CN215282551U

CN215282551U - Full-automatic grouting machine

Info

Publication number: CN215282551U
Application number: CN202023068349.9U
Authority: CN
Inventors: 何少武; 黄奕山; 黄钟喜; 黄汉良; 何翠蓉; 钱国平
Original assignee: Guangdong Mingtaisheng Ceramics Co ltd
Current assignee: Guangdong Mingtaisheng Ceramics Co ltd
Priority date: 2020-12-18
Filing date: 2020-12-18
Publication date: 2021-12-24
Anticipated expiration: 2030-12-18

Abstract

The utility model discloses a full-automatic slip casting machine, first conveyer belt has, the second conveyer belt, the sideslip mechanism, elevating system, and rotatory mechanism of falling the thick liquid, the sideslip mechanism, elevating system equally divide and do not lie in first conveyer belt tip and second conveyer belt end, dispose the slip casting mechanism on the second conveyer belt, the rotatory mechanism of falling the thick liquid of second conveyer belt end butt joint, the sideslip mechanism drives the elevating system translation, the elevating system below is equipped with by actuating mechanism driven roll-over seat, roll-over seat inboard is equipped with presss from both sides and embraces the mechanism, press from both sides and embrace the mechanism by the two-way cylinder drive, press from both sides and embrace and have at least one to press from both sides between the mechanism and embrace the vacancy, the central point that corresponds to pressing from both sides and embrace the vacancy is disposed with the jet-nozzle, be provided with the slope baffle in the rotatory mechanism of falling the thick liquid, rotatory mechanism one side of falling the thick liquid is provided with ejection of compact conveyer belt, ejection of compact conveyer belt and second conveyer belt are 90 contained angles. The utility model discloses can full-automatic transport mould, accomplish clear useless, slip casting, hang processes such as thick liquid and the ejection of compact of falling thick liquid, effectively improve product quality and improve production efficiency.

Description

Full-automatic grouting machine

Technical Field

The utility model belongs to the technical field of ceramic manufacture equipment, especially, relate to a full-automatic slip casting machine.

Background

Slip casting is one of the common forming methods of ceramics, generally, a hollow mold is adopted, ceramic slurry is injected into the mold to be formed in a wall hanging manner, after excessive slurry is poured out, a formed mud layer can automatically shrink to be separated from the mold, and a rough blank is formed. At present, the existing slip casting ceramics are usually produced in batches, slurry is injected into a batch of moulds through a slip casting machine, before the slurry is injected into the batch of moulds, the moulds are required to be firstly inverted to clean mud materials which are remained inside and solidified on the inner walls of the moulds, the step is usually operated manually, the labor intensity is high, the efficiency is low, and full-automatic production cannot be realized.

Disclosure of Invention

In view of the not enough of above-mentioned prior art, the utility model aims to provide a full-automatic slip casting machine can realize full automatization slip casting production, effectively improves production efficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model relates to a full-automatic grouting machine, which is provided with a first conveyer belt, a second conveyer belt, a traversing mechanism, a lifting mechanism and a rotary grouting mechanism, the transverse moving mechanism and the lifting mechanism are respectively positioned at the end part of the first conveying belt and the tail end of the second conveying belt, the grouting mechanism is arranged on the second conveying belt, the tail end of the second conveying belt is in butt joint with the rotary grouting mechanism, the transverse moving mechanism drives the lifting mechanism to move horizontally, a turnover seat driven by the driving mechanism is arranged below the lifting mechanism, a clamping mechanism is arranged on the inner side of the turnover seat and driven by a bidirectional cylinder, at least one clamping vacancy is arranged between the clamping mechanisms, the central position corresponding to the clamping vacant position is provided with an air nozzle, the rotary slurry pouring mechanism is provided with an inclined baffle plate, and one side of the rotary slurry pouring mechanism is provided with a discharging conveyer belt, and the discharging conveyer belt and the second conveyer belt form an included angle of 90 degrees.

The utility model discloses a sideslip mechanism includes slide rail and slide, and the slide passes through chain drive and moves on the slide rail, and elevating system is located the slide.

The utility model discloses an elevating system is third cylinder and driven crane, upset seat and actuating mechanism are located the crane.

The utility model discloses a roll-over stand comprises bilateral symmetry's first roll-over table and second roll-over table, and actuating mechanism includes first motor and the synchronous lead screw that drives, and synchronous lead screw both ends are rotatory through the belt that corresponds first roll-over table of drive respectively and second roll-over table.

