SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide a chip capacitor synchronous operation turntable which can solve the problems of low operation efficiency and long operation time caused by the fact that the conventional electrical property testing device and the printing device respectively operate independently.
The utility model is realized by adopting the following technical scheme:
the utility model provides a synchronous operation revolving stage of chip capacitor, includes loading attachment, electrical property test station, printing device, still includes: the large turntable, the large turntable driving mechanism for driving the large turntable to rotate, the small turntable and the small turntable driving mechanism for driving the small turntable to rotate are arranged on the large turntable; the feeding device is arranged on the side part of the large turntable, a plurality of electrical property testing stations are arranged on the large turntable, each electrical property testing station is provided with an insulating suction nozzle for sucking a capacitor, and the electrical property testing stations are arranged on one side of the feeding device along the rotation direction of the large turntable; the small turntable is provided with a plurality of printing stations, each printing station is provided with an accommodating groove for accommodating a capacitor, and the printing device is positioned on one side of the small turntable along the rotation direction of the small turntable; in the vertical direction, the large turntable is positioned above the small turntable; in the horizontal direction, the horizontal position is superposed between one electrical property testing station of the large turntable and one printing station of the small turntable.
Further, the synchronous operation revolving stage of paster electric capacity still includes: a defective product collection box; the defective product collecting box is arranged on one side of the electrical property testing station along the rotation direction of the large turntable and is positioned between the electrical property testing station and the small turntable.
Further, the feeding device is a feeding rail, and the feeding rail is arranged on the other side, opposite to the electrical property testing station, of the large turntable.
Furthermore, 24 electric test stations are uniformly arranged on the large turntable along the circumferential direction, and 8 printing stations are uniformly arranged on the small turntable along the circumferential direction.
Furthermore, two insulation suction nozzles are arranged on each electrical property testing station, and two accommodating grooves are arranged on each printing station.
Furthermore, a suction nozzle driving device for pressing down the suction nozzle and a return spring for driving the suction nozzle to return are arranged on the large turntable, and the output end of the suction nozzle driving device is arranged above the insulating suction nozzle; the reset spring is sleeved on the insulating suction nozzle.
Further, the suction nozzle driving device is a telescopic cylinder or a linear motor.
Compared with the prior art, the utility model can achieve the following beneficial effects: by arranging the large turntable and the small turntable and reasonably arranging the position relation between the two turntables, the chip capacitor fed to the large turntable is sucked by the insulated suction nozzle, the large turntable rotates, the chip capacitor is firstly subjected to an electrical test by an electrical test station, after the test is finished, the chip capacitor after the electrical test is contained in the containing groove of the printing station, the large rotary disc does not rotate, the small rotary disc rotates one station, the chip capacitor after the electrical test is transferred to the next station to wait for printing, meanwhile, the capacitor printed on the last station is transferred to the lower part of an insulating suction nozzle of the large turntable, the insulating suction nozzle sucks the capacitor printed on the last station, the large turntable continues to rotate, the finished product is transferred away, and simultaneously, transferring the next capacitor to be printed to the upper part of the accommodating groove to complete a working cycle.
The utility model realizes the synchronous test of electrical property test and laser printing, completes the operation of two processes synchronously, shortens the operation time, improves the production efficiency, has reasonable position arrangement and effectively reduces the occupied area of the machine.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
Referring to fig. 1, the present invention discloses a synchronous operation turntable of a chip capacitor 90, which comprises a feeding device 10, an electrical property testing station 20, a printing device 30, a large turntable 40, a large turntable driving mechanism (not shown), a small turntable 50 and a small turntable driving mechanism (not shown).
The feeding device 10 is used for feeding the chip capacitor 90 to the large turntable 40, the electrical test station 20 is used for performing electrical test on the chip capacitor 90, and the printing device 30 is provided with a laser printing head for performing laser printing on the surface of the chip capacitor 90. The feeding device 10, the electrical testing station 20 and the printing device 30 are all known existing devices, and are continuously used in the field of capacitor production, and are not in the scope of the improvement of the present invention, so the present invention is not repeated for describing the specific structure and the working principle of the above devices.
