CN215299768U - Automatic forming ignition wire machine - Google Patents
Automatic forming ignition wire machine Download PDFInfo
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- CN215299768U CN215299768U CN202121367145.7U CN202121367145U CN215299768U CN 215299768 U CN215299768 U CN 215299768U CN 202121367145 U CN202121367145 U CN 202121367145U CN 215299768 U CN215299768 U CN 215299768U
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Abstract
The utility model discloses an automatic forming ignition wire machine, which comprises a frame, wherein the frame is provided with a first wire feeding device, a wire carrying device, a terminal machine and a constantan wire welding mechanism; the first wire feeding and cutting device is used for conveying the wires to the wire carrying device and cutting the wires; the lead carrying device is used for clamping and carrying the cut lead; the terminal machine is used for pressing the terminal to one end of the wire; the constantan wire welding mechanism comprises a second wire feeding and cutting device and a welding device, wherein the second wire feeding and cutting device is used for conveying the constantan wire to the wire conveying device and cutting off the constantan wire, and the welding device is used for welding the constantan wire to the other end of the wire; wherein, first send tangent line device and welding constantan line mechanism to set gradually along wire handling device's direction of transport. The utility model discloses be equipped with first tangent line device, wire handling device, terminal machine, the constantan wire mechanism of sending, and then full automatization shaping ignition wire increases production efficiency.
Description
Technical Field
The utility model relates to an automation equipment technical field especially relates to an automatic shaping ignition line machine.
Background
The ignition wire consists of a lead, a connecting piece and a constantan wire, and the whole working process is as follows: firstly, peeling one end of the wire, installing a connecting piece, then cutting off the wire, and then welding the other end of the wire with the constantan wire. In the prior art, the operation is carried out manually, and the working mode is low in efficiency and automation.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an automatic change high automatic molding ignition line machine.
The automatic forming ignition wire machine according to the embodiment of the first aspect of the utility model comprises a frame, wherein the frame is provided with a first wire feeding and cutting device, a wire carrying device, a terminal machine and a constantan wire welding mechanism; the first wire feeding and cutting device is used for conveying the wires to the wire carrying device and cutting the wires; the lead carrying device is used for clamping and carrying the cut lead; the terminal machine is used for pressing a terminal to one end of the lead; the constantan wire welding mechanism comprises a second wire feeding and cutting device and a welding device, wherein the second wire feeding and cutting device is used for conveying a constantan wire to the wire carrying device and cutting the constantan wire, and the welding device is used for welding the constantan wire to the other end of the wire; the first wire feeding and cutting device and the constantan wire welding mechanism are sequentially arranged along the conveying direction of the wire conveying device.
According to the utility model discloses automatic shaping ignition line machine has following technological effect at least: the first wire feeding and cutting device, the wire conveying device, the terminal machine and the constantan wire welding mechanism are arranged, so that the ignition wire is automatically formed, and the production efficiency is improved.
According to some embodiments of the utility model, first send tangent line device with the second send tangent line device all includes conveyor and cutting device, cutting device includes the backup pad, the backup pad is equipped with the guiding hole that supplies the wire rod to pass through, the backup pad is close to one side of wire handling device is equipped with the cutting board that can reciprocate, conveyor be used for carry the wire rod extremely on the guiding hole.
According to some embodiments of the utility model, conveyor includes guided wave case structure and draw off mechanism, guided wave case structure is used for the wire rod that leads, the draw off mechanism is located the output of guided wave case structure, the draw off mechanism includes reciprocating motion's first clamping jaw.
According to some embodiments of the invention, the welding device comprises a welding gun which can move up and down, and the welding gun is located above the cutting board.
According to some embodiments of the utility model, still include grabbing device, grabbing device includes the support, presss from both sides and gets the component, press from both sides get the component can remove the ground install in on the support, press from both sides to get the component and include linear drive device and second clamping jaw, linear drive device drive the second clamping jaw is followed wire handling device's direction of transport reciprocating motion, the second clamping jaw is used for pressing from both sides to get the first wire that send tangent line device to carry and draw it to on the wire handling device.
According to the utility model discloses a some embodiments still including be used for right the soldering tin device of terminal soldering tin, the soldering tin device is including supporting mesa and soldering tin rifle, the soldering tin rifle can install with reciprocating in support on the mesa.
According to the utility model discloses a some embodiments still include set hose device, set hose device be used for with the hose cover in the wire has welded the one end of congo line, set hose device includes second support frame, cylinder, drive rotary device and first vibration dish, drive rotary device install in just drive on the second support frame the cylinder is rotatory, the movable rod of cylinder is equipped with the vacuum suction pipe with vacuum pump connection, first vibration dish is located the below of cylinder.