The utility model discloses a press from both sides and embrace mechanism embraces the pole and press from both sides and embrace the claw including two sets of clamps of symmetry, the clamp of symmetry is embraced and is formed to press from both sides and embrace the vacancy between the claw, and first roll-over table corresponds fixed two-way cylinder respectively with second roll-over table inboard, and two expansion ends of two-way cylinder are connected respectively and are pressed from both sides the tip of embracing the pole, and two-way cylinder makes two press from both sides and embrace the pole and can accomplish the motion of drawing close and separating, and the clamp that makes the clamp of symmetry is embraced between the claw is embraced the vacancy and is opened or shrink.

The utility model discloses a rotatory mechanism of falling thick liquid is including holding the thick liquid pond, rotatory fretwork frame is located holds thick liquid pond top, and rotatory fretwork frame is by second motor drive.

The utility model discloses an inclined baffle is extended toward ejection of compact conveyer belt direction by rotatory mechanism of falling thick liquid.

The utility model discloses a positioning mechanism includes translation cylinder and driven translation pole, and the last distribution of translation pole has a plurality of fore-set, and the tip of each fore-set all disposes the pulley.

The utility model has the advantages that: full automated production need not manual operation, can press from both sides the mould on the first conveyer belt fast to the residue to the mould is inside clears up, then shifts to the second conveyer belt, accomplishes the slip casting and hangs the thick liquid, accomplishes pouring and the ejection of compact by rotatory pouring mechanism again, and each process closely links up, effectively improves production efficiency and product quality.

Description of the drawings:

fig. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic overall side view of the present invention;

fig. 3 is a top view of a first conveyor belt end of the present invention;

fig. 4 is a schematic structural view of the middle nozzle of the present invention.

The specific implementation mode is as follows:

the present invention will be further described with reference to the accompanying drawings.

Referring to fig. 1 to 3, the utility model relates to a full-automatic slip casting machine has first conveyer belt 8, second conveyer belt 9, and sideslip mechanism, elevating system, and rotatory mechanism of falling the thick liquid, sideslip mechanism, elevating system equally divide and do not lie in 8 tip of first conveyer belt and the 9 end of second conveyer belt, dispose slip casting mechanism 90 on the second conveyer belt 9, and the rotatory mechanism of falling the thick liquid of 9 end butt joints of second conveyer belt specifically pinch the mould of carrying in batches on the first conveyer belt 8 and send the transfer, and sideslip mechanism drives the elevating system translation and gets into second conveyer belt 9, accomplishes the slip casting back on second conveyer belt 9, and the mould forms inside the thick liquid of hanging in the 9 transportation process of second conveyer belt, then gets into and pour unnecessary thick liquid in the rotatory mechanism of falling the thick liquid.

A turnover seat driven by a driving mechanism is arranged below the lifting mechanism, a clamping mechanism is arranged on the inner side of the turnover seat and driven by a bidirectional cylinder 1, at least one clamping vacancy 3 is arranged between the clamping mechanisms, and a gas nozzle 4 is arranged at the central position corresponding to the clamping vacancy; and a positioning mechanism driven by the lifting cylinder 2 is arranged at the end part of the first conveying belt 8.

The transverse moving mechanism comprises a sliding rail 11 and a sliding seat 12, the sliding seat 12 moves on the sliding rail 11 through chain driving, the lifting mechanism is located on the sliding seat 12, the transverse moving mechanism can drive the lifting mechanism to move horizontally, and then the mold clamped and embraced by the clamping and embracing mechanism is driven to move horizontally, so that the mold is transferred to grouting equipment to wait for grouting.

The lifting mechanism is a third cylinder 13 and a lifting frame 14 driven by the third cylinder 13, the overturning seat and a driving mechanism of the overturning seat are located on the lifting frame 14, the lifting frame 14 is driven to lift through the third cylinder 13, the lifting frame 14 descends, the overturning seat and a clamping and holding mechanism driven by the overturning seat clamp and hold a mold on the first conveying belt 8 and overturn the mold to clear waste, then the lifting frame 14 ascends, the transverse moving mechanism drives the whole lifting mechanism to translate together with clamp objects, and finally the lifting frame 14 descends to place the mold into grouting equipment to finish a round of waste clearing and transferring procedures.

The overturning seat consists of a first overturning platform 51 and a second overturning platform 52 which are bilaterally symmetrical, the driving mechanism comprises a first motor 5 and a synchronous screw rod 50 driven by the first motor, and two ends of the synchronous screw rod 50 respectively drive the first overturning platform 51 and the second overturning platform 52 to rotate through corresponding belts. The rotating shafts are arranged between the first overturning platform 51 and the second overturning platform 52, the end parts of the rotating shafts penetrate through the lifting frame 14 and are provided with belt pulleys, the first motor 5 drives the synchronous screw rod 50 to rotate, the two ends of the synchronous screw rod 50 drive the first overturning platform 51 and the second overturning platform 52 to rotate synchronously through belts, and therefore after the clamping and holding mechanism clamps the mold, the whole inversion of the mold can be completed through the overturning seats, and the interior of the mold can be blown to remove internal residues.

