which is denoted as a second bird-hook type conveying track. The second bird hook type conveying track is a bird hook type conveying track in the prior art, and comprises a second bird hook 251 and a hanger rail 252 arranged below the second bird hook 251 and used for bearing a hanger 200, wherein the working principle of the second bird hook 251 is the same as that of the bird hook 11, and a bird hook driving part (not shown in the figure) is further arranged on the second bird hook type conveying track, and the bird hook driving part is of a motor-driven and chain-driven structure in the prior art. The hanger rail 252 is of the same construction as the connecting rail 72, is disposed on one side of the strip track, and has an upstream storage end 2521 and a downstream storage end 2522.
The diversion assembly 26 is disposed at the corresponding notch 631 and includes a connecting track segment 341, a telescopic track segment 342, and a telescopic driving member (not shown).
The connecting track segment 341 is disposed on the notched front end 6311 of the carrying track 63 and is connected with the upstream storage end 2521 of the corresponding storage line 25. The telescopic rail segment 342 is disposed on the rear end 6312 of the gap of the carrying rail 63, in this embodiment, the telescopic rail segment 342 is movably sleeved on the rear end 6312 of the gap and can move forward (extend) a distance from the original position (the position shown in fig. 14) under the driving of the telescopic driving member to be attached to the connecting rail segment 341, so that the corresponding gap 631 is in a closed state (as shown in fig. 15), at this time, when the clothes hanger 200 conveyed along the conveying direction D4 '(the direction shown by the arrow D4' in fig. 14) passes through the shunting assembly 26, the clothes hanger 200 still continues to move forward along the conveying direction D4 without entering the corresponding storage line 25; in addition, the telescopic rail section 342 can retract the extended telescopic rail section 342 to the original position under the driving of the telescopic driving member, so that the corresponding notch 631 is in an open state, and the clothes rack 200 conveyed along the conveying direction D4' passes through the notch 631 to directly enter the corresponding storage line 25 and is conveyed along the conveying direction D5 (the direction shown by the arrow D5 in fig. 14) while passing through the diversion assembly 26. In the above manner, the object of sorting storage (sorting storage) can be achieved by the access endless track 23, the plurality of diversion assemblies 26, and the plurality of stock lines 25.
A plurality of code readers (not shown) are also provided on the carrier rail 63 of the entry ring rail 23. The plurality of code readers are arranged in one-to-one correspondence with the plurality of shunting assemblies 26 and arranged in front (upstream) of the notch front end 6311 of the corresponding notch 631, and are used for reading the code of the passing clothes hanger 200, so as to indicate that the corresponding shunting assembly 26 is switched between the closed state and the open state, and the clothes hanger 200 enters the corresponding storage line 25.
As shown in fig. 12 and 16, the guide unit 27 includes a storage guide connecting member 271 and a storage connecting rail 272. The storage guide coupling member 271 and the turn guide coupling member 73 have the same structure, and the storage coupling rail 272 and the hanger rail 252 have the same structure. The storage guide coupling member 271 has one end coupled to the downstream storage end 2522 of the hanger rail 252 and the other end coupled to one end of the storage coupling rail 272. The other end of the connecting rail 272 is formed in a pointed shape and its pointed edge is disposed above the format member 212 'of the "G" type of the discharging endless rail 24 for guiding the hanger 200 into the format member 212'. In addition, the hanger rail 252 is positioned higher than the format member 212', and the entire guide assembly 27 is disposed obliquely in the vertical direction, so that the hanger 200 can freely slide down along the guide assembly 27 onto the discharging circular rail 24 under the self-gravity.
As shown in fig. 12 and 16, the number of the blocking assemblies 28 is the same as the number of the stocker lines 25, and the plurality of blocking assemblies 28 are disposed on the plurality of stocker lines 25 in a one-to-one correspondence. Specifically, the blocking assembly 28 is disposed on the storage line 25 proximate the downstream storage end 2522. The blocking assembly 28 has a motor driven lever 281. When the stop lever 281 is in the blocking position shown in fig. 15, the stop lever 281 is transversely arranged on the hanger rail 252, when the second bird hook 251 hooks the hanger 200 and passes through the stop lever 281, the front part of the second bird hook 251 is blocked by the stop lever 281 to be lifted upwards, and the hanger 200 is not dragged by the rear part of the second bird hook 251 and stays on the hanger rail 252; when the lever 281 is out of the blocking position, the clothes hanger 200 can smoothly enter the output circular rail 24 via the guide member 27.