According to some embodiments of the utility model, still include the insulating cover device of cover, the insulating cover device of cover be used for with insulating cover in the wire has pressed the one end of terminal, the insulating cover device of cover includes guide block, slider, push rod and carries insulating cover device, the guide block be equipped with lead to the groove and with lead to the feed inlet and the discharge gate of groove intercommunication, the slider is followed lead to the groove and remove, the slider be equipped with the through-hole that the discharge gate aligns, carry insulating cover device be used for with insulating cover carry extremely on the feed inlet, the push rod promotes to be located insulating cover in the through-hole removes so that insulating cover passes the discharge gate cover in on the wire.
According to some embodiments of the utility model, wire handling device includes the guide rail, presss from both sides and gets the subassembly, press from both sides and get the subassembly along the guide rail removes, it includes the third clamping jaw to press from both sides the subassembly.
According to the utility model discloses a some embodiments, the third clamping jaw is a plurality of, and is a plurality of the third clamping jaw with wire handling device's transport direction interval sets up, wire handling device's the left and right sides is equipped with a plurality of fourth clamping jaws.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
Additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural view of an automatic forming ignition wire machine according to an embodiment of the present invention;
FIG. 2 is a schematic view of the structure of the conveying device, the cutting device and the welding device;
FIG. 3 is an enlarged view taken at A in FIG. 1;
FIG. 4 is a schematic structural diagram of a soldering apparatus;
FIG. 5 is a schematic view of the hose fitting arrangement;
fig. 6 is a schematic structural view of the insulating sheath device.
Reference numerals: the wire drawing device comprises a frame 100, a first wire feeding and cutting device 200, a conveying device 210, a guide wave box structure 211, a wire drawing device 212, a first clamping jaw 2121, a cutting device 220, a supporting plate 221, a guide hole 2211, a cutting plate 222, a wire conveying device 300, a clamping assembly 310, a third clamping jaw 311, a fourth clamping jaw 320, a terminal machine 400, a constantan wire welding mechanism 500, a second wire feeding and cutting device 510, a welding device 520, a welding gun 521, a gripping device 600, a support 610, a clamping member 620, a linear driving device 621, a second clamping jaw 622, a soldering device 700, a supporting table 710, a soldering gun 720, a sleeve hose device 800, a second supporting frame 810, a driving and rotating device 820, a first vibrating disc 830, a vacuum suction pipe 840, a sleeve insulating sleeve device 900, a guide block 910, a through groove 911, a feed inlet 912, a sliding block 920, a through hole 921, a push rod 930 and a conveying insulating sleeve device 940.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, a plurality of meanings are more than two. It should be understood that the orientation or positional relationship indicated with reference to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings. The description is for convenience only and to simplify the description, and is not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
In the description of the present invention, unless otherwise explicitly defined, words such as installation and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention by combining the specific contents of the technical solutions.
Referring to fig. 1, an auto-shaping wire winding machine according to an embodiment of the present invention includes a frame 100; the rack 100 is provided with a first wire feeding and cutting device 200, a wire conveying device 300, a terminal machine 400 and a constantan wire welding mechanism 500; the first wire feeding and cutting device 200 is used for feeding the wire to the wire handling device 300 and cutting the wire; the wire handling device 300 is used for gripping and handling the cut wire; the terminal machine 400 is used to press a terminal to one end of a wire; the constantan wire welding mechanism 500 comprises a second wire feeding and cutting device 510 and a welding device 520, wherein the second wire feeding and cutting device 510 is used for conveying the constantan wire to the wire carrying device 300 and cutting the constantan wire, and the welding device 520 is used for welding the constantan wire to the other end of the wire; wherein, the first wire feeding and cutting device 200 and the constantan wire welding mechanism 500 are arranged in sequence along the conveying direction of the wire conveying device 300.
For example, the lead wire conveying device 300 conveys the cut lead wire from front to back (that is, the conveying direction of the conveying device 300 is the direction from front to back in fig. 1), the terminal machine 400 is positioned on the left side of the lead wire conveying device 300, the first wire feeding and cutting device 200 and the constantan wire welding mechanism 500 are positioned on the right side of the lead wire conveying device 300 and are sequentially arranged in the front-back direction, the soldering device 700 and the sheath insulating sheath device 900 are sequentially arranged on the back of the terminal machine 400, and the sheath hose device 800 is arranged on the back of the constantan wire welding mechanism 500; the constantan wire is constantan wire.