The clamping and embracing mechanism comprises two symmetrical groups of clamping and embracing rods 61 and clamping and embracing claws 62, a clamping and embracing vacancy 3 is formed between the symmetrical clamping and embracing claws 62, the inner sides of the first overturning platform 51 and the second overturning platform 52 are respectively and correspondingly fixed with a bidirectional cylinder 1, two movable ends of the bidirectional cylinder 1 are respectively connected with the end parts of the clamping and embracing rods 61, the bidirectional cylinder 1 enables the two clamping and embracing rods 61 to finish the motion of closing and separating, and the clamping and embracing vacancy 3 between the symmetrical clamping and embracing claws 62 is opened or contracted. The bidirectional cylinders 1 positioned on the inner sides of the first overturning platform 51 and the second overturning platform 52 act synchronously, and when the mold needs to be clamped and embraced, the two bidirectional cylinders 1 contract synchronously, so that the two clamping and embracing rods 61 are closed, and then the two symmetrical clamping and embracing claws 62 are closed to clamp and embrace the mold.

The opening of the grouting opening of the mold is small, the residues in the mold cannot be cleaned up by conventional linear blowing, and in order to effectively clean the residues in the mold when the mold is inverted, the air nozzle 4 is supplied with air by an air pump. As shown in fig. 4, the air nozzle 4 has a plurality of air nozzles 41 uniformly distributed in a ring shape, so that the ejected air flow is an inverted cone air flow, the air nozzle 4 blows in from the injection port of the mold, the formed inverted cone air flow can directly contact the inner wall of the mold, the residues hanging on the inner wall gather together toward the center of the mold, and after blowing is finished, the residues can drop from the injection port at the center of the mold.

The positioning mechanism comprises a translation cylinder 7 and a translation rod 71 driven by the translation cylinder 7, a plurality of top columns 72 are distributed on the translation rod 71, and pulleys 70 are arranged at the end parts of the top columns 72. When the first conveying belt 8 conveys the rows of molds to the end part, the translation cylinder 7 drives the translation rod 71 to extend, the rows of molds cannot continue to advance when contacting the pulley 70 which is pressed against the translation rod 72, and therefore positioning is completed, and clamping of the clamping and holding mechanism is facilitated. The pulley 70 is used for avoiding rigid collision with the mold, and is beneficial to protecting the mold.

The rotating slurry pouring mechanism is provided with an inclined baffle 10, one side of the rotating slurry pouring mechanism is provided with a discharge conveyer belt 101, the discharge conveyer belt 101 and the second conveyer belt 9 form an included angle of 90 degrees, and the inclined baffle 10 extends towards the discharge conveyer belt 101 by the rotating slurry pouring mechanism. When the rows of molds are conveyed to the tail end by the second conveying belt 9, the molds are placed on the rotary slurry pouring mechanism in a pouring mode through the corresponding transverse moving mechanism and the corresponding lifting mechanism, redundant slurry is discharged, then the molds move along with the rotary slurry pouring mechanism and enter the discharging conveying belt 101 under the guiding of the inclined baffle plate 10, and discharging of the wall-hung molds is completed.

Rotatory mechanism of falling thick liquid is including holding thick liquid pond 91, rotatory fretwork frame 92 is located and holds thick liquid pond 91 top, and rotatory fretwork frame 92 is driven by second motor 93, when the mould was arranged in upside down on rotatory fretwork frame 92, the inside unnecessary thick liquid of mould can get into through rotatory fretwork frame 92 and hold thick liquid pond 91, second motor 93 drive rotatory fretwork frame 92 transports the mould and removes towards ejection of compact conveyer belt 101 direction, accomplish the ejection of compact through the guide of slope baffle 10.

