CN215514358U - Automatic assembling and packaging system for elbow flat gasket sealing ring - Google Patents
Automatic assembling and packaging system for elbow flat gasket sealing ring Download PDFInfo
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- CN215514358U CN215514358U CN202023076528.7U CN202023076528U CN215514358U CN 215514358 U CN215514358 U CN 215514358U CN 202023076528 U CN202023076528 U CN 202023076528U CN 215514358 U CN215514358 U CN 215514358U
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Abstract
The utility model discloses an automatic assembling and packaging system for an elbow flat gasket sealing ring, which comprises a feeding section, an assembling section, a packaging section and a boxing section which are connected in sequence; the assembly section and the packaging section are used for conveying materials through a product line supply device; the assembly section comprises an indexing table and a plurality of stations which are arranged around the indexing table in an equal angle mode; and a plurality of assembling fixtures corresponding to the stations are arranged on the indexing table in a surrounding manner at equal angles. The utility model integrates the assembling, packaging and boxing processes, automatically links the processes, does not need manual labor, and has high efficiency and good working stability. The assembly section adopts the dividing table, and a plurality of stations are simultaneously processed around the dividing table, so that the processing efficiency is high.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment, and particularly relates to an automatic assembling and packaging system for an elbow flat gasket sealing ring.
Background
In the prior art, most joints are scattered in stations in the assembling process, and the manual work participates in most processes, so that the assembling efficiency is high, the assembling error is large, and a customized full-automatic assembling line is lacked.
Disclosure of Invention
Aiming at the current defects, the utility model provides an automatic assembly and packaging system for an elbow flat gasket sealing ring, which is full-automatic in work, good in work stability and high in assembly efficiency.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
an automatic assembling and packaging system for an elbow flat gasket sealing ring is characterized by comprising a feeding section, an assembling section, a packaging section and a boxing section which are sequentially connected; the assembly section and the packaging section are used for conveying materials through a product line supply device;
the assembling section comprises an index plate and a plurality of stations which are arranged around the periphery of the index plate and are arranged at equal angles; and a plurality of assembling fixtures corresponding to the stations are arranged on the index plate in an equiangular surrounding manner.
Preferably, the feeding section comprises a material table, a detection device and a first arm robot;
the material platform comprises a belt, a material tray and a servo motor, wherein the belt is provided with accessories, the material tray is placed on the accessories and is arranged on the belt at intervals up and down, the servo motor drives the belt, and the belt drives the material tray to move up and down;
the detection device is positioned on one side of the material table and comprises a CCD camera and a detection table;
the first arm robot is arranged on one side of the material table and performs actions of taking materials from the material table to the detection table and taking materials from the detection table to the multi-station joint assembling device.
Preferably, the material loading section further comprises a material emptying area, and when the materials in the material tray are used up, the first arm robot performs an action of taking the current material tray to the material emptying area.
Preferably, the assembling section comprises a material receiving station, a nut assembling station, a V-shaped gasket plasticity station, an annular rubber placing station and an ethylene thread protecting sleeve station;
the nut assembling station comprises a two-degree-of-freedom lead screw mechanical arm, a nut clamping device, an automatic nut locking device and a first vibrating disc;
the V-shaped gasket station comprises a two-degree-of-freedom cylinder mechanical arm, a V-shaped gasket clamping device and a second vibrating disc;
the V-shaped gasket plastic station comprises a pressurizing cylinder and a plastic clamp;
the annular rubber placing station comprises a two-degree-of-freedom cylinder mechanical arm, an annular rubber ring clamping device, an annular rubber ring placing device and a third vibrating disc;
the ethylene thread protective sleeve station comprises a two-degree-of-freedom cylinder mechanical arm, a polyethylene thread protective sleeve clamping device and a fourth vibrating disc.
Preferably, the assembly fixture is arranged on the index plate and comprises a station cylinder, a linear guide rail and a joint fixture which are sequentially extended along the radial direction of the index plate, the output end of the station cylinder is connected with the linear guide rail, and the end part of the linear guide rail is provided with the joint fixture.
