CN214867795U - Efficient tapping and detecting integrated machine for automobile part support - Google Patents

Abstract

The utility model discloses a high-efficient tapping of automobile parts support detects all-in-one, it is in including arranging the product that sets up in proper order and put into station, tapping station and detection station, setting first frock on the station is put into to the product, set up second frock on the tapping station, set up third frock on the detection station, be located on the tapping station and right product on the second frock carries out the tapping device of tapping, is located detect the receipts material unit in station low reaches, follow the product transport extremely on the first frock second frock and will simultaneously product transport on the second frock extremely transport mechanism on the third frock. The utility model discloses can realize a series of automation mechanized operations such as automatic feeding, location, tapping, detection and automatic unloading of product tapping, improve tapping detection efficiency greatly, improve the product quality.

Description

Efficient tapping and detecting integrated machine for automobile part support

[ technical field ] A method for producing a semiconductor device

The utility model belongs to the technical field of tapping equipment, especially, relate to a high-efficient tapping of automobile parts support detects all-in-one.

[ background of the invention ]

At present, there are some products that buckle stamping forming by the panel beating that need set for the position tapping on its face, and need whether leak to attack, whether the tapping position is correctly detected it after the tapping is accomplished. Among the prior art to above-mentioned processing operation be the manual work put into tapping equipment with the product and carry out the tapping, the tapping is artifical after accomplishing with it and is taken out, and the product after the tapping is accomplished can be shifted to the check out test set position, if can put into on a detection tool with the product through the manual work, then the product is qualified, if can't put into, then NG. Above-mentioned tapping detection efficiency is lower, and the product can't ensure to place when the product is put into to the manual work, influences the fixed of follow-up product and the assurance of tapping position, and there is certain risk of examining that leaks in the manual work detection.

Therefore, it is necessary to develop an efficient tapping and detecting integrated machine for automobile part supports to solve the above problems.

[ Utility model ] content

The utility model discloses a main aim at provides a high-efficient tapping of automobile parts support detects all-in-one can realize a series of automation mechanized operations such as automatic feeding, location, tapping, detection and automatic unloading of product tapping, has improved tapping detection efficiency greatly, has improved the product quality.

The utility model discloses a following technical scheme realizes above-mentioned purpose: the utility model provides an automobile parts support high efficiency tapping detects all-in-one, its product including arranging in proper order the setting is put into station, tapping station and detection station, is set up first frock on the station is put into to the product, is set up second frock on the tapping station, set up third frock on the detection station, be located on the tapping station and right product on the second frock carries out the chasing bar of tapping, is located detect the material receiving unit in station low reaches, follow the product on the first frock transport extremely second frock and simultaneously will product on the second frock transport extremely transport mechanism on the third frock.

Further, first frock includes first supporting baseplate, is located on the first supporting baseplate and carry out a plurality of first stoppers spacing to the product periphery, be located on the first supporting baseplate and carry out spacing second stopper, the first sensor that whether detects whether have the product to place in place on the first supporting baseplate to the inside profile of product.

Further, the second frock includes the second supporting baseplate, sets up on the second supporting baseplate and carry out a plurality of third stoppers spacing to the product periphery, be provided with on the second supporting baseplate and correspond the first gyration die clamping cylinder who dodges the hole and compress tightly the product that distributes with the tapping position.

Further, the second tool further comprises a fourth limiting block for limiting the inner outline of the product, a plurality of positioning pins for accurately positioning the product, and a fifth sensor for detecting whether the product is placed in place.

Further, the third frock includes the third supporting baseplate, sets up and is in on the third supporting baseplate and carry out spacing a plurality of fifth stoppers to the product periphery, carry out spacing sixth stopper to the product internal profile, compress tightly the second gyration die clamping cylinder of product, first cylinder, receive first cylinder drive carry on the up-and-down motion and with tapping hole one-to-one tapping detect the contact pin, respond to whether the tapping detects the second sensor that the contact pin ascended to the right place and responds to whether have the third sensor that the product was put into on the third supporting baseplate.

Further, the first tool, the second tool and the third tool are provided with two tools, the two tools are arranged on the same first mounting plate, and the first mounting plate is detachably mounted on the tapping device.

Furthermore, the material receiving unit comprises a defective product receiving box, a defective product receiving box and a defective product removing device arranged above the defective product receiving box.

Further, defective products removing devices includes the second cylinder, receives the guide plate that the second cylinder drive overturns around a round pin axle, the guide plate can lead the product to in the good products material collecting box and can lead the product to in the defective products material collecting box under the contraction state.