As shown in fig. 12, the return rail 29 is for returning the hanger 200 on the outgoing endless rail 24 to the incoming endless rail 23, and has a downstream return end 291 and an upstream return end 292. The downstream return end 291 is close to the output endless track 24, and the upstream return end 292 is close to the entrance endless track 23.
The downstream return end 291 is provided with a return derailing unit 293 having the same structure as the movable derailing unit 71, and is connected to the output endless track 24 via the return derailing unit 293. Further, a code reader corresponding to the return off-rail assembly 293 is provided on the output endless rail 24, and the code reader is provided upstream of a portion of the output endless rail 24 corresponding to the return off-rail assembly 293, for reading a code of the passing hanger 200, thereby indicating whether or not the return off-rail assembly 293 allows the hanger 200 to enter the return rail 29.
The upstream return end portion 292 is provided with a return curved guide connecting member 294, which is connected to the entry endless track 23 via the return curved guide connecting member 294, and which has the same structure as the curved guide connecting member 73.
In the present embodiment, the return rail 29 is substantially parallel to the storage line 25, and the portion of the output endless rail 24 connected to the downstream return end 291 is located upstream of the portion of the output endless rail 24 connected to the storage line 25, and the portion of the entry endless rail 23 connected to the upstream return end 292 is located upstream of the notch 631.
The return rail 29 is further provided with a return driving portion (not shown) for driving the hanger 200 to perform a return movement along the return rail 29 (the direction of the return movement is indicated by a dotted arrow in fig. 12). The structure of the return driving part is the same as that of the bird hook driving part, and is the prior art, and is not described herein again.
The output endless track 24 is used to guide the hangers 200 on the magazine line 25 to be output from the first stocker 102 a. The outgoing endless track 24 may also guide the hangers 200 on the magazine line 25 back to the incoming endless track 23 via the return track 29 for re-delivery to the other magazine lines 25 of the first stocker 102 a.
As shown in fig. 1, the second stocker 102b has substantially the same structure as the first stocker 102a, except that the number of the stocker lines 25 of the two apparatuses is different, and the other structures are completely the same. The first stocker 102a is the stocker 102 located most upstream in the conveying direction of the hangers 200, and the stocker lines 25 thereof are arranged at 50 to 80, preferably 60. The number of the stocker lines 25 of the second stocker 102b is 15 to 30, preferably 20. The second stocker 102b is used to sort and store the hangers 200 received from the first stocker 102 a.
The entrance circular rail 23 of the second stocker 102b is connected to the exit circular rail 24 of the first stocker 102a by the second connection portion 105 b. The second connection portion 105b has the same structure as the first connection portion 105a, the second connection portion 105b and the circular track 23 for entry of the second stocker 102b are connected in the same manner as the first connection portion 105a and the circular track 23 for entry of the first stocker 102b, and the second connection portion 105b and the circular track 24 for output of the first stocker 102a are connected in the same manner as the first connection portion 105a and the circular track 21 for warehousing. The second connection portion 105b functions to guide the hangers 200 on the outgoing circular rail 24 of the first stocker 102a to freely move to the incoming circular rail 23 of the second stocker 102b by its own weight.
The delivery device 104 includes a delivery circular rail 30 and a delivery line 31.
The delivery endless track 30 is a bird-hook type conveying track having the same structure as the entry endless track 23. The outgoing endless track 30 is connected to the outgoing endless track 24 of the second stocker 102b via a third connection portion 105 c. The third connection portion 105c has the same structure as the connection portion 105b between the warehousing storage, and the third connection portion 105c and the circular track 23 for output have the same connection manner as the first connection portion 105a and the circular track 23 for entry of the first warehousing equipment 102b, and the third connection portion 105c and the circular track 24 for output of the second warehousing equipment 102b have the same connection manner as the first connection portion 105a and the circular track 21 for warehousing. The third connection portion 105c serves to guide the hangers 200 on the output circular rail 24 of the second stocker 102b to freely move to the delivery circular rail 30 by its own weight.
The delivery line 31 is similar in construction to the storage line 25 and the delivery line 31 is similarly connected to the goods delivery endless track 30 by the same construction as the diverter assembly 26. The unloading line 31 is used for unloading the clothes hangers 200 from the circular track 30 for goods unloading. The number of the ex-warehouse lines 31 is at least one. In the present embodiment, the number of the delivery lines 31 is three, and the purpose of sorting output can be achieved by these three delivery lines 31.
The working principle of the warehouse sorting system 100 without fixed shelves is as follows:
a plurality of clothes hangers 200 are put in storage in sequence by the storage facility 101.