Preferably, the product line supplying device comprises a first transmission line and a second transmission line which are connected, the first transmission line is arranged on one side of the assembling section, the side is close to the tail end station, and the second transmission line is arranged between the packaging section and the assembling section.
Preferably, the packaging section comprises a PE film wrapping coil stock, a hopper, a sealing machine, a discharge port and a conveying belt;
the hopper sets up PE diolame coil stock below, the capper sets up the hopper lower extreme, the discharge gate sets up the capper below, conveyer belt one end sets up in the discharge gate below, and the other end sets up the vanning section front side.
Preferably, the packing section sequentially comprises a second robot arm, a packing sub-section, a packing box sealing sub-section and a packing box binding sub-section;
the packing sub-working section comprises a first conveying belt, a packing box placing position is arranged on the first conveying belt, the second robot arm carries the packing box to the packing box placing position, and the second robot arm takes the L-shaped oil pipe joint assembly part with the front section coated with the film and places the L-shaped oil pipe joint assembly part in the packing box;
the packaging box sealing sub-section comprises a second conveying belt and a packaging box sealing machine, wherein the packaging box sealing machine is arranged on the second conveying belt and comprises an adjustable constraint clamp, a packaging box sealing device, an adjustable pressing device and a sealing device;
the packing box binding sub-section comprises a binding device, and the binding device is arranged at the tail end of the second conveying belt.
Preferably, the packing box sealing section includes adjustable restraint anchor clamps, adjustable restraint anchor clamps include direction section and centre gripping section, the direction section includes a pair of deflector that is the splayed setting, the centre gripping section includes a pair of parallel arrangement, connects the grip block at the deflector rear end.
Preferably, the packaging box sealing section further comprises a packaging box sealing device, an adjustable pressing device and a glue sealing device, the packaging box sealing device is arranged above the clamping section and comprises picking rods, a stop block, a pressing rod and the adjustable pressing device, and the picking rods are arranged on two sides and used for picking packaging box covers on two side edges; the stop block is arranged in front of the advancing direction of the packing box and used for pressing down the front side cover of the packing box; the pressing rod is arranged behind the advancing direction of the packing box and used for pressing down the back side cover of the packing box; the adjustable pressing device comprises a V-shaped pressing plate used for pressing the box cover of the packing box on the packing box, a V-shaped notch is arranged in the middle of the V-shaped pressing plate, and the V-shaped notch is arranged opposite to the advancing direction of the packing box.
The technical scheme can obtain the following beneficial effects:
the utility model integrates the assembling, packaging and boxing processes, automatically links the processes, does not need manual labor, and has high efficiency and good working stability. The assembly section adopts the graduated disk, and a plurality of stations are around the simultaneous processing around the graduated disk, and machining efficiency is high. The feeding section adopts an arm robot to automatically carry materials for detection and carry the materials qualified in detection to the next procedure, and also adopts the combination of a belt and a material tray, after the current material tray is used up, the lower material tray is automatically lifted to the current layer, and the feeding operation is continued; the used material tray is conveyed to the empty material area on one side by the arm robot, so that the automation degree is high; the assembly section utilizes the graduated disk to decompose the assembly task into 6 steps, accomplishes an assembly task respectively, and the product supplies the line device to carry the packing section with the assembly body, and the packing section is with assembly body parcel PE envelope material, utilizes arm robot to place finished product to packing box in the packing section, counts simultaneously, carries out the sticky tape joint sealing again, and the operation is binded to the ribbon. The whole operation process does not need human intervention, and the intelligent degree is high.
Drawings
Fig. 1 is an overall schematic view of the present invention.
Fig. 2 is a schematic view of the loading section.
Fig. 3 is a schematic view of an assembly segment.
Fig. 4 is a schematic view of a packaging segment.
Fig. 5 is a schematic view of a packing section.