Further, transport mechanism includes servo motor, receives servo motor drive carries out horizontal linear motion's first backup pad, fixes third cylinder in the first backup pad, receives third cylinder drive carries out the second backup pad of up-and-down motion, fixes three groups of product adsorption module in the second backup pad, three groups of product adsorption module are corresponding to respectively first frock second frock third frock position distributes.

Furthermore, the product adsorption module comprises a second mounting plate fixed on the second support plate, an elastic floating plate arranged on the second mounting plate in an up-down elastic floating manner, an electromagnet fixed on the elastic floating mounting plate and a fourth sensor for sensing whether a product is on the electromagnet.

Compared with the prior art, the utility model relates to a high-efficient tapping of automobile parts support detects all-in-one lies in: through the design of three sets of tools and the cooperation of a carrying mechanism, the high-precision position carrying, positioning, tapping and threaded hole detection of a product are realized, the automatic operation is realized, the loading, tapping, detecting and discharging are synchronously performed, and the production efficiency is greatly improved; an automatic detection module is directly arranged on the tool, so that the phenomenon of missed detection is effectively avoided, and the product quality is guaranteed; only one operator is needed to place the product on the first tool of the product placing station, so that the labor cost is greatly saved.

[ description of the drawings ]

Fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a first tool in an embodiment of the present invention;

fig. 3 is a schematic structural view of a second tooling and tapping device in an embodiment of the present invention;

fig. 4 is a schematic structural diagram of a second tool in an embodiment of the present invention;

fig. 5 is a schematic structural diagram of a third tooling in an embodiment of the present invention;

fig. 6 is a schematic structural diagram of a material receiving unit in an embodiment of the present invention;

fig. 7 is a schematic structural view of a product adsorption module in an embodiment of the present invention;

the figures in the drawings represent:

100, carrying out efficient tapping and detecting on an integrated machine for the automobile part bracket; 101, products;

1, a first tool, 11 a first supporting bottom plate, 12 a first limiting block and 13 a second limiting block;

2, a second tool, 21 a second supporting bottom plate, 22 a third limiting block, 23 a fourth limiting block, 24 a positioning pin, 25 avoidance holes and 26 a first mounting plate;

3, a third tool, 31 a third supporting bottom plate, 32 a fifth limiting block, 33 a second rotary clamping cylinder, 34 a first cylinder, 35 a tapping detection contact pin, 36 a second sensor, 37 a third sensor and 38 a sixth limiting block;

4, a tapping device;

5, a material receiving unit, a 51 defective product material receiving box, a 52 good product material receiving box, 53 a defective product removing device, 531 a second cylinder and a 532 material guide plate;

6 transport mechanism, 61 servo motor, 62 first supporting plate, 63 third cylinder, 64 second supporting plate, 65 product adsorption module, 651 second mounting plate, 652 elastic floating plate, 653 electromagnet and 654 fourth sensor.

[ detailed description ] embodiments

Example (b):

referring to fig. 1 to 7, the efficient tapping and detecting integrated machine 100 for the automobile part bracket of the embodiment includes a product placing station, a tapping station, a detecting station, a first tooling 1 disposed on the product placing station, a second tooling 2 disposed on the tapping station, a third tooling 3 disposed on the detecting station, a tapping device 4 disposed on the tapping station and used for tapping a product on the second tooling 2, a material receiving unit 5 disposed on the downstream of the detecting station, and a carrying mechanism 6 for carrying the product from the first tooling 1 to the second tooling 2 and carrying the product on the second tooling 2 to the third tooling 3.

The first tool 1 comprises a first supporting bottom plate 11, a plurality of first limiting blocks 12 which are located on the first supporting bottom plate 11 and limit the periphery of a product, and a second limiting block 13 which is located on the first supporting bottom plate 11 and limit the inner contour of the product. According to the product requirement, a first sensor can be arranged on the first supporting bottom plate 11 to detect whether the product is placed in place.

The second tool 2 comprises a second supporting base plate 21, a plurality of third limiting blocks 22 which are arranged on the second supporting base plate 21 and limit the periphery of a product, a fourth limiting block 23 which limits the internal outline of the product, and a plurality of positioning pins 24 which accurately position the product, a avoiding hole 25 which is distributed corresponding to the tapping position is formed in the second supporting base plate 21, a first rotary clamping cylinder (not shown in the drawing) which compresses the product is further arranged on the second supporting base plate 21, the surface of the product is compressed, the position of the product in the tapping process is prevented from displacing, and the position stability of the tapping process is guaranteed. The second tooling 2 is further provided with a fifth sensor (not marked in the figure) for detecting whether the product is placed in place.