The improvement of the utility model is that: referring to fig. 1, a large turntable 40 and a small turntable 50 which are disc-shaped are provided, wherein the large turntable driving mechanism and the small turntable driving mechanism are respectively used for driving the large turntable 40 and the small turntable 50 to rotate horizontally, and specifically, a motor or an air cylinder with a suitable type can be selected. The feeding device 10 is arranged on the side portion of the large turntable 40, the large turntable 40 is provided with a plurality of electrical property testing stations 41, each electrical property testing station 41 is provided with an insulating suction nozzle 42 used for sucking a chip capacitor 90, and the large turntable 40 continuously rotates to enable the insulating suction nozzle 42 on each electrical property testing station 41 to suck a capacitor at the feeding station. The electrical testing station 20 is disposed on one side of the feeding device 10 along the rotation direction of the large turntable 40, and along with the rotation of the large turntable 40, the electrical testing stations 41 sucking the chip capacitors 90 sequentially reach the electrical testing station 20, and the electrical testing station 20 performs electrical testing on the capacitors. The small turntable 50 is provided with a plurality of printing stations 51, each printing station 51 is provided with a containing groove 52 (the containing groove 52 is of a hollow structure) for containing a capacitor, the number of the containing grooves 52 corresponds to that of the insulated suction nozzles 42, and the small turntable 50 of the printing device 30 is arranged on one side of the rotating direction of the small turntable 50; in the vertical direction, the large turntable 40 is located above the small turntable 50; in the horizontal direction, one electrical test station 41 of the large turntable 40 and one printing station 51 of the small turntable 50 are horizontally overlapped.
Therefore, after the electrical test of the chip capacitor 90 is completed, the large turntable 40 continues to rotate, the tested capacitor reaches the position where the two turntables horizontally overlap, referring to fig. 2, at this time, the tested capacitor is just above the containing groove 52 of the printing station 51 at the overlapping position, the insulating suction nozzle 42 is released, the chip capacitor 90 after the electrical test falls into the containing groove 52 of the printing station 51, at this time, the large turntable 40 does not rotate, the small turntable 50 rotates one station, the chip capacitor 90 after the electrical test is transferred to the next station to wait for printing, at the same time, the capacitor printed at the previous station is synchronously transferred to the position below the empty insulating suction nozzle 42 of the large turntable 40, the empty insulating suction nozzle 42 sucks the capacitor after the printing, the large turntable 40 continues to rotate, the finished product is transferred away, and the capacitor to be printed next is transferred to the position above the containing groove 52, completing a work cycle.
According to the utility model, by arranging the large turntable 40 and the small turntable 50 and reasonably arranging the position relation between the two turntables, the synchronous test of electrical property test and laser printing is realized, the operation of two processes is synchronously completed, the operation time is shortened, the production efficiency is improved, meanwhile, the position arrangement is reasonable, and the occupied area of a machine table is effectively reduced.
In order to remove the defective products that fail the electrical test and prevent the defective products from entering the printing device 30 to cause waste of production resources, the present invention preferably further includes a defective product collecting box 60. The defective collecting box 60 is disposed at one side of the electrical testing station 20 in the rotation direction of the large turntable 40, and is located between the electrical testing station 20 and the small turntable 50. After the defective products are detected, the defective products are directly removed to a defective product collecting box 60 before entering the printing station 51.
Preferably, the feeding device 10 is a feeding track, and a suitable type of conveyor belt can be selected. The feeding device 10 is disposed on one side of the large turntable 40, and the feeding track is disposed on the other side of the large turntable 40 opposite to the electrical testing station 20, so that the chip capacitor 90 enters the large turntable 40 from the feeding track and is transferred to the electrical testing station 20 through the large turntable 40. The feeding step is a known prior art in the field, and can be clamped by a clamp, or the capacitor can be fed to the insulating suction nozzle 42 by a human hand, which is not described again.