In the figure:
10. a feeding section, 11, a material tray, 12, a first arm robot, 13, a detection device, 201, a workbench, 202, a first vibration tray, 203, a nut assembling station, 204, a V-shaped gasket station, 205, a second vibration tray, 206, a V-shaped gasket plasticity station, 207, a ring rubber placing station, 208, a third vibration tray, 209, a fourth vibration tray, 210, an ethylene screw thread protecting sleeve station, 211, an index plate, 212, a station cylinder, 213, a linear guide rail, 214, a joint clamp, 3, a first transmission line, 4, a second transmission line, 50, a packaging section, 51, PE film wrapping materials, 52, a hopper, 53, a sealing machine, 54, a discharge port, 55, a conveying belt, 600, a packaging section, 601, a second robot arm, 602, a first conveying belt, 603, a packaging box, 604, an adjustable constraint clamp, 605, a second conveying belt, 606, a sealing machine, 607. a frame body 608, a glue sealing device 609, a bundling device 610 and a third conveying belt.
Detailed Description
The utility model is further described below with reference to the accompanying drawings:
as shown in fig. 1, the utility model discloses an automatic assembly and packaging system for an elbow flat gasket sealing ring, which comprises a feeding section 1, an assembly section, a packaging section 50 and a packing section 600 which are connected in sequence; material transport between the assembly section and the packaging section 50 is provided by product line supply means.
As shown in fig. 2, the loading section 1 includes a material table, a detection device 13, and a first arm robot 12. The material platform comprises a belt, a material tray 11 and a servo motor, wherein the belt is provided with accessories, the material tray 11 is placed on the accessories, the material tray 11 is arranged on the belt at intervals up and down, the servo motor drives the belt, and the belt drives the material tray 11 to move up and down; the material platform still includes empty material district, and after the material was used up in current material dish 11, first arm robot 12 will be present material dish 11 and take to empty material district, and servo motor drive belt, belt drive lower floor material dish 11 move up to present layer, realize the automatic switch-over of material dish 11.
The detection device 13 is positioned on one side of the material table and comprises a CCD camera and a detection table; first arm robot 12 sets up in material platform one side, takes the material to examining the test table from the material platform, detects qualified back again with the material from examining the test table and take the material to the assembly segment. The whole process is automatically controlled, and labor force is liberated.
Referring to fig. 3, the assembling section includes an index plate 211 and a plurality of stations disposed around the index plate 211 and at equal angles; a plurality of assembling fixtures corresponding to the stations are arranged on the index plate 211 in an equiangular surrounding manner.
The assembly fixture is arranged on the indexing disc 211 and comprises a station air cylinder 212, a linear guide rail 213 and a joint fixture 214 which are sequentially lengthened along the radial direction of the indexing disc 211, the linear guide rail 213 is connected to the output end of the station air cylinder 212, and the joint fixture 214 is arranged at the end of the linear guide rail 213. The station cylinder 212 pushes the linear guide 213 to push the joint jig 214 to the receiving position, and the joint jig 214 receives the L-shaped tubing joint supplied from the first arm robot 12 in the previous station.
Aiming at the L-shaped oil pipe joint processed by the utility model, the stations comprise six stations, namely a material receiving station, a nut assembling station 203, a V-shaped gasket station 204, a V-shaped gasket plastic station 206, an annular rubber placing station 207 and an ethylene thread protective sleeve station 210, and during assembly, the L-shaped oil pipe joint is assembled at the six stations at the same time, so that the efficiency is high.
At the material receiving station, the station cylinder 212 pushes the linear guide 213 to extend the joint clamp 214 to a suitable position for gripping the L-shaped tubing joint supplied by the first arm robot 13.
The nut assembling station 203 comprises a two-degree-of-freedom screw rod assembly, a nut clamping device, an automatic nut locking device and a first vibrating disc 202; the indexing disc 211 rotates a station to the nut assembling station 203, and the nut clamping device clamps the vibrating disc 202 and the nuts supplied by the rails to the upper part of the L-shaped oil pipe joint and places the nuts, and then the nuts are locked by the automatic nut locking device.
The indexing disc 211 rotates one station to the V-shaped gasket station 204, and the V-shaped gasket station 204 comprises a first two-degree-of-freedom cylinder assembly, a V-shaped gasket clamping device and a second vibrating disc; the first two-degree-of-freedom air cylinder assembly drives the V-shaped gasket clamping device to clamp the V-shaped gasket to the L-shaped oil pipe joint and place the V-shaped gasket.
