CN215786716U - Flange joint processing is with pouring device that has quantitative watering - Google Patents
Flange joint processing is with pouring device that has quantitative watering Download PDFInfo
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- CN215786716U CN215786716U CN202122140787.XU CN202122140787U CN215786716U CN 215786716 U CN215786716 U CN 215786716U CN 202122140787 U CN202122140787 U CN 202122140787U CN 215786716 U CN215786716 U CN 215786716U
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Abstract
The utility model discloses a pouring device with quantitative pouring for flange joint processing, which comprises a main frame, a pouring ladle assembly and a hydraulic cylinder, wherein the pouring ladle assembly is arranged in the middle part above the inside of the main frame; the ladle assembly comprises: the filling cylinder is connected between the two ends of the lower part of the support frame; the hydraulic cylinder is arranged in the middle of the top end inside the support frame; the guide push plate is connected to the bottom end of the hydraulic cylinder; and the graduated scale is embedded in the front end surface of the perfusion barrel. The flange joint processing is with the pouring device who has the ration watering through the design that the electrical property links to each other between driving motor and the linking piece, makes it have enough power to slide clockwise about the outside of track to link up the piece, is fixed in the guide strut of linking piece bottom this moment, pours ejection of compact pipeline and can move with it synchronous together to satisfy the adjustment of pouring the ejection of compact pipeline position.
Description
Technical Field
The utility model relates to the technical field of flange joint machining, in particular to a pouring device with quantitative pouring for flange joint machining.
Background
A flange joint is an appliance applied to flange sealing. The flange joint is widely used, and flange rubber joints, flange expansion joints, flange force transfer joints, flange hose joints and the like are collectively called flange joints, that is, the flange joints are connected by flanges. At present, in the flange joint processing, in order to improve the processing safety factor, a pouring device is mostly needed to be used for pouring the metal solution.
Most of pouring devices in the market do not have quantitative pouring structures, the pouring amount needs to be controlled manually, metal solution is wasted seriously, and the processing cost is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a pouring device with quantitative pouring for flange joint processing, which solves the problems that most of pouring devices in the market proposed in the background art do not have a quantitative pouring structure, the pouring amount needs to be manually controlled, the waste of metal solution is serious, and the processing cost is increased.
In order to achieve the purpose, the utility model provides the following technical scheme: a casting apparatus with quantitative pouring for flange joint processing, comprising:
a main frame;
further comprising:
the casting ladle assembly is arranged in the middle of the upper part of the interior of the main frame, and a flow controller is arranged in the middle of the upper part of the main frame;
the ladle assembly comprises:
the filling cylinder is connected between the two ends of the lower part of the support frame;
the hydraulic cylinder is arranged in the middle of the top end inside the support frame;
the guide push plate is connected to the bottom end of the hydraulic cylinder;
the graduated scale is embedded in the front end surface of the irrigation cylinder, and the middle part of the bottom end of the irrigation cylinder is connected with a switching pipe orifice;
the pouring and discharging pipeline is connected to the bottom end of the adapter pipe orifice;
the conversion assembly is arranged in the middle of the inner side of the main frame;
the liquid collecting bin is arranged on the left side below the inner part of the main frame, and a receiving platform is arranged below the right side inside the main frame;
the scraping frame is sleeved outside the bearing table, and a push plate is arranged on the right side of the scraping frame.
Preferably, the support frame is fixedly connected with the filling cylinder, and the filling cylinder and the hydraulic cylinder are positioned on the same vertical central axis.
Preferably, the guide push plate forms a lifting structure through a hydraulic cylinder, and the thickness of the guide push plate is consistent with the indexing value of the graduated scale.
Preferably, the filling cylinder and the adapter pipe orifice are positioned on the same vertical central axis, the adapter pipe orifice and the filling discharge pipeline are movably connected, and the filling cylinder, the adapter pipe orifice and the filling discharge pipeline are communicated with each other.
Preferably, the conversion assembly comprises:
the disc is provided with a track on the circumference of the bottom end of the disc;
the bottom end of the connecting block is connected with the pouring discharge pipeline through a guide support rod;
a driving motor installed at a right side of the joining block.
Preferably, the disc is of a hollow structure, and the inner diameter of the disc is matched with the outer diameter of the filling cylinder.
Preferably, the tracks are distributed annularly, and the connecting blocks and the tracks form a transmission structure through a driving motor.
Preferably, the connection block and the guide support rod are of an integrated structure, and the guide support rod is fixedly connected with the pouring discharge pipeline.
Preferably, the inner diameter of the scraping frame is matched with the outer diameter of the bearing table, and the scraping frame is fixedly connected with the push plate.