More preferably, in one embodiment, 24 electrical testing stations 41 are uniformly arranged on the large turntable 40 along the circumferential direction, and 8 printing stations 51 are uniformly arranged on the small turntable 50 along the circumferential direction. The specific number of the electrical testing stations 41 and the printing stations 51 is determined according to the actual production rhythm, and because the testing time of the electrical testing is in millisecond (ms) level and the speed is high, the testing requirement can be met, so that the number of the electrical testing stations 41 is greater than that of the printing stations 51, but the specific number of the stations is not limited by the utility model.
Preferably, each electrical testing station 41 is provided with two insulating nozzles 42, and each printing station 51 is provided with two receiving slots 52, so as to perform electrical testing or printing on two chip capacitors 90 at a time, thereby ensuring the working efficiency. That is, in the embodiment shown in fig. 1, there are 48 insulation nozzles 42 in total, and 16 receiving slots 52.
Preferably, the turntable 40 is further provided with a suction nozzle driving device 70 for pressing down the suction nozzle and a return spring 80 for driving the suction nozzle to return, an output end of the suction nozzle driving device 70 is arranged above the insulating suction nozzle 42, the output end extends out, and the insulating suction nozzle 42 is pressed down, so that the chip capacitor 90 is placed in the accommodating groove 52; the return spring 80 is sleeved on the insulating suction nozzle 42, and after the output end of the suction nozzle driving device 70 is loosened, the insulating suction nozzle 42 is returned by the resilience of the return spring 80. More specifically, the insulated suction nozzle 42 is installed in a fixing seat 100, and the lower end of the return spring 80 abuts against the fixing seat 100, so that when the suction nozzle driving device 70 is pressed down, the return spring 80 can be compressed to have elastic potential energy.
Preferably, the nozzle driving device 70 may be specifically selected from a suitable type of telescopic cylinder or a linear motor.
The workflow of the present invention is described below with reference to a specific embodiment:
referring to fig. 1, the large turntable 40 and the small turntable 50 both rotate counterclockwise. After the feeding device 10 conveys the workpiece chip capacitors 90 to the large turntable 40, the insulating suction nozzles 42 suck the capacitors, the large turntable 40 starts to rotate counterclockwise, at this time, each empty suction nozzle sequentially reaches the feeding station to suck the capacitors, the electrical testing station 41 which has sucked the chip capacitors 90 sequentially reaches the electrical testing station 20, and the electrical testing station 20 performs electrical testing on the capacitors. The capacitor that fails the test is rejected to the defective product collection box 60. With the continuous rotation of the large turntable 40, the tested capacitor reaches a position a where the two turntables horizontally coincide, referring to fig. 2, at this time, the tested capacitor is just above the accommodating groove 52 of the printing station 51 at the coinciding position, the suction nozzle driving device 70 pushes the insulating suction nozzle 42 to move downward, the insulating suction nozzle 42 is released, the electrically tested chip capacitor 90 falls into the accommodating groove 52 of the printing station 51, at this time, the large turntable 40 does not rotate, the small turntable 50 rotates one station, and the electrically tested chip capacitor 90 is transferred to the next station to wait for printing. The above-mentioned working cycle is repeated until the receiving groove 52 of each printing station 51 on the small turntable 50 is filled with the chip capacitor 90, and in the process, the laser printing process is completed after the chip capacitor 90 on the printing station 51 of the printing device 30 passes through.
Until the insulation suction pen on the large rotary table 40 also puts the chip capacitor 90 in the last vacant accommodating groove 52, the large rotary table 40 does not rotate, the small rotary table 50 rotates anticlockwise, the printed capacitor is synchronously transferred to the position below the vacant insulation suction nozzle 42 by the printing station 51 which firstly loads materials before, the vacant insulation suction nozzle 42 sucks the printed capacitor, and the accommodating groove 52 is changed into a vacant state; the suction nozzle driving device 70 is loosened, the insulating suction nozzle 42 rebounds, the large turntable 40 continues to rotate anticlockwise, the finished product is transferred away, and meanwhile, the next capacitor 90 with the patches sucked is transferred to the position above the vacant accommodating groove 52 to wait for being put down, and a working cycle is completed.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.