The indexing disc 211 rotates for one station to a V-shaped gasket plasticity station 206, and the V-shaped gasket plasticity station 206 comprises a pressurizing cylinder and a plasticity clamp; the air cylinder 212 at the station drives the clamp 214 to the plastic clamp of the V-shaped gasket plastic station 206, and the plastic V-shaped gasket is punched by the pressurizing air cylinder.
The index plate 211 rotates a station to an annular rubber ring placing station 207, the annular rubber placing station 207 comprises a second two-degree-of-freedom air cylinder assembly, an annular rubber ring clamping device, an annular rubber ring placing device and a third vibrating plate 208, and the second two-degree-of-freedom air cylinder assembly drives the annular rubber ring clamping device to clamp the annular rubber ring to the L-shaped oil pipe joint and is installed.
The indexing disc 211 rotates a station to an ethylene thread protective sleeve assembling station 210, the ethylene thread protective sleeve station 210 comprises a third two-degree-of-freedom air cylinder assembly, an ethylene thread protective sleeve clamping device and a fourth vibrating disc 209, and the third two-degree-of-freedom air cylinder assembly drives the ethylene thread protective sleeve clamping device to clamp the ethylene thread protective sleeve to the L-shaped oil pipe joint and place the ethylene thread protective sleeve.
And assembling the L-shaped oil pipe joint assembly through the six stations.
The product line supply device is a conveying tool for connecting the assembling section and the packaging section 50, and comprises a first conveying line 3 and a second conveying line 4 which are connected, wherein the first conveying line 3 is arranged on one side of the assembling section, the side is close to the ethylene thread protective sleeve assembling station 210, and the second conveying line 4 is arranged between the packaging section 50 and the assembling section.
The assembly section includes workstation 201, workstation 201 is squarely, the material receiving station sets up the preceding side at workstation 201, nut assembly station 203 roughly sets up the corner position at workstation 201, V type gasket station 204 sets up the right flank at workstation 201, V type gasket plasticity station 206 sets up the trailing flank at workstation 201, annular rubber places station 207 and roughly sets up at workstation 201 corner position, ethylene thread protective sheath station 210 roughly sets up at workstation 201 left side. The stations of the assembly section are arranged along the clockwise direction, and in other embodiments, the stations in the assembly section can also be arranged along the counterclockwise direction, which is within the protection scope of the present invention. First transmission line 3 sets up along the left surface of workstation, and second transmission line 4 sets up along the trailing flank of workstation 201, and the packing section also sets up on the trailing flank of workstation 201, and the assembly body of exporting from ethylene thread protective sheath station 210 passes through first transmission line 3 and second transmission line 4 and transmits to packing section 50 on, gets into next workshop section and processes.
Referring to fig. 4, the packing section 50 includes a PE film-coated coil 51, a hopper 52, a sealing machine 53, a discharge port 54 and a conveyor belt 55, the hopper 52 is disposed below the PE film-coated coil 51, the sealing machine 53 is disposed at the lower end of the hopper 52, the discharge port 54 is disposed below the sealing machine 53, one end of the conveyor belt 55 is disposed below the discharge port 54, and the other end is disposed at the front side of the packing section 600. The assembly body is conveyed to a hopper 52, the PE coating film at a PE coating film roll 51 is coiled along the hopper to the bottom and closed into bags, the assembly body is wrapped at a sealing machine 53, sealed and separated, and the assembly body is conveyed to a packing section 600 through a discharge port 54 and a conveying belt 55.
As shown in fig. 5, the packing section 600 includes a second robot arm 601, a packing sub-section, a packing box sealing sub-section, and a packing box binding sub-section in sequence; the packing sub-section comprises a first conveying belt 602, a packing box 603 placing position is arranged on the first conveying belt 602, a second robot arm 601 carries the packing box 603 to the packing box placing position, the second robot arm 601 takes the L-shaped oil pipe joint assembly part with the front section coated and places the assembly part in the packing box 603, meanwhile, the second robot arm 601 counts the assembly part, and the first roller conveying belt 602 is counted to convey the packing box 603 to the packing box sealing sub-section.