The third tooling 3 comprises a third supporting base plate 31, a plurality of fifth limiting blocks 32 which are arranged on the third supporting base plate 31 and limit the periphery of a product, a sixth limiting block 38 which limits the internal outline of the product, a second rotary clamping cylinder 33 which compresses the product, a first cylinder 34, tapping detection pins 35 which are driven by the first cylinder 34 to move up and down and correspond to the tapping holes one by one, a second sensor 36 which senses whether the tapping detection pins 35 rise to the position or not, and a third sensor 37 which senses whether the product is placed in the third supporting base plate 31 or not.

In order to improve the production efficiency, in this embodiment, two first tools 1, two second tools 2, and three third tools 3 are provided, and in other embodiments, three or more tools may be provided at the same time. Two second frocks 2 are arranged on the same first mounting plate 26, and the whole first mounting plate 26 is detachably mounted on the tapping device 4.

Tapping unit 4 is an existing module, and is available directly from commercial sources. According to requirements, the tapping device 4 can comprise a horizontal position adjusting mechanism and a tapping module arranged on the horizontal position adjusting mechanism; and manually adjusting the horizontal position adjusting mechanism according to the position of the required tapping to adjust the position of the tapping module. In other embodiments, the tapping device 4 may also include a three-axis driving module and a tapping module driven by the three-axis driving module to perform three-dimensional spatial motion, and the tapping module is automatically adjusted in position by the three-axis driving module to perform tapping processing at a set position.

The material receiving unit 5 comprises a defective product receiving box 51, a good product receiving box 52 and a defective product removing device 53 arranged above the defective product receiving box 51. The defective product rejecting device 53 includes a second cylinder 531 and a material guiding plate 532 driven by the second cylinder 531 to turn around a pin, wherein the material guiding plate 532 can guide the product to the defective product receiving box 52 in the extending state and can guide the product to the defective product receiving box 51 in the contracting state.

The carrying mechanism 6 comprises a servo motor 61, a first supporting plate 62 driven by the servo motor 61 to perform horizontal linear motion, a third cylinder 63 fixed on the first supporting plate 62, a second supporting plate 64 driven by the third cylinder 63 to perform vertical motion, and three groups of product adsorption modules 65 fixed on the second supporting plate 64, wherein the three groups of product adsorption modules 65 are respectively corresponding to the first tool 1, the second tool 2 and the third tool 3. The number of the product adsorption modules 65 in each group of the product adsorption modules 65 is the same as the number of the corresponding tools.

The product adsorption module 65 includes a second mounting plate 651 fixed to the second support plate 64, an elastic floating plate 652 elastically and floatably disposed up and down on the second mounting plate 651, an electromagnet 653 fixed to the elastic floating plate 652, and a fourth sensor 654 for sensing whether a product is present on the electromagnet 653.

The action flow of the high-efficiency tapping and detecting integrated machine 100 for the automobile part support in the embodiment is as follows: firstly, placing products to be processed on first tools 1, placing the products on two first tools 1, and detecting that the products are placed in place by a first sensor; then starting the equipment, starting a servo motor 61 in the carrying mechanism 6, moving one group of product adsorption modules 65 to the upper part of the first tool 1, adsorbing the product on the first tool 1 by an electromagnet 653 and lifting the product upwards to separate the product from the first tool 1; then, the product is moved to the upper part of the second tool 2, the product adsorption module 65 descends to place the product on the second tool 2, and the product is positioned and fixed through a limiting block and a first rotary clamping cylinder on the second tool 2; starting the tapping device 4, and enabling the tapping head to upwards form a threaded hole in a set position of a product; after tapping is finished, the tapping head descends, and the first rotary clamping cylinder loosens to compress and limit a product; the product adsorption module 65 takes out the product from the second tool 2 and carries the product to the third tool 3, after the third sensor 37 senses that the product is put in, the second rotary clamping cylinder 33 starts to compress the product, the first cylinder 34 drives the tapping detection pin 35 to move upwards and insert the tapping detection pin into a corresponding threaded hole, if the tapping detection pin 35 can rise to a set height and a signal is detected by the second sensor 36, tapping of the product is OK, otherwise, NG is obtained; after the detection is finished, the second rotary clamping cylinder 33 is loosened, the product is conveyed to the position above the material receiving unit 5 from the third tool 3 by the product adsorption module 65, and the defective product removing device 53 is matched to receive the product according to the detection result; in the process, the three actions of moving the product from the first tool 1 to the second tool 2, moving the product from the second tool 2 to the third tool 3 and moving the product from the third tool 3 to the position above the material receiving unit 5 are performed synchronously.

