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CN215977163U - Enclosure assembly type underwater concrete damage dry land repairing equipment - Google Patents

Enclosure assembly type underwater concrete damage dry land repairing equipment Download PDF

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Publication number
CN215977163U
CN215977163U CN202121916417.4U CN202121916417U CN215977163U CN 215977163 U CN215977163 U CN 215977163U CN 202121916417 U CN202121916417 U CN 202121916417U CN 215977163 U CN215977163 U CN 215977163U
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connecting plate
water stop
arc
plate
water
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练继建
王兆庚
梁超
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Tianjin University
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Tianjin University
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Abstract

The utility model discloses a fence-equipped underwater concrete damaged dry-ground repairing device which mainly comprises a top guardrail, a top platform, an upper arc-shaped connecting plate, an upper rectangular connecting plate, a middle arc-shaped connecting plate, a middle rectangular connecting plate, a bottom arc-shaped connecting plate, a bottom rectangular connecting plate, a bottom apron board and the like. The connecting plates are assembled by bolts and welding and are transported to a construction site by land transportation or water transportation, so that the transportation cost is greatly saved; the fabricated structure has better adaptability and practicability, and the number of the assembled plates is adjusted according to the damage area and the form of the concrete bottom plate, so that dry land environments with different sizes are created, and different working environments are adapted. In addition, 6 water-stopping barriers are constructed by the bottom combined water stopping, and the effect of stopping water at the bottom of concrete can be well achieved.