During operation, the first wire feeding and cutting device 200 conveys the wires to the wire conveying device 300, the wire conveying device 300 clamps the middle part or the left and right ends of the wires, the first wire feeding and cutting device 200 cuts off the wires after clamping, at the moment, the wire conveying device 300 can convey the wires backwards, the wire conveying device 300 conveys the wires at regular intervals, the terminal machine 400 strips the left ends of the wires and installs the terminals during conveying, and the second wire feeding and cutting device 510 conveys constantan wires to abut against the right ends of the wires and then the welding device 520 welds the constantan wires to the right ends of the wires. The first wire feeding and cutting device 200, the wire conveying device 300, the terminal machine 400 and the constantan wire welding mechanism 500 are arranged, so that the ignition wire is formed automatically, the labor cost is reduced, and the production efficiency is increased.
In some embodiments of the present invention, as shown in fig. 2, the first wire feeding device 200 and the second wire feeding device 510 both include a conveying device 210 and a cutting device 220, the cutting device 220 includes a supporting plate 221, the supporting plate 221 is provided with a guiding hole 2211 for the wire to pass through, one side of the supporting plate 221 close to the wire handling device 300 is provided with a cutting plate 222 capable of moving up and down, and the conveying device 210 is used for conveying the wire to the guiding hole 2211.
For example, the cutting device 220 is located at the left of the conveying device 210, the cutting plate 222 is installed at the left side of the supporting plate 221, the cutting plate 222 is driven by the air cylinder to move up and down, and the top of the cutting plate 222 is in a blade shape; during operation, a lead or a constantan wire is fed onto the conveying device 210, the conveying device 210 conveys the lead or the constantan wire to the guide hole 2211, after the lead passes through the guide hole 2211 for a certain distance and after the welding device 520 finishes welding or after the constantan wire passes through the guide hole 2211 for a certain distance, the cylinder drives the cutting plate 222 to move upwards, and the lead or the constantan wire is cut off under the blade-shaped shearing force of the guide hole 2211 or the cutting plate 222. The cutting device 220 has the advantages of simple structure and convenient maintenance.
In a further embodiment of the present invention, as shown in fig. 2, the conveying device 210 includes a guided wave box structure 211 and a wire drawing device 212, the guided wave box structure 211 is used for guiding a wire, the wire drawing device 212 is located at an output end of the guided wave box structure 211, and the wire drawing device 212 includes a first clamping jaw 2121 capable of reciprocating.
For example, the guide wave box is composed of a plurality of rollers, and the guide wave box plays a role of guiding the wire so as to avoid bending of the wire; the wire pulling device 212 is located between the wire bellows structure and the cutting device 220, the first clamping jaw 2121 is driven by the air cylinder to move left and right, and the first clamping jaw 2121 is a pneumatic clamping jaw. During operation, the pneumatic clamping jaws repeatedly clamp and loosen the wire and are matched with the cylinder to drive the wire to move left and right in a reciprocating manner, and then the wire is continuously conveyed to the wire conveying device 300. The wire is pulled by the first jaw 2121 to ensure that the wire can pass through the guide hole 2211 and further to avoid bending of the wire during the conveying process.
In a further embodiment of the present invention, as shown in fig. 2, the welding device 520 includes a welding gun 521 that can move up and down, and the welding gun 521 is located above the cutting plate 222. The welding gun 521 can move up and down to avoid the influence of the waste heat of the welding gun 521 on the next welding.
In the utility model discloses a further embodiment, as shown in fig. 1, still include grabbing device 600, as shown in fig. 3, grabbing device 600 includes support 610, presss from both sides and gets component 620, press from both sides and get component 620 and install on support 610 with moving about, press from both sides and get component 620 and include linear drive 621 and second clamping jaw 622, linear drive 621 drives second clamping jaw 622 along wire handling device 300's handling direction reciprocating motion, second clamping jaw 622 is used for pressing from both sides the wire of getting first send tangent line device 200 to carry and pull it to wire handling device 300.
For example, the second clamping jaw 622 is positioned to the left of the first thread cutting device 200; during operation, the second clamping jaw 622 moves left and right and back and forth so as to pull the wires conveyed by the first wire feeding and cutting device 200 onto the wire carrying device 300; the second jaw 622 is a cylinder jaw. Gripping device 600 is provided to expedite the transfer of the wire to wire handling device 300, thereby improving the production efficiency of the machine. Specifically, the linear driving device 621 is an air cylinder, and the linear driving device 621 is further provided with a wire stripping structure, so that the terminal machine 400 without a wire stripping function can be adopted.