According to the efficient tapping and detecting integrated machine 100 for the automobile part support, through the design of three sets of tools and the cooperation of a carrying mechanism, high-precision position carrying, positioning, tapping and threaded hole detection of a product are achieved, automatic operation is achieved, feeding, tapping, detecting and discharging are performed synchronously, and production efficiency is greatly improved; an automatic detection module is directly arranged on the tool, so that the phenomenon of missed detection is effectively avoided, and the product quality is guaranteed; only one operator is needed to place the product on the first tool of the product placing station, so that the labor cost is greatly saved.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims (10)

1. The utility model provides an automobile parts support high efficiency tapping detects all-in-one which characterized in that: it is in including arranging the product that sets up in proper order and putting into station, tapping station and detection station, setting first frock on the station is put into to the product, setting are in second frock on the tapping station, setting are in third frock on the detection station, be located on the tapping station and right product on the second frock carries out the chasing bar of tapping, is located detect the material receiving unit in station low reaches, follow the product carry to on the first frock the second frock just will simultaneously product on the second frock is carried to transport mechanism on the third frock.

2. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 1, wherein: the first tool comprises a first supporting bottom plate, a plurality of first limiting blocks, a second limiting block and a first sensor, wherein the first limiting blocks are located on the first supporting bottom plate and limit the periphery of a product, the second limiting blocks are located on the first supporting bottom plate and limit the inner outline of the product, and the first sensor is used for detecting whether the product is placed in place on the first supporting bottom plate.

3. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 1, wherein: the second frock includes the second supporting baseplate, sets up on the second supporting baseplate and carry out a plurality of third stoppers spacing to the product periphery, be provided with on the second supporting baseplate and correspond the first gyration die clamping cylinder who dodges the hole and compress tightly the product that distributes with the tapping position.

4. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 3, wherein: the second tool further comprises a fourth limiting block for limiting the inner outline of the product, a plurality of positioning pins for accurately positioning the product and a fifth sensor for detecting whether the product is placed in place.

5. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 1, wherein: the third frock includes the third supporting baseplate, sets up on the third supporting baseplate and carry out spacing a plurality of fifth stoppers to the product periphery, carry out spacing sixth stopper, the second gyration die clamping cylinder who compresses tightly the product, first cylinder, receive first cylinder drive carry on the up-and-down motion and with tapping hole one-to-one tapping detection contact pin, response whether the tapping detects the second sensor that the contact pin ascended to target in place and response whether have the third sensor that the product put into on the third supporting baseplate.

6. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 1, wherein: the tapping device comprises a tapping device body, a first tool, a second tool and a third tool, wherein the first tool, the second tool and the third tool are arranged in two, the second tool is arranged on the same first mounting plate, and the first mounting plate is detachably mounted on the tapping device body.

7. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 1, wherein: the material receiving unit comprises a defective product receiving box, a defective product receiving box and a defective product removing device arranged above the defective product receiving box.

8. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 7, wherein: the defective product removing device comprises a second cylinder and a material guide plate driven by the second cylinder to turn over around a pin shaft, and the material guide plate can guide a product to the non-defective product collecting box in an extending state and can guide the product to the non-defective product collecting box in a contracting state.

9. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 1, wherein: the carrying mechanism comprises a servo motor, a first supporting plate driven by the servo motor to perform horizontal linear motion, a third cylinder fixed on the first supporting plate, a second supporting plate driven by the third cylinder to perform up-and-down motion, and three groups of product adsorption modules fixed on the second supporting plate, wherein the three groups of product adsorption modules are respectively corresponding to the first tool, the second tool and the third tool in position distribution.

10. The efficient tapping and detecting integrated machine for the automobile part bracket as claimed in claim 9, wherein: the product adsorption module comprises a second mounting plate fixed on the second support plate, an elastic floating plate arranged on the second mounting plate in an up-down elastic floating manner, an electromagnet fixed on the elastic floating mounting plate and a fourth sensor for sensing whether a product is on the electromagnet.

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