Description

Enclosure assembly type underwater concrete damage dry land repairing equipment
Technical Field
The utility model relates to a safety danger removing and reinforcing technology of a hydraulic engineering hub, in particular to enclosure equipment type underwater concrete damage dry land repairing equipment.
Background
The safety problem of the hydraulic engineering hub is always a very concerned problem of the country, the society and people, whether the hydraulic engineering hub can safely and stably operate is an important guarantee for well exerting the functions of power generation, flood control, irrigation and the like, and the flood control promotion engineering needs to be implemented, the weak flood control links are solved, the danger removal and reinforcement work and research of the hydraulic engineering hub are enhanced, and the flood control and disaster reduction functions of the hydraulic engineering are improved in the fourteenth five-year planning and 2035 long-term view target compendium of the national economy and social development of the people's republic of China.
The flood discharge energy dissipation buildings of the hydraulic engineering mainly comprise overflow dams (roads), plunge pools, discharge tunnels, hydraulic gates and the like, bear huge high-speed water flow impact force when a hydropower station runs to discharge flood, and a concrete bottom plate of the buildings is very easy to be damaged by scouring, cavitation erosion, abrasion, vibration damage, bottom plate splitting, cracking and the like. After the bottom plate is damaged, huge water flow impact can continuously wash the building foundation, and the dam foundation can be directly damaged seriously. According to statistics, nearly 40% of flood discharge energy dissipation buildings of hydraulic engineering at home and abroad are damaged to different degrees, such as Libby in the United states, Sayano-Shushenskaya in Soviet Union, and energy dissipation protection facilities of hydropower stations such as Wuqiangxi, fishponds, temples and the like in China are damaged. In engineering practice, once the drainage structure is damaged, the safety operation of the whole hydraulic engineering is a huge hidden danger, major safety accidents such as dam break and the like are easily caused along with continuous scouring of the foundation, and the life and property safety of downstream cities and people is seriously threatened.
In the existing research and engineering practice, two repairing modes are adopted for the damaged stilling pool bottom plate, one mode is dry-land operation repairing, and the other mode is direct underwater repairing. The two repair methods are mainly different in different repair environments and repair processes.
(1) For dry land operation repair, the current practice is to pump and drain water in the stilling pool to create a dry repair environment, so that workers can perform pretreatment and post repair on the bottom plate. The method has the advantages that the damaged part can be thoroughly treated, the reinforcing steel bars can be pre-supported in a dry environment, concrete can be poured, the repaired structure and the original structure can be integrated, and the method is firm and durable. However, this method has the disadvantage that the water in the stilling basin needs to be completely pumped out, which is time-consuming and costly.
(2) For direct underwater repair, the underwater concrete is manually submerged to a damaged surface to perform underwater treatment on the damaged surface, and then the damaged part is repaired by using underwater concrete.
The existing two types of repair technologies (dry land operation repair and direct underwater repair) have great defects. First, dry-field repairs require pumping all of the water in the stilling basin, which is extremely time consuming and costly. In addition, the direct underwater repair technology has high difficulty and high cost, the underwater operation has poor treatment effect on the damaged surface, and the underwater concrete has poor strength and durability, so that the repaired bottom plate has poor durability.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the prior art, the utility model provides enclosure assembly type underwater concrete damage dry land repairing equipment, which solves the problems in the prior art that the dry land operation repairing cost is high, the direct underwater repairing technology is difficult, and the processing effect is poor.
The utility model provides a enclose fender assembled underwater concrete damage and restore equipment futilely, mainly includes top guardrail, top platform, upper portion arc connecting plate, upper portion rectangle connecting plate, middle part arc connecting plate, middle part rectangle connecting plate, bottom arc connecting plate, bottom apron board, bottom combination formula stagnant water, supporting beam, top guardrail, top platform, upper portion arc connecting plate, upper portion rectangle connecting plate, middle part arc connecting plate, middle part rectangle connecting plate, bottom arc connecting plate, bottom rectangle connecting plate, bottom combination formula stagnant water are connected in proper order, and supporting beam supports inside the restoration equipment to the layering is laid.
The upper arc-shaped connecting plate, the upper rectangular connecting plate, the middle arc-shaped connecting plate and the middle rectangular connecting plate are of a structure that connecting plate steel plate walls are connected with a support truss, the height of the upper arc-shaped connecting plate is set to be 4-10m, the arc-shaped part is set to be a structure that a quarter of arc with the radius of 1m is connected with a long straight plate with the length of 1m, the height of the upper rectangular connecting plate is set to be 4-10m, and the width of the upper rectangular connecting plate is set to be 4-8 m; the height of the middle arc-shaped connecting plate is set to be 4-10m, the arc-shaped part is set to be a quarter of arc with the radius of 1m, the height of the middle rectangular connecting plate is set to be 4-10m, and the width of the middle rectangular connecting plate is set to be 2-6 m.