Preferably, the clamping arms are symmetrically distributed about a vertical central axis of the main clamping seat, the main clamping seat is movably connected with the clamping arms, and the clamping arms are tightly attached to the buffer gasket.
The utility model provides a pouring device with quantitative pouring for flange joint processing, which has the following beneficial effects: this flange joint processing is with pouring device that has quantitative watering, adopts the part structure in the ladle subassembly to realize the control to the once pouring flow of metal solution to avoid the metal solution to pour into a mould too much, cause the waste on the cost and the time, bring the convenience for the process after the follow-up shaping.
1. The hydraulic cylinder drives the guide push plate to move towards the interior of the pouring cylinder or stretch out and draw back, so that the metal solution can be pushed towards the direction of the adapter pipe orifice by means of the guide push plate, wherein the hydraulic cylinder controls the driving state of the hydraulic cylinder through the flow controller, the pushing progress of the hydraulic cylinder is made to accord with a division value of the graduated scale each time, the pouring amount can be accurately controlled, and a worker can judge the residual amount of the metal solution by observing the corresponding position of the guide push plate on the graduated scale each time.
2. The adapter pipe orifice can rotate clockwise around the outside of the injection cylinder by means of the driving of parts in the conversion assembly, so that the communication state between the adapter pipe orifice and the injection cylinder is ensured, the arrangement position of the adapter pipe orifice is adjusted, the flexibility of the adapter pipe orifice is improved, and the requirement of simultaneously processing a plurality of flange joints is met; the outer side part of the push plate fixed with the bearing table is held and pushed towards the left side direction of the bearing table, so that redundant metal solution above the bearing table can be quickly scraped into the liquid collecting bin, and the cleanness of the upper part of the bearing table is maintained.
3. According to the utility model, through the design of electrical connection between the driving motor and the connecting block, the connecting block has enough power to slide clockwise around the outside of the track, and the guide support rod fixed at the bottom end of the connecting block and the pouring and discharging pipeline can synchronously move together, so that the adjustment of the pouring position of the pouring and discharging pipeline is met.
Drawings
FIG. 1 is a schematic view showing the overall structure of a pouring device for flange joint processing with quantitative pouring according to the present invention;
FIG. 2 is a schematic top view of a transfer assembly for a casting apparatus with dosing for flanged joint manufacturing according to the present invention;
fig. 3 is a schematic perspective view of a pouring cylinder with a pouring device for quantitative pouring for flange joint processing according to the present invention.
In the figure: 1. a main frame; 2. a ladle assembly; 201. a support frame; 202. filling a cylinder; 203. a hydraulic cylinder; 204. a guide push plate; 205. a graduated scale; 206. switching the pipe orifice; 207. filling a discharge pipeline; 3. a flow controller; 4. a conversion component; 401. a disc; 402. a track; 403. a joining block; 404. a drive motor; 405. a guide strut; 5. a liquid collecting bin; 6. a receiving table; 7. scraping the frame; 8. a push plate.
Detailed Description
As shown in fig. 1 and 3, a pouring apparatus for flange joint processing with quantitative pouring includes: a main frame 1; further comprising: the casting ladle assembly 2 is arranged in the middle of the upper part of the interior of the main frame 1, and the flow controller 3 is arranged in the middle of the upper part of the main frame 1; the ladle assembly 2 includes: the device comprises a support frame 201, wherein an injection cylinder 202 is connected between two ends of the lower part of the support frame 201; the hydraulic cylinder 203 is arranged in the middle of the top end of the interior of the supporting frame 201, the supporting frame 201 is fixedly connected with the perfusion cylinder 202, and the perfusion cylinder 202 and the hydraulic cylinder 203 are positioned on the same vertical central axis; the guide push plate 204 is connected to the bottom end of the hydraulic cylinder 203, the graduated scale 205 is embedded in the front end surface of the pouring cylinder 202, the guide push plate 204 forms a lifting structure through the hydraulic cylinder 203, and the thickness of the guide push plate 204 is consistent with the indexing value of the graduated scale 205; the hydraulic cylinder 203 drives the guide push plate 204 to move towards the interior of the pouring cylinder 202 or stretch and retract, so that the metal solution can be pushed towards the direction of the adapter tube opening 206 by means of the guide push plate 204, wherein the hydraulic cylinder 203 controls the self-driven state through the flow controller 3, the pushing progress at each time is made to accord with a division value of the graduated scale 205, the pouring amount can be accurately controlled, and a worker can judge the residual amount of the metal solution by observing the corresponding position of the guide push plate 204 on the graduated scale 205 at each time; the middle of the bottom end of the filling cylinder 202 is connected with a changeover pipe orifice 206; the pouring discharge pipeline 207 is connected to the bottom end of the adapter nozzle 206, the pouring cylinder 202 and the adapter nozzle 206 are positioned on the same vertical central axis, the