The hangers 200 are then conveyed to the first connecting portion 105a and then respectively enter the corresponding stockers 25 of the first stocker 102a through the plurality of diversion assemblies 26 provided on the entry endless track 23.
When it is desired to store a hanger 200 on the first magazine 102a, the stop lever 281 of the blocking assembly 28 on the magazine line 25 is in the blocking position so that the hanger 200 remains on the magazine line 25.
When it is not necessary to store the clothes hangers 200 in the first stocker 102a, the blocking lever 281 of the blocking assembly 28 is moved out of the blocking position, so that the clothes hangers 200 on the stocker line 25 can be smoothly conveyed to the second stocker 102b through the second connecting portion 105b and then respectively enter the corresponding stocker line 25 of the second stocker 102b through the plurality of diverting assemblies 26 provided on the entering endless track 23 of the second stocker 102 b.
The process of sorted storage and departure of the hangers 200 at the second stocker 102b is the same as the process of sorted storage and departure of the hangers 200 at the first stocker 102 a.
When the hangers 200 in the second stocker 102b enter the unloading facility 104 through the third connecting portion 105c, they enter the corresponding unloading line 31 through the plurality of diverter assemblies provided on the unloading endless track 24, respectively, and are sorted out (sorted out).
In the above process, there may be a case where the wrong magazine line 25 is entered when the clothes hanger 200 enters the stocker 102, and at this time, the clothes hanger 200 may be returned from the feeding endless track 24 to the feeding endless track 23 through the return track 29 to be re-entered into the magazine line 25.
Effects and effects of the embodiments
According to the stocker 102 and the non-fixed rack stocker sorting system 100 according to the present embodiment, since the stocker 102 includes the entry endless track 23, the exit endless track 24, and the plurality of stockers 25, wherein the entry endless track 23 is formed of a single-piece conveying type conveying track, the hangers 200 loaded with goods can be conveyed to the plurality of stockers 25 in sequence, thereby achieving the purpose of sorting and storing (sorting and storing); the output endless track 24 is constituted by a random conveyance type conveyance track, and can output the hangers 200 from the storage lines 25 at random in a manner that meets the actual output requirements of a plurality of storage lines 25 and improves the conveyance efficiency. Therefore, the warehousing equipment 102 can not only realize the sorting and storing functions, but also quickly convey and transfer the stored clothes racks 200 to the next warehousing equipment 102 or the ex-warehouse equipment 108. The classification storage process can be automatically realized without manual operation, and the whole equipment does not relate to a fixed goods shelf at all.
Further, since the conveying direction of the entrance endless track 23 is opposite to the conveying direction of the exit endless track 24, and the stocker 102 further includes the return track 29, the return track 29 is provided between the entrance endless track 23 and the exit endless track 24, the hangers 200 on the exit endless track 24 can be returned to the entrance endless track 23. Therefore, once the sorting and storage problems occur in the storage line, the clothes hangers 200 can be returned to the entering circular rail 23 through the output circular rail 24 and the return circular rail 29, and then the storage line 25 is re-entered to realize the sorting and storage, so that the sorting accuracy of each storage device 102 is ensured, and the sorting and storage level of the whole storage system 100 without the fixed shelves is improved.
In addition, because the non-fixed-rack warehousing and sorting system 100 of the embodiment adopts a rail form for conveying and storing, fixed racks do not need to be erected, conveying equipment such as a stacker and a shuttle vehicle does not need to be equipped, and the non-fixed-rack warehousing and sorting system is easy to construct and low in cost.
Further, since the return rail 29 has a downstream return end portion 291 and an upstream return end portion 292, the downstream return end portion 291 is provided with a return off-rail assembly 293 and connected to the output endless rail 24 via the return off-rail assembly 293, and the upstream return end portion 292 is provided with a return turn guide connecting member 294 and connected to the entry endless rail 23 via the return turn guide connecting member 294. The hangers 200 on the outgoing endless track 24 can be returned to the incoming endless track 23 through the return track 29. Further, since the incoming circular rail 23 has the carrying rail 63 carrying the hangers 200, and the stocker 102 further has a plurality of diverting assemblies 26 corresponding to the plurality of stocker lines 25 one by one, the diverting assemblies 26 are disposed on the corresponding stocker lines 25 and incoming circular rail 23, the hangers 200 on the incoming circular rail 23 can be guided to different stocker lines 25 by the plurality of diverting assemblies 26 to be sorted and stored.
Further, since the return rail 29 is also provided with a return movement driving part for driving the hanger 200 to perform the return movement, the return movement driving part can drive the hanger 200 to perform the return movement on the return rail 29. The magazine line 25 is further provided with a blocking assembly 28, and the blocking assembly 28 can control whether the clothes hangers 200 on the magazine line 25 enter the circular track 24 for output.