The connecting plates adopt a flange and embedded connection mode in the upper and lower layer directions, water stop sealing and bolt fastening are carried out between the plates, and the connecting plates adopt a welding process in the left and right directions.
The bottom arc-shaped connecting plate and the bottom rectangular connecting plate are internally provided with a hydraulic oil cylinder, a vertical water stop and a hydraulic oil cylinder supporting plate, the hydraulic oil cylinder is uniformly distributed inside the bottom arc-shaped connecting plate and the bottom rectangular connecting plate, and the hydraulic oil cylinder is respectively connected with the vertical water stop and the hydraulic oil cylinder supporting plate.
The bottom combined water stop consists of a combined plane water stop and a vertical water stop, and the vertical water stop adopts a longitudinal telescopic mode.
The bottom apron board is connected with a counterweight enclosing board, and the height of the counterweight enclosing board is set to be 0.2-0.3 m.
The supporting cross beam is supported inside the repairing device.
The combined plane water stop is composed of P-type water stop rubber, first omega-type water stop rubber, second omega-type water stop rubber, first I-type water stop, second I-type water stop, a water stop pressing plate, an I-type water stop pressing plate and water stop fastening bolts, and 5 water stop barriers are formed on the plane.
The vertical water stop consists of a vertical water stop rubber soft head and vertical water stop rubber, and the vertical water stop rubber is driven by a hydraulic oil cylinder and can move up and down in the longitudinal direction. And 6 water-stopping barriers are formed by matching with the combined plane water stopping.
And reinforcing rib plates are uniformly distributed outside the bottom arc-shaped connecting plate and the bottom rectangular connecting plate.
Compared with the prior art, the beneficial effects of the utility model or the utility model are embodied in that:
1. the utility model can realize local underwater dry land operation repair of the damaged underwater concrete bottom plate. The repair equipment forms a circle on the concrete damaged surface to keep off to collocation bottom combination formula stagnant water is independently come out the damaged surface for external water, later will equip the water pump drainage in clean, can form a local dry land operation space, and then carries out thorough processing and restoration to the damaged surface, for traditional technique, convenient high efficiency more can effectively shorten construction period, reduce construction cost, and guarantee restoration quality.
2. The utility model adopts an assembly structure, thereby facilitating long-distance transportation. The repairing equipment adopts a plate type assembling process, plates are processed in a factory and then are transported to a construction site in a land or water transportation mode, so that the problem of difficulty in long-distance transportation can be well solved, and the transportation cost can be greatly saved; more importantly, the assembly type structure has better adaptability and practicability, can adapt to damage forms of different sizes, and can create dry land environments of different sizes and adapt to different working environments by adjusting the number of assembled plates according to the damage area and the form of the concrete bottom plate.
3. The utility model adopts a combined water stopping structure design, fully combines a plane water stopping form and a vertical water stopping form respectively, can be well jointed with a concrete bottom plate, can be fully adapted to an uneven bottom plate form, has good water stopping effect, and can be adjusted by a hydraulic oil cylinder to adapt to special conditions such as pits, gullies, small cracks and the like on the concrete bottom plate, thereby improving the water stopping effect on the concrete bottom plate.
The utility model does not need to pump all the water in the absorption basin, only needs to pump the water in the repair equipment, can realize the local dry-land operation of the damaged part in the absorption basin, can greatly shorten the construction period, reduce the construction cost, obtain good construction quality, remove danger and reinforce the hydraulic structure, and ensure the long-term safe operation of the hydraulic junction engineering.
Drawings
FIG. 1 is a front view of a fence-equipped underwater concrete damage dry land restoration equipment;
FIG. 2 is a side view of the apron-equipped underwater concrete damage dry land restoration equipment;
FIG. 3 is a top view of the enclosure-equipped underwater concrete damage dry land restoration equipment;
FIG. 4 is a sectional view of an elevation of the apron-equipped underwater concrete damage dry land restoration equipment;
FIG. 8 is a sectional view A-A of the enclosure-equipped underwater concrete damage dry land restoration equipment;
FIG. 9 is a sectional view of a B-B enclosure-equipped underwater concrete damage dry land restoration device;
FIG. 10 is a C-C section view of the apron-equipped underwater concrete damage dry land restoration equipment;
FIG. 5 is a partial enlarged view of the combined water stopping structure;
FIG. 6 is a cross-sectional view of a bottom rectangular web;
FIG. 7 is a partial enlarged view of the joint of the plates;
FIG. 11 is a first view of a material transportation mode of the enclosure equipment type underwater concrete damage dry land restoration technology;