adapter nozzle 206 and the pouring discharge pipeline 207 are movably connected, and the pouring cylinder 202, the adapter nozzle 206 and the pouring discharge pipeline 207 are communicated with each other; the adapter tube orifice 206 can rotate clockwise around the outside of the filling cylinder 202 by means of the driving of parts in the conversion assembly 4, so that the communication state between the adapter tube orifice and the filling cylinder is ensured, the arrangement position of the adapter tube orifice 206 is adjusted, the flexibility of the adapter tube orifice 206 is improved, and the requirement of simultaneously processing a plurality of flange joints is met; the liquid collecting bin 5 is arranged on the left side below the inner part of the main frame 1, and the receiving platform 6 is arranged below the right side inside the main frame 1; the scraping frame 7 is sleeved outside the receiving table 6, and a push plate 8 is arranged on the right side of the scraping frame 7; the inner diameter of the scraping frame 7 is matched with the outer diameter of the receiving platform 6, the scraping frame 7 is fixedly connected with the push plate 8, the outer side part of the push plate 8 fixed with the receiving platform 6 is held and pushed towards the left side direction of the receiving platform 6, so that redundant metal solution above the receiving platform 6 can be quickly scraped into the liquid collecting bin 5, and the cleanness of the upper part of the receiving platform 6 is maintained.
As shown in fig. 2, a conversion assembly 4 installed at the inner middle portion of the main frame 1; the conversion assembly 4 includes: a disc 401, wherein a track 402 is arranged on the periphery of the bottom end of the disc 401, the disc 401 is of a hollow structure, and the inner diameter of the disc 401 is matched with the outer diameter of the perfusion cylinder 202; the connecting block 403 is connected to the bottom end of the track 402, the driving motor 404 is installed on the right side of the connecting block 403, the track 402 is distributed annularly, the connecting block 403 and the track 402 form a transmission structure through the driving motor 404, the bottom end of the connecting block 403 is connected to the pouring discharge pipeline 207 through the guide support rod 405, the connecting block 403 and the guide support rod 405 are integrated, the guide support rod 405 and the pouring discharge pipeline 207 are fixedly connected, the connecting block 403 has enough power to slide clockwise around the outside of the track 402 through the design of electrical connection between the driving motor 404 and the connecting block 403, and at the moment, the guide support rod 405 fixed to the bottom end of the connecting block and the pouring discharge pipeline 207 can synchronously move together with the connecting block 403 to meet the requirement of adjusting the pouring position of the pouring discharge pipeline 207.
In summary, when the pouring device with quantitative pouring is used for processing the flange joint, firstly, according to the structure shown in fig. 1-3, the main frame 1 and the supporting frame 201 are fixed, the supporting force is provided for the hydraulic cylinder 203 and the pouring cylinder 202 by the supporting frame 201, so that the structure can be continuously and stably used, at this time, the flange joint mold is placed above the receiving platform 6, then, through the design of electrical connection between the driving motor 404 and the connecting block 403, the connecting block 403 has enough power to slide clockwise around the outside of the track 402, meanwhile, the guiding support rod 405 and the pouring discharging pipeline 207 fixed at the bottom end of the connecting block 403 can synchronously move together with the connecting block, so as to adjust the pouring position of the pouring discharging pipeline 207, so that the output port of the pouring discharging pipeline 207 and the flange joint mold are on the same central axis vertical line, then, the flow value of the flow controller 3 is preset in advance, the flow controller 3 and the hydraulic cylinder 203 are matched with each other for use, so as to drive the guide push plate 204 to move towards the interior of the filling cylinder 202 or stretch and retract, thereby the metal solution can be pushed towards the direction of the adapter pipe orifice 206 by means of the guide push plate 204 until the metal solution is fed into the mold cavity by the filling discharge pipeline 207, wherein the hydraulic cylinder 203 is controlled by the flow controller 3 to be in a self-driven state, the pushing progress at each time is in accordance with one division value of the graduated scale 205, a worker can know the residual amount of the metal solution according to any value of the graduated scale 205 corresponding to the guide push plate 204, thereby reminding the worker to timely supplement the metal solution into the filling cylinder 202, at the moment, after the flange joint mold above the bearing table 6 is filled with a fixed amount of the metal solution, the filling discharge pipeline 207 is driven by parts in the conversion assembly 4 to rotate clockwise around the exterior of the filling cylinder 202, thereby realize the regulation to adapter tube mouth 206 locating position when guaranteeing the intercommunication state between the two, be favorable to promoting adapter tube mouth 206's flexibility, for moving flange joint mould provides the space, the staff through holding and accepting the platform 6 push pedal 8 outside positions of fixing mutually, and promote towards accepting the platform 6 left side direction, make it can be struck off to collect liquid 5 in by the unnecessary metal solution of accepting the platform 6 top fast, thereby can regularly clear up the maintenance to accepting the platform 6.