Since the output endless track 24 is constituted by a format type conveying track, the purpose of random conveyance can be well achieved; since the entry endless track 23 is constituted by a bird-hook type conveying track, the object of single piece conveying can be well achieved. Since the conveying direction of the outgoing endless track 24 is opposite to the conveying direction of the incoming endless track 23, the hanging opening 201a of the hook 201 on the outgoing endless track 24 faces the inside of the outgoing endless track 24, and the hanging opening 201a of the hook 201 on the incoming endless track 23 faces the outside of the inside of the incoming endless track 23, the hanger 200 can be smoothly transferred from the outgoing endless track 24 of the one-stage stocker 102 to the incoming endless track 23 of the next-stage stocker 102 and conveyed.
In addition, since the non-fixed rack warehousing sorting system 100 further includes the warehousing equipment 101, the ex-warehouse equipment 104 and a plurality of connecting parts 105, and the warehousing equipment 101 and the first warehousing equipment 102a, the first warehousing equipment 102a and the second warehousing equipment 102b, and the second warehousing equipment 102b and the ex-warehouse equipment 104 are connected through the connecting parts 105, the movement of the hanger 200 between the two corresponding equipments can be smoothly realized through the connecting parts 105.
Further, since the one-piece conveying type conveying rail (the entry endless rail 23, the exit endless rail 30) has the carrying rail 63 carrying the hangers 200, the connecting rail 72 has the upper stage end portion 721 and the lower stage end portion 722, the upper stage end portion 721 is connected to the corresponding random conveying type conveying rail (the entry endless rail 21, the exit endless rail 24) by the movable off-rail assembly 71, and the lower stage end portion 722 is connected to the carrying rail 63 by the turn guide connecting member 73, the hangers 200 on the random conveying type conveying rail can be easily transferred to the carrying rail 63 of the lower stage conveying rail (for example, the) by the movable off-rail assembly 71, the connecting rail 72, and the turn guide connecting member 73.
Further, since the endless track 24 for output has the upstream-stage upstream track segment portion 213a which is upstream in the conveying direction D1 of the hanger 200 and the downstream-stage upstream track segment portion 213b which is downstream from the corresponding movable off-track assembly 71, the upstream-stage upstream track segment portion 213a is higher than the downstream-stage downstream track segment portion 213b, the hanger 200 conveyed to the upstream-stage upstream track segment portion 213a in the conveying direction D1 can be guided by the movable off-track assembly 71 to exit the upstream-stage upstream track segment portion 213a by its own weight.
Further, since the entry endless track 23 has the next-stage upstream track segment portion 651a and the next-stage downstream track segment portion 651b which are upstream and downstream in the conveying direction D4 of the hanger 200 as compared with the curve guide linking member 73, the next-stage upstream track segment portion 651a is higher than the next-stage downstream track segment portion 651b, the movable derailing assembly 71 is higher than the curve guide linking member 73, therefore, the clothes hanger 200 guided by the movable derailing assembly 71 can still slide down along the connecting rail 72 by gravity only and be guided by the turn guide connecting member 73, enters the next-stage downstream track segment portion 651b of the first entering endless track 23a, thereby, the transfer of the clothes hanger 200 from the first discharging endless track 24a to the first entering endless track 23a is achieved, and the transfer process is dependent on only gravity and does not require additional driving force.
The above embodiments are preferred examples of the present invention, and are not intended to limit the scope of the present invention.
For example, in the present embodiment, the number of the stockers 102 is two, and in actual use, the number of the stockers 102 may be one, that is, only the first stocker 102a is provided, and in this case, the output circular track 24 of the first stocker 102a is directly connected to the ex-warehouse 104 through the connection portion 105. In addition, in practical use, the number of the warehousing equipment 102 may be set to be more than two, wherein the warehousing lines 25 of the warehousing equipment 102 located at the most upstream are set to be 50 to 80, the number of the rest warehousing equipment 102 is set to be 15 to 30, and the number of the rest warehousing equipment 102 may be the same or different from each other.