FIG. 12 is a second view of a material transportation mode of the enclosure equipment type underwater concrete damage dry land restoration technology;
FIG. 13 is a third view of a material transportation mode of the enclosure equipment type underwater concrete damage dry land restoration technology;
reference numbers in the figures: 1 fencing equipment type underwater concrete damage dry land repairing equipment, 2 top fence, 3 top platform, 4 upper arc connecting plate, 5 upper rectangle connecting plate, 6 flange type plate connecting plate, 7 middle rectangle connecting plate, 8 middle arc connecting plate, 9 welding type plate connecting seam, 10 bottom arc connecting plate, 11 bottom rectangle connecting plate, 12 reinforcing rib plate, 13 balance weight coaming plate, 14 bottom apron plate, 15 bottom combined water stop, 16 welding type apron plate connecting seam, 17 supporting beam, 18 connecting plate steel plate wall, 19 supporting truss, 20 hydraulic cylinder, 21 combined type plane water stop, 22 vertical water stop, 23 connecting bolt, 24 flange type plate connecting seam, 25 vertical water stop rubber soft head, 26 vertical water stop hard rubber, 27 hydraulic cylinder supporting plate, 28P type water stop rubber, 29 first omega type water stop rubber, 30 water stop pressing plate, 31 second omega-shaped water stop rubber, 32 first I-shaped water stop, 33 second I-shaped water stop, 34I-shaped water stop pressing plates, 35 water stop fastening bolts, 36 inter-plate water stop, 37 embedded fixing steel plates, 38 cross beam supporting plates, 39 cross beam rib plates, 40 cross beam supports, 41 shore-up supporting frames, 42 hanging beams, 43 cranes, 44 stilling pool bank slopes, 45 concrete bottom plates, 46 equipment supporting frames and 47 transport ships.
Detailed Description
As shown in fig. 1 and 2, the enclosure equipment type underwater concrete damage dry land restoration equipment 1 is formed by sequentially connecting a guardrail 2, a top platform 3, an upper arc-shaped connecting plate 4, an upper rectangular connecting plate 5, a middle arc-shaped connecting plate 8, a middle rectangular connecting plate 7, a bottom arc-shaped connecting plate 10, a bottom rectangular connecting plate 11 and a bottom combined water stop 15, wherein a counterweight enclosure plate 13 is connected to a bottom apron plate 14, and reinforcing rib plates 12 are uniformly distributed outside the bottom arc-shaped connecting plate 10 and the bottom rectangular connecting plate 11 so as to improve the overall strength and the pressure resistance of the equipment; the height of the upper arc-shaped connecting plate 4 is set to be 4-10m, the arc-shaped part is set to be a structure that a quarter of arc with the radius of 1m is connected with a long straight plate with the length of 1m, the height of the upper rectangular connecting plate 5 is set to be 4-10m, and the width is set to be 4-8 m; the height of the middle arc-shaped connecting plate 8 is set to be 4-10m, the arc-shaped part is set to be a quarter of arc with the radius of 1m, the height of the middle rectangular connecting plate 7 is set to be 4-10m, and the width is set to be 2-6 m; the connecting plate adopts a flange and embedded connection mode in the upper-layer and lower-layer directions, water stop 36 between plates is used for sealing and is fastened by bolts 23, and the connecting plate adopts a welding process in the left-right direction, so that the integrity is improved.
As shown in fig. 3 and 4, a guardrail 2 and a top platform 3 are arranged at the top of the enclosure equipment type underwater concrete damage dry land repairing equipment 1 for related personnel to walk or facilitate observation operation and the like; and the supporting beams 17 are arranged in layers in the inner part, and the number of the supporting beams is determined according to the size of the equipment, so that the aim of meeting the overall safety and stability of the equipment is fulfilled.
As shown in fig. 4, 5 and 6, the upper arc-shaped connecting plate 4, the upper rectangular connecting plate 5, the middle arc-shaped connecting plate 8 and the middle rectangular connecting plate 7 are of a structure that the connecting plate steel plate walls 18 are connected with the supporting truss 19, and the materials of the connecting plate steel plate walls 18 and the supporting truss 19 include, but are not limited to, carbon steel, stainless steel and the like.
As shown in fig. 7 and 8, the bottom arc-shaped connecting plate 10 and the bottom rectangular connecting plate 11 are respectively provided with a hydraulic cylinder 20, a vertical water stop 22 and a hydraulic cylinder supporting plate 27, the hydraulic cylinders 20 are uniformly arranged inside the bottom arc-shaped connecting plate 10 and the bottom rectangular connecting plate 11, and are respectively connected with the vertical water stop 22 and the hydraulic cylinder supporting plate 27.
As shown in fig. 9, the combined plane water stop 21 is composed of a P-type water stop rubber 28, a first omega-type water stop rubber 29, a second omega-type water stop rubber 31, a first I-type water stop 32, a second I-type water stop 33, a water stop pressing plate 30, an I-type water stop pressing plate 34, and a water stop fastening bolt 35, and 5 water stop barriers are formed on the plane, so that the infiltration of water flow is reduced to the maximum extent, and a good water stop effect is achieved. The vertical water stop 22 consists of a vertical water stop rubber soft head 25 and a vertical water stop rubber 26, is driven by the hydraulic oil cylinder 20, can move up and down longitudinally, can well adapt to various conditions of a concrete bottom plate, and improves the whole adaptability and water stop effect of the equipment.