In some embodiments of the present invention, as shown in fig. 4, the soldering device 700 for soldering the terminal is further included, the soldering device 700 includes a supporting platform 710 and a soldering gun 720, and the soldering gun 720 is mounted on the supporting platform 710 in a vertically movable manner. In operation, the wire handling device 300 carries the wire to the support platform 710 and the solder gun 720 moves down to solder the terminal. The soldering device 700 is arranged, so that the terminal is not easy to loosen.
In some embodiments of the present invention, as shown in fig. 5, the present invention further includes a sleeve hose device 800, the sleeve hose device 800 is used for sleeving a hose on one end of a wire welded with a constantan wire, the sleeve hose device 800 includes a second support frame 810, a cylinder, a driving rotation device 820 and a first vibration disk 830, the driving rotation device 820 is installed on the second support frame 810 and drives the cylinder to rotate, a movable rod of the cylinder is provided with a vacuum suction pipe 840 connected with a vacuum pump, and the first vibration disk 830 is located below the cylinder. During operation, the driving rotating device 820 drives the air cylinder to rotate downwards and the air cylinder to extend downwards so that the vacuum suction pipe 840 sucks the hose on the first vibrating disk 830, then the driving rotating device 820 drives the vacuum suction pipe 840 to be aligned with the lead, and then the movable rod of the air cylinder extends outwards so that the hose is sleeved on the constantan lead. The hose sleeving device 800 is arranged to improve the automation degree of the machine, and can be used for forming the ignition wire in a full-automatic manner and sleeving the hose automatically. When the hose is sleeved, the axis of the vacuum tube 840 is aligned with the wire.
In the utility model discloses a further embodiment, as shown in fig. 6, still include set insulating cover device 900, set insulating cover device 900 is used for pressing the one end that has the terminal with insulating cover in the wire, set insulating cover device 900 includes guide block 910, slider 920, push rod 930 and transport insulating cover device 940, guide block 910 is equipped with logical groove 911 and feed inlet 912 and the discharge gate that communicates with logical groove 911, slider 920 moves along logical groove 911, slider 920 is equipped with the through-hole 921 that aligns with the discharge gate, it is used for carrying insulating cover to feed inlet 912 to carry insulating cover device 940, push rod 930 promotes the insulating cover that is located through-hole 921 and removes so that insulating cover passes the discharge gate and overlaps on the wire. For example, the sliding block 920 is driven by an air cylinder, and the conveying insulating sleeve device 940 is a vibrating disk and a conveying pipe; during operation, the cylinder drives the through hole 921 of the slider 920 to align with the feeding port 912, the insulating sleeve device 940 is conveyed to the through hole 921, the cylinder continues to drive the sliding through hole 921 to align with the discharging port, and the push rod 930 pushes the insulating sleeve to sleeve on the wire. The insulating sleeve sleeving device 900 is provided to improve the automation degree of the machine, and can automatically mold the ignition wire and also automatically sleeve the insulating sleeve.
In a further embodiment of the present invention, as shown in fig. 1, the wire handling device 300 includes a guide rail and a clamping assembly 310, the clamping assembly 310 moves along the guide rail, and the clamping assembly 310 includes a third clamping jaw 311. The gripping assembly 310 is driven by the air cylinder to move forward and backward.
In a further embodiment of the present invention, as shown in fig. 1, the third clamping jaws 311 are plural, the plural third clamping jaws 311 are disposed at intervals along the conveying direction of the wire conveying device 300, and the plural fourth clamping jaws 320 are disposed on the left and right sides of the wire conveying device 300.
For example, the gripping assembly 310 includes a moving plate, each two third jaws 311 are a set, the two third jaws 311 are spaced from each other in the left-right direction, the sets of third jaws 311 are mounted on the moving plate in a manner spaced from each other in the front-back direction, and the position of the left-side fourth jaw 320 corresponds to the position of the right-side fourth jaw 320. The fourth jaw 320 and the third jaw 311 are alternately opened and closed, thereby mass-producing the ignition wire. The third jaw 311 and the fourth jaw 320 are both pneumatic jaws having two jaws that open at an angle of 180 ° when both jaws are open.
In the description herein, references to the description of the terms "some embodiments" or "conceivably" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. An auto-form ignition wire machine, comprising:
the machine frame is provided with a first wire feeding and cutting device, a wire conveying device, a terminal machine and a constantan wire welding mechanism;
the first wire feeding and cutting device is used for conveying the wires to the wire carrying device and cutting the wires;
the wire conveying device is used for clamping and conveying the cut wire;
the terminal machine is used for pressing a terminal to one end of the lead;
the constantan wire welding mechanism comprises a second wire feeding and cutting device and a welding device, wherein the second wire feeding and cutting device is used for conveying a constantan wire to the wire carrying device and cutting off the constantan wire, and the welding device is used for welding the constantan wire to the other end of the wire;
the first wire feeding and cutting device and the constantan wire welding mechanism are sequentially arranged along the conveying direction of the wire conveying device.