The packaging box sealing sub-section comprises a second conveying belt 605 and a packaging box sealing machine, wherein the packaging box sealing machine is arranged on the second conveying belt 605 and comprises an adjustable constraint clamp 604, a packaging box sealing device and a sealing device 608; the first conveyor 602 transports the containers to the second conveyor 605; the package 603 is constrained to a fixed relative position by an adjustable constraint clamp 604.
The adjustable constraint fixture 604 comprises a guide section and a clamping section, wherein the guide section comprises a pair of guide plates arranged in a splayed manner, and the clamping section comprises a pair of clamping plates which are arranged in parallel and connected to the rear ends of the guide plates. The packing box 603 corrects the position between the guide plates, enters the clamping section, and is convenient for sealing the cover in the next step.
The packaging box cover sealing device is arranged above the clamping section through a frame body 607 and comprises picking rods, a stop block, a pressing rod and an adjustable pressing device, wherein the picking rods are arranged on two sides and used for picking the packaging box covers on the two side edges; the stop block is arranged in front of the advancing direction of the packing box 603 and is used for pressing down the front side cover of the packing box; the pressing rod is arranged behind the advancing direction of the packing case 603 and used for pressing down the back side cover of the packing case 603.
The adjustable pressing device 604 comprises a V-shaped pressing plate for pressing the box cover of the packing box onto the packing box, a V-shaped notch is arranged in the middle of the V-shaped pressing plate, the V-shaped notch and the advancing direction of the packing box are arranged oppositely, and the packing box covers on two side edges are pressed down firstly along with the conveying of the packing box, and then the four-side box covers are gradually and comprehensively pressed.
After the case lid is pressed, the glue sealing device 608 seals the case lid with tape.
The sealed package 603 enters a package binding sub-section, which is arranged at the end of a second conveyor belt 605 and comprises a binding device.
The bundled packing boxes 603 are finally transported to the warehouse by a third conveyor belt 610.
The above description is the preferred embodiment of the present invention, and it is within the scope of the appended claims to cover all modifications of the utility model which may occur to those skilled in the art without departing from the spirit and scope of the utility model.
Claims (10)
1. The utility model provides an elbow flat pad sealing washer automatic assembly packaging system which characterized in that: comprises a feeding section, an assembling section, a packaging section and a boxing section which are connected in sequence; the assembly section and the packaging section are used for conveying materials through a product line supply device;
the assembling section comprises an index plate and a plurality of stations which are arranged around the periphery of the index plate and are arranged at equal angles; and a plurality of assembling fixtures corresponding to the stations are arranged on the index plate in an equiangular surrounding manner.
2. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 1, is characterized in that: the feeding section comprises a material platform, a detection device and a first arm robot;
the material platform comprises a belt, a material tray and a servo motor, wherein the belt is provided with accessories, the material tray is placed on the accessories and is arranged on the belt at intervals up and down, the servo motor drives the belt, and the belt drives the material tray to move up and down;
the detection device is positioned on one side of the material table and comprises a CCD camera and a detection table;
first arm robot sets up material platform one side carries out the action of taking the material from the material platform to examining test table, taking the material from examining test table to on the assembly segment.
3. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 2, is characterized in that: the feeding section further comprises an empty material area, and when the materials in the material tray are used up, the first arm robot executes the action of taking the current material tray to the empty material area.
4. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 1, is characterized in that: the assembling section comprises a material receiving station, a nut assembling station, a V-shaped gasket plasticity station, an annular rubber placing station and an ethylene thread protecting sleeve station;
the nut assembling station comprises a two-degree-of-freedom lead screw assembly, a nut clamping device, an automatic nut locking device and a first vibrating disc;
the V-shaped gasket station comprises a first two-degree-of-freedom air cylinder assembly, a V-shaped gasket clamping device and a second vibrating disc;
the V-shaped gasket plastic station comprises a pressurizing cylinder and a plastic clamp;
the annular rubber placing station comprises a second two-degree-of-freedom air cylinder assembly, an annular rubber ring clamping device, an annular rubber ring placing device and a third vibrating disc;
the ethylene thread protective sleeve station comprises a third two-degree-of-freedom air cylinder assembly, an ethylene thread protective sleeve clamping device and a fourth vibrating disc.
5. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 1, is characterized in that: the assembly fixture comprises a station cylinder, a linear guide rail and a joint fixture, wherein the station cylinder, the linear guide rail and the joint fixture are sequentially extended along the radial direction of the dividing plate, the output end of the station cylinder is connected with the linear guide rail, and the end part of the linear guide rail is provided with the joint fixture.
6. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 1, is characterized in that: the product supplies traditional thread binding putting including first transmission line and the second transmission line that links to each other, first transmission line sets up assembly section one side, and this side is close to terminal station, the second transmission band sets up the packing section with between the assembly section.
7. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 1, is characterized in that: the packaging section comprises a PE film-coated coil stock, a hopper, a sealing machine, a discharge port and a conveying belt;
the hopper sets up PE diolame coil stock below, the capper sets up the hopper lower extreme, the discharge gate sets up the capper below, conveyer belt one end sets up in the discharge gate below, and the other end sets up the vanning section front side.
8. The automatic assembly and packaging system for the elbow flat gasket sealing ring according to claim 1 or 7, characterized in that: the packing section sequentially comprises a second robot arm, a packing sub-section, a packing box sealing sub-section and a packing box binding sub-section;
the packaging sub-workshop section comprises a first conveying belt, a packaging box placing position is arranged on the first conveying belt, the second robot arm carries the packaging box to the packaging box placing position, and the second robot arm takes the packaged assembly in the front workshop section and places the packaged assembly in the packaging box;
the packaging box sealing sub-section comprises a second conveying belt and a packaging box sealing machine, wherein the packaging box sealing machine is arranged on the second conveying belt and comprises an adjustable constraint clamp, a packaging box sealing device, an adjustable pressing device and a sealing device;
the packing box binding sub-section comprises a binding device, and the binding device is arranged at the tail end of the second conveying belt.
9. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 8, is characterized in that: the packing box seal section includes adjustable restraint anchor clamps, adjustable restraint anchor clamps include direction section and centre gripping section, the direction section includes a pair of deflector that is the splayed setting, the centre gripping section includes a pair of parallel arrangement, connects the grip block in the deflector rear end.
10. The automatic assembling and packaging system for the elbow flat gasket sealing ring according to claim 9, is characterized in that: the packaging box sealing section also comprises a packaging box sealing device and a sealing device;
the packaging box cover sealing device is arranged above the clamping section and comprises picking rods, a stop block, a pressing rod and an adjustable pressing device, wherein the picking rods are arranged on two sides and used for picking the packaging box covers on the two side edges; the stop block is arranged in front of the advancing direction of the packing box and used for pressing down the front side cover of the packing box; the pressing rod is arranged behind the advancing direction of the packing box and used for pressing down the back side cover of the packing box; the adjustable pressing device comprises a V-shaped pressing plate used for pressing the box cover of the packing box on the packing box, a V-shaped notch is arranged in the middle of the V-shaped pressing plate, and the V-shaped notch is arranged opposite to the advancing direction of the packing box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023076528.7U CN215514358U (en) | 2020-12-18 | 2020-12-18 | Automatic assembling and packaging system for elbow flat gasket sealing ring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023076528.7U CN215514358U (en) | 2020-12-18 | 2020-12-18 | Automatic assembling and packaging system for elbow flat gasket sealing ring |
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| CN215514358U true CN215514358U (en) | 2022-01-14 |
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| CN202023076528.7U Active CN215514358U (en) | 2020-12-18 | 2020-12-18 | Automatic assembling and packaging system for elbow flat gasket sealing ring |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115139240A (en) * | 2022-06-29 | 2022-10-04 | 和信精密科技（吴江）有限公司 | Quick positioning system |
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2020
- 2020-12-18 CN CN202023076528.7U patent/CN215514358U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115139240A (en) * | 2022-06-29 | 2022-10-04 | 和信精密科技（吴江）有限公司 | Quick positioning system |
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