As shown in fig. 10, the connecting plate adopts a flange and embedded connection mode in the upper and lower interlayer directions, water stop 36 between plates is used for sealing and bolts 23 are used for fastening, and the embedded fixing steel plate 37 increases the structural integrity and the connection stability.
As shown in fig. 11, 12 and 13, the construction schemes for the fabricated underwater repair personnel, equipment and material lifting include, but are not limited to, the following three types:
firstly, erecting an onshore support frame 41 and a hanging beam 42 at two sides of a plunge pool, and then hoisting equipment required by underwater repair construction into a dry land construction range by utilizing a crane 43;
erecting an onshore support frame 41 on one side of the plunge pool, erecting an upper support frame 46 of the other device on the underwater restoration device, and entering a dry land construction range by using construction equipment required by hoisting by using a hoisting beam 42 and a crane 43;
and thirdly, supporting frames 46 are arranged on two sides of the supporting hanging beam and are erected on the underwater repairing equipment, and the construction equipment is hung into the repairing equipment by using the hanging beam 42 and the crane 43.
The method comprises the following steps:
(1) preparation work in the early stage of repair:
firstly, detecting and identifying projects needing to be repaired in advance by adopting the existing detection equipment, determining parameters such as damaged areas, depths and the like, and knowing the field situation in a reconnaissance mode;
determining the whole size of the required repairing equipment according to the detection result, further determining the number of the required plates, and making a corresponding assembly scheme;
and thirdly, after the scheme is determined, the plates of the repairing device are transported to an engineering site needing repairing, and corresponding arrangement work of the site is carried out.
(2) Repairing site construction work:
firstly, erecting a supporting beam, a hanging beam, a crane and the like on two banks under the condition that the conditions on the two banks are allowed so as to provide conditions for hoisting the repairing equipment, and if the conditions on the two banks are not allowed, hoisting the repairing equipment by adopting a hoisting ship;
hoisting and mounting the repairing equipment, wherein the hoisting and mounting are carried out in a manner of block hoisting, layered assembly, layered domination of supporting beams and layered launching, plates are connected with each other in a welding manner for a bottom connecting plate, the bottom connecting plate is partially sunk into water after the connection of the bottom connecting plate is completed, then a middle connecting plate is hoisted, is connected with the bottom connecting plate through a bolt fastening flange and an embedded type and is welded with the middle connecting plate, the middle connecting plate is partially sunk into the water after the connection of the middle connecting plate is completed, and then the steps are repeated for a top connecting plate;
thirdly, after the repairing equipment is assembled and completely launched, starting the hydraulic oil cylinder 20, preliminarily compressing and adjusting and compressing the vertical water stop 22 to enable the water stop of the equipment to achieve better adaptation and attachment effects, then extracting water in the equipment through a water pump, observing the water pumping flow rate of the water pump and the water descending condition in the repairing equipment in the water pumping process, further converting the water seepage condition of the equipment from the outside to the inside of the equipment, if the water seepage condition is still serious, continuing to start the hydraulic oil cylinder 20, further compressing the vertical water stop 22, if the water stop effect cannot be achieved, adding a configuration block on an apron board at the bottom of the equipment to increase the whole weight of the equipment, further compressing the combined plane water stop 21, if the above mode still cannot meet the requirements, injecting water into a truss structure of the repairing equipment to increase the equipment dead weight, and starting the hydraulic oil cylinder again, and pressurizing the vertical water stop 22 to further increase the contact surface of the water stop, creating a construction environment of a dry land after the water in the device is completely extracted, standing the device in the water for 24 hours, observing the stress and deformation conditions of the device, and entering personnel and equipment to the field to perform treatment and repair work on the damaged surface after the device is ensured to be safe and free of hidden danger.
(3) And (3) repairing completion acceptance work:
firstly, after the repair is finished, detecting and accepting the treatment effect of the damaged surface;
secondly, after the inspection and acceptance are qualified, filling water into the repairing equipment, removing the balance weight on the apron board 14 at the bottom, extracting the water in the truss, lifting the equipment after the water in the equipment is level with the external water, and dismantling the equipment by adopting a mode completely opposite to that in the assembling process: layered water discharging, layered dismantling of a supporting beam, layered dismantling and block hoisting.
The method or arrangement used in the above-mentioned devices is not limited to a certain method or arrangement, and any other technique that can apply the principle of the present invention or change the method or arrangement used in the above-mentioned devices based on the present invention is within the technical scope of the present system and the protection scope of the present patent.