2. The auto-form ignition wire machine of claim 1, wherein: first send tangent line device with the second send tangent line device all includes conveyor and cutting device, cutting device includes the backup pad, the backup pad is equipped with the guiding hole that supplies the wire rod to pass through, the backup pad is close to one side of wire handling device is equipped with the cutting off plate that can reciprocate, conveyor be used for carry the wire rod extremely on the guiding hole.
3. The auto-form ignition wire machine of claim 2, wherein: the conveying device comprises a guided wave box structure and a wire drawing device, the guided wave box structure is used for guiding wires, the wire drawing device is located at the output end of the guided wave box structure, and the wire drawing device comprises a first clamping jaw capable of moving in a reciprocating mode.
4. The auto-form ignition wire machine of claim 2, wherein: the welding device comprises a welding gun which can move up and down, and the welding gun is positioned above the cutting plate.
5. The auto-form ignition wire machine of claim 1 or 2, wherein: the wire conveying device comprises a support, a clamping member, a linear driving device and a second clamping jaw, the clamping member is installed on the support in a manner of moving left and right, the clamping member comprises the linear driving device and the second clamping jaw, the linear driving device drives the second clamping jaw to move in a reciprocating mode along the conveying direction of the wire conveying device, and the second clamping jaw is used for clamping a wire conveyed by the first wire conveying device and pulling the wire to the wire conveying device.
6. The auto-form ignition wire machine of claim 1 or 2, wherein: the soldering tin device comprises a supporting table board and a soldering tin gun, and the soldering tin gun can be mounted on the supporting table board in a vertically movable mode.
7. The auto-form ignition wire machine of any one of claims 1 to 4, wherein: still include set hose device, set hose device be used for with the hose cover in the wire has welded the one end of constantan line, set hose device includes second support frame, cylinder, drive rotary device and first vibration dish, drive rotary device install in just drive on the second support frame the cylinder is rotatory, the movable rod of cylinder is equipped with the vacuum suction pipe with vacuum pump connection, first vibration dish is located the below of cylinder.
8. The auto-form ignition wire machine of any one of claims 1 to 4, wherein: still including the insulating cover device of cover, the insulating cover device of cover be used for with insulating cover in the wire has pressed the one end of terminal, the insulating cover device of cover includes guide block, slider, push rod and carries insulating cover device, the guide block be equipped with lead to the groove and with lead to the feed inlet and the discharge gate of groove intercommunication, the slider is followed lead to the groove and remove, the slider be equipped with the through-hole that the discharge gate aligns, carry insulating cover device be used for with insulating cover carry extremely on the feed inlet, the push rod promotes to be located insulating cover in the through-hole removes so that insulating cover passes the discharge gate cover in on the wire.
9. The auto-form ignition wire machine of claim 1, wherein: the wire handling device comprises a guide rail and a clamping assembly, the clamping assembly moves along the guide rail, and the clamping assembly comprises a third clamping jaw.
10. The auto-form ignition wire machine of claim 9, wherein: the third clamping jaw is a plurality of, and is a plurality of the third clamping jaw with wire handling device's transport direction interval sets up, wire handling device's the left and right sides is equipped with a plurality of fourth clamping jaws.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121367145.7U CN215299768U (en) | 2021-06-18 | 2021-06-18 | Automatic forming ignition wire machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121367145.7U CN215299768U (en) | 2021-06-18 | 2021-06-18 | Automatic forming ignition wire machine |
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| CN215299768U true CN215299768U (en) | 2021-12-24 |
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| CN202121367145.7U Active CN215299768U (en) | 2021-06-18 | 2021-06-18 | Automatic forming ignition wire machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113437619A (en) * | 2021-06-18 | 2021-09-24 | 佛山市添达机电科技有限公司 | Automatic forming ignition wire machine |
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2021
- 2021-06-18 CN CN202121367145.7U patent/CN215299768U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113437619A (en) * | 2021-06-18 | 2021-09-24 | 佛山市添达机电科技有限公司 | Automatic forming ignition wire machine |
| CN113437619B (en) * | 2021-06-18 | 2024-09-13 | 佛山市添达机电科技有限公司 | Automatic forming ignition wire machine |
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