During the concrete work, a row of moulds (two to three moulds) are conveyed to the end part through a first conveying belt 8, the row of moulds are positioned by a positioning mechanism, then a lifting mechanism drives a turnover seat and a clamping mechanism to descend, the clamping mechanism clamps the row of moulds, each clamping and holding vacancy 3 corresponds to the mould one by one, an air nozzle 4 above each clamping and holding vacancy 3 also corresponds to a grouting opening of each mould one by one, the turnover seat is turned over to the clamping mechanism after clamping to turn over the moulds, the air nozzle 4 below the grouting openings of the moulds blows air to remove residues, then the turnover seat is reset to turn the moulds back to the upright state with the grouting openings upward, a transverse moving mechanism drives the whole bodies to move horizontally into a second conveying belt 9, the second conveying belt 9 is preferably a stepping conveying belt, after the grouting mechanism 90 finishes grouting, the moulds in the row form slurry hanging during the conveying process of the rotary grouting mechanism, clamping, traversing and overturning are carried out on the rows of dies again through the traversing mechanism and the lifting mechanism, so that the rows of dies are arranged on the rotating hollow frame 92 upside down, then the dies are transferred to the inclined baffle 10 along with the rotating hollow frame 92, and under the guide of the inclined baffle 10, the dies can enter the discharging conveyer belt 101 one by one to complete discharging.

It is to be understood that the technical scope of the present invention is not limited to the content of the specification, and that modifications or changes may be made by those skilled in the art based on the above description, and all such modifications and changes are intended to fall within the scope of the appended claims.

Claims

1. The full-automatic grouting machine is characterized in that: the automatic slurry pouring machine is provided with a first conveying belt (8), a second conveying belt (9), a transverse moving mechanism, a lifting mechanism and a rotary slurry pouring mechanism, wherein the transverse moving mechanism and the lifting mechanism are respectively positioned at the end part of the first conveying belt (8) and the end part of the second conveying belt (9), a slurry injecting mechanism (90) is configured on the second conveying belt (9), the end part of the second conveying belt (9) is butted with the rotary slurry pouring mechanism, the transverse moving mechanism drives the lifting mechanism to move horizontally, a turnover seat driven by a driving mechanism is arranged below the lifting mechanism, a clamping and holding mechanism is arranged on the inner side of the turnover seat and driven by a bidirectional cylinder (1), at least one clamping and holding vacancy (3) is formed between the clamping and holding mechanisms, an air injection head (4) is configured corresponding to the central position of the clamping and holding vacancy, an inclined baffle (10) is arranged on the rotary slurry pouring mechanism, and a discharging conveying belt (101) is arranged on one side of the rotary slurry pouring mechanism, the discharging conveyer belt (101) and the second conveyer belt (9) form an included angle of 90 degrees.

2. The fully automatic grouting machine according to claim 1, characterized in that: the transverse moving mechanism comprises a sliding rail (11) and a sliding seat (12), the sliding seat (12) is driven by a chain to move on the sliding rail (11), and the lifting mechanism is positioned on the sliding seat (12).

3. A fully automatic grouting machine according to claim 1 or 2, characterised in that: the lifting mechanism is a third cylinder (13) and a lifting frame (14) driven by the third cylinder, and the overturning seat and a driving mechanism of the overturning seat are positioned on the lifting frame (14).

4. A fully automatic grouting machine according to claim 3, characterised in that: the overturning seat is composed of a first overturning platform (51) and a second overturning platform (52) which are bilaterally symmetrical, the driving mechanism comprises a first motor (5) and a synchronous screw rod (50) driven by the first motor, and two ends of the synchronous screw rod (50) respectively drive the first overturning platform (51) and the second overturning platform (52) to rotate through corresponding belts.

5. The fully automatic grouting machine according to claim 4, characterized in that: press from both sides and embrace pole (61) and press from both sides and embrace claw (62) including two sets of clamps of symmetry, the clamp of symmetry is embraced and is formed to press from both sides between claw (62) and embrace vacancy (3), first roll-over table (51) and second roll-over table (52) inboard correspond fixed two-way cylinder (1) respectively, the both ends of two-way cylinder (1) are connected respectively and are pressed from both sides the tip of embracing pole (61), two-way cylinder (1) make two press from both sides embrace pole (61) can accomplish the motion of drawing close and separating, the clamp that makes the clamp of symmetry embrace between claw (62) embraces vacancy (3) and open or shrink.

6. The fully automatic grouting machine according to claim 1, characterized in that: rotatory mechanism of falling thick liquid is including holding thick liquid pond (91), rotatory fretwork frame (92) are located holds thick liquid pond (91) top, and rotatory fretwork frame (92) are driven by second motor (93).

7. A fully automatic grouting machine according to claim 1 or 6, characterised in that: the inclined baffle (10) extends towards the discharging conveying belt (101) from the rotary slurry pouring mechanism.

8. The fully automatic grouting machine according to claim 1, characterized in that: the end part of the first conveying belt (8) is provided with a positioning mechanism driven by a lifting cylinder (2), the positioning mechanism comprises a translation cylinder (7) and a translation rod (71) driven by the translation cylinder, a plurality of top columns (72) are distributed on the translation rod (71), and the end part of each top column (72) is provided with a pulley (70).