Claims (10)

1. The utility model provides a enclose fender assembled underwater concrete damage equipment of restoreing futilely which characterized in that mainly includes top guardrail, top platform, upper portion arc connecting plate, upper portion rectangle connecting plate, middle part arc connecting plate, middle part rectangle connecting plate, bottom arc connecting plate, bottom rectangle connecting plate, bottom skirtboard, bottom combination formula stagnant water, supporting beam, top guardrail, top platform, upper portion arc connecting plate, upper portion rectangle connecting plate, middle part arc connecting plate, middle part rectangle connecting plate, bottom arc connecting plate, bottom combination formula stagnant water are connected in proper order, and supporting beam supports inside the restoration equipment to the layering is laid.
2. The repair kit of claim 1, wherein: the upper arc-shaped connecting plate, the upper rectangular connecting plate, the middle arc-shaped connecting plate and the middle rectangular connecting plate are of a structure that connecting plate steel plate walls are connected with a support truss, the height of the upper arc-shaped connecting plate is set to be 4-10m, the arc-shaped part is set to be a structure that a quarter of arc with the radius of 1m is connected with a long straight plate with the length of 1m, the height of the upper rectangular connecting plate is set to be 4-10m, and the width of the upper rectangular connecting plate is set to be 4-8 m; the height of the middle arc-shaped connecting plate is set to be 4-10m, the arc-shaped part is set to be a quarter of arc with the radius of 1m, the height of the middle rectangular connecting plate is set to be 4-10m, and the width of the middle rectangular connecting plate is set to be 2-6 m.
3. The repair kit of claim 1, wherein: the connecting plates adopt a flange and embedded connection mode in the upper and lower layer directions, water stop sealing and bolt fastening are carried out between the plates, and the connecting plates adopt a welding process in the left and right directions.
4. The repair kit of claim 1, wherein: the bottom arc-shaped connecting plate and the bottom rectangular connecting plate are internally provided with a hydraulic oil cylinder, a vertical water stop and a hydraulic oil cylinder supporting plate, the hydraulic oil cylinder is uniformly distributed inside the bottom arc-shaped connecting plate and the bottom rectangular connecting plate, and the hydraulic oil cylinder is respectively connected with the vertical water stop and the hydraulic oil cylinder supporting plate.
5. The repair kit of claim 1, wherein: the bottom combined water stop consists of a combined plane water stop and a vertical water stop, and the vertical water stop adopts a longitudinal telescopic mode.
6. The repair kit of claim 1, wherein: the bottom apron board is connected with a counterweight enclosing board, and the height of the counterweight enclosing board is set to be 0.2-0.3 m.
7. The repair kit of claim 1, wherein: the supporting cross beam is supported inside the repairing device.
8. The repair kit of claim 5, wherein: the combined plane water stop is composed of P-type water stop rubber, first omega-type water stop rubber, second omega-type water stop rubber, first I-type water stop, second I-type water stop, a water stop pressing plate, an I-type water stop pressing plate and water stop fastening bolts, and 5 water stop barriers are formed on the plane.
9. The repair kit of claim 4, wherein: the vertical water stop consists of a vertical water stop rubber soft head and vertical water stop rubber, and the vertical water stop rubber is driven by a hydraulic oil cylinder and can move up and down in the longitudinal direction.
10. The repair kit of claim 1, wherein: and reinforcing rib plates are uniformly distributed outside the bottom arc-shaped connecting plate and the bottom rectangular connecting plate.
CN202121916417.4U 2021-08-16 2021-08-16 Enclosure assembly type underwater concrete damage dry land repairing equipment Active CN215977163U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121916417.4U CN215977163U (en) 2021-08-16 2021-08-16 Enclosure assembly type underwater concrete damage dry land repairing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121916417.4U CN215977163U (en) 2021-08-16 2021-08-16 Enclosure assembly type underwater concrete damage dry land repairing equipment

Publications (1)

Publication Number Publication Date
CN215977163U true CN215977163U (en) 2022-03-08

Family

ID=80519102

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121916417.4U Active CN215977163U (en) 2021-08-16 2021-08-16 Enclosure assembly type underwater concrete damage dry land repairing equipment

Country Status (1)

Country Link
CN (1) CN215977163U (en)

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