In the present embodiment, although the carrying rail 63 is configured in a non-closed loop shape, the first end 63a and the second end 63b of the carrying rail are both located at the lower position of the second connecting rail section 65, the second end 63b is disposed above the first end 63a with a slight gap therebetween, so that the whole carrying rail 63 is approximately in a loop shape, and the portion of the second end 63b close to the first end 63a is in a pointed shape, so that the clothes hanger 200 can be smoothly moved from the second end 63b to the first end 63a, thereby ensuring the loop movement of the clothes hanger 200 on the entering loop rail 23. However, in practice, the carrier rails may be provided in other non-closed shapes, such as by providing the first end of the carrier rail in the same configuration and position as the first end 63a of the embodiment, and providing the second end of the carrier rail adjacent to and downstream of the last notch 631 disposed along the transport direction D4', provided that it is ensured that the hangers 200 can enter the carrier rail 63 from the first end and be transported along the carrier rail 63 to the respective notch 631 to enter the corresponding storage line 25 and not interfere with the disposition of the return rail 29.
Claims (10)
1. A warehousing device, comprising:
an entrance endless track, an exit endless track, a plurality of storage lines, and a return track,
wherein the entry endless track is formed of a single-piece conveying type conveying track for sequentially conveying the cargo carriers loaded with the cargos to the plurality of storage lines,
the delivery endless track is constituted by a random delivery type delivery track for delivering the cargo carriers randomly from the storage line,
the conveying direction of the entrance endless track is opposite to the conveying direction of the exit endless track,
the return track is provided between the entry endless track and the exit endless track, and is configured to return the cargo vehicle on the exit endless track to the entry endless track.
2. The warehousing device of claim 1, wherein:
wherein the return track has a downstream return end and an upstream return end,
the downstream return end part is provided with a derailing assembly and is connected with the output annular track through the derailing assembly,
the upstream return end portion is provided with a guide connecting member, and is connected to the entry endless track via the guide connecting member.
3. The warehousing device of claim 1, wherein:
wherein the entry endless track has a carrying track for carrying the cargo carrier,
the warehousing equipment is also provided with a plurality of shunting assemblies which correspond to the warehousing lines one by one,
the shunting assembly is arranged on the corresponding warehousing line and the entering annular track and used for enabling the cargo carrier on the annular track to enter the corresponding warehousing line.
4. The warehousing device of claim 1, wherein:
wherein the return track is also provided with a return movement driving part which drives the goods carrier to return and move,
the storage line is also provided with a blocking assembly used for controlling whether the goods carriers on the storage line enter the annular track for output.
5. The warehousing device of claim 1, wherein:
wherein the annular track for entry is constituted by a bird-hook type conveying track,
the output endless track is constituted by a lattice type conveying track,
the cargo carrier comprises a hook having a hook opening, the hook opening of the hook on the annular track for entry faces the outside of the ring of the annular track for entry,
the hanging opening of the hook on the output circular track faces the ring of the output circular track.
6. The utility model provides a there is not fixed goods shelves storage letter sorting system which characterized in that includes:
at least one storage device is arranged on the storage device,
wherein the warehousing equipment is the warehousing equipment of any one of claims 1-5.
7. The non-fixed shelf warehouse sorting system of claim 6, further comprising:
the warehousing equipment is used for warehousing the goods carriers loaded with the goods;
a delivery facility for delivering the cargo carriers out of the warehouse,
the warehousing equipment and the ex-warehouse equipment and the warehousing equipment are connected through connecting rails.
8. The non-fixed rack storage sortation system as claimed in claim 7, wherein:
wherein the warehousing equipment is arranged in a plurality of numbers, the warehousing equipment is arranged between the warehousing equipment and the ex-warehouse equipment in sequence,
two adjacent storage equipment are connected through the connecting track.
9. The non-fixed shelf warehouse sorting system of claim 8, wherein:
wherein the warehousing equipment at least has an annular rail for warehousing, the annular rail for warehousing is composed of a random conveying type conveying rail,
the delivery device at least comprises a delivery annular track, the delivery device is composed of a single-piece conveying type conveying track,
the single-piece conveying type conveying track is provided with a bearing track for bearing the cargo carrier,
the connecting rail has a primary upper end and a secondary lower end,
the upper end part is provided with a movable derailing component and is connected with the corresponding random conveying type conveying track through the movable derailing component,
and the end part of the next stage is provided with a guide connecting component, and the guide connecting component is connected with the corresponding bearing track.
10. The non-fixed shelf warehouse sorting system of claim 8, wherein:
the number of the warehouse lines of the warehouse equipment at the most upstream is 50-80, and the number of the warehouse lines of the rest warehouse equipment is 15-30.
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CN202122061794.0U CN216154644U (en) | 2021-08-30 | 2021-08-30 | Storage equipment and non-fixed goods shelf storage sorting system |
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CN202122061794.0U CN216154644U (en) | 2021-08-30 | 2021-08-30 | Storage equipment and non-fixed goods shelf storage sorting system |
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