Claims (9)
1. A casting apparatus with quantitative pouring for flange joint processing, comprising:
a main frame (1);
it is characterized by also comprising:
the casting ladle assembly (2) is arranged in the middle of the upper part of the interior of the main frame (1), and a flow controller (3) is arranged in the middle of the upper part of the main frame (1);
the ladle assembly (2) comprises:
the device comprises a support frame (201), wherein an injection cylinder (202) is connected between the two ends of the lower part of the support frame (201);
the hydraulic cylinder (203) is arranged in the middle of the top end of the interior of the support frame (201);
the guide push plate (204) is connected with the bottom end of the hydraulic cylinder (203);
the scale (205) is embedded in the front end surface of the perfusion barrel (202), and the middle of the bottom end of the perfusion barrel (202) is connected with a switching pipe orifice (206);
a pouring and discharging pipeline (207) connected to the bottom end of the adapter nozzle (206);
a conversion assembly (4) mounted at the inner middle part of the main frame (1);
the liquid collecting bin (5) is arranged on the left side of the lower part in the main frame (1), and the receiving platform (6) is arranged below the right side in the main frame (1);
the scraping frame (7) is sleeved outside the bearing table (6), and a push plate (8) is arranged on the right side of the scraping frame (7).
2. The pouring device with quantitative pouring for flange joint processing according to claim 1, characterized in that the supporting frame (201) and the pouring cylinder (202) are fixedly connected, and the pouring cylinder (202) and the hydraulic cylinder (203) are located on the same vertical central axis.
3. The pouring device with quantitative pouring for flange joint processing according to claim 1, characterized in that the guide push plate (204) is constructed in a lifting structure by a hydraulic cylinder (203), and the thickness of the guide push plate (204) is consistent with the graduation value of the graduated scale (205).
4. The pouring device with quantitative pouring for flange joint processing according to claim 1, characterized in that the pouring cylinder (202) and the adapter nozzle (206) are located on the same vertical central axis, the adapter nozzle (206) and the pouring discharge pipe (207) are movably connected, and the pouring cylinder (202), the adapter nozzle (206) and the pouring discharge pipe (207) are communicated with each other.
5. A pouring device with dosing for flange joint processing according to claim 1, characterized in that the conversion assembly (4) comprises:
the disc (401), a track (402) is arranged on the bottom end of the disc (401) in a circle;
the bottom end of the connecting block (403) is connected with the bottom end of the track (402), and the bottom end of the connecting block (403) is connected with the pouring and discharging pipeline (207) through a guide support rod (405);
a driving motor (404) installed at a right side of the joint block (403).
6. The pouring device for flange joint processing with quantitative pouring of claim 5, characterized in that the disc (401) is hollow and the inner diameter of the disc (401) is matched with the outer diameter of the pouring cylinder (202).
7. The pouring device with quantitative pouring for flange joint processing according to claim 5, characterized in that the track (402) is annularly distributed, and the connecting block (403) forms a transmission structure with the track (402) through the driving motor (404).
8. A pouring device with quantitative pouring for flange joint processing according to claim 5, characterized in that the joining block (403) and the guide strut (405) are integrated, and the guide strut (405) and the pouring discharge pipe (207) are fixedly connected.
9. The pouring device with quantitative pouring function for flange joint processing according to claim 1, wherein the inner diameter of the scraping frame (7) is matched with the outer diameter of the receiving platform (6), and the scraping frame (7) is fixedly connected with the pushing plate (8).
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CN202122140787.XU CN215786716U (en) | 2021-09-06 | 2021-09-06 | Flange joint processing is with pouring device that has quantitative watering |
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CN202122140787.XU CN215786716U (en) | 2021-09-06 | 2021-09-06 | Flange joint processing is with pouring device that has quantitative watering |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118107052A (en) * | 2024-04-01 | 2024-05-31 | 湖北省工业建筑集团安装工程有限公司 | Device and process for pouring large-size ultra-thick curved surface UHPC arc-shaped component |
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2021
- 2021-09-06 CN CN202122140787.XU patent/CN215786716U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118107052A (en) * | 2024-04-01 | 2024-05-31 | 湖北省工业建筑集团安装工程有限公司 | Device and process for pouring large-size ultra-thick curved surface UHPC arc-shaped component |
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