CN214682206U - High-integration multi-host exchange self-propelled crushing and screening base station for crushing hosts - Google Patents

Abstract

The utility model relates to a high integrated many host computers of broken host computer in breaker field exchange self-propelled crushing screening basic station, including main frame and walking track, the top of main frame has connected gradually and has received hopper, vibrating feeder, broken host computer, headstock, 1 # conveyer, shale shaker frame, shale shaker and 2# conveyer, and the main frame side is fixed with centralized control ware; a grid is arranged at one side, close to an inlet of the crushing host, of the inner bottom of the receiving hopper, a distributing hopper is arranged at the lower portion of the grid, one outlet of the distributing hopper is located at the upper portion of the 1 # conveyor, and the other outlet of the distributing hopper is connected with a waste conveyor. This application adopts the modularization combination design, and the user can conveniently carry out the split as required, and the independent assortment becomes different removal crushing apparatus, adopts centralized control mode control, and degree of automation is high, convenient operation, and is efficient, and input cost and running cost are low.

Description

High-integration multi-host exchange self-propelled crushing and screening base station for crushing hosts

Technical Field

The utility model relates to a crushing equipment especially relates to a broken host computer height integrates many host computers and exchanges self-propelled crushing screening basic station.

Background

For a long time, in the application of stone mining, the fixed jaw type crushing station is used for crushing for the first time, the jaw type crushing host is used in the crushing station, the jaw type crushing host is formed by a belt conveying device, a transformer substation, an electrical system, a monitoring system, a steel structure and the like, the requirement on the site is high, a foundation needs to be pre-drilled, all parts are sequentially assembled to a pre-selected position, the distance is increasingly far along with mining of a mine, more mining trucks, loaders and excavators need to be transported, normal feeding to the crushing host can be guaranteed, meanwhile, the ascending transportation capacity and the running speed of the mining trucks are limited along with continuous increase of the slope height of the mine. In the aspect of the energy, need high-power, need build the transformer substation even, so the infrastructure cost drops into greatly, and cost of maintenance is also very high, and discharging efficiency is on the low side, if use needs multistage broken occasion, when needing to dispose more various broken host computers, the shortcoming of the inconvenient removal of bringing is more obvious, and the ore fortune is apart from long and should not adjust.

In order to solve the problems, a plurality of parts of the crushing station are integrated on a frame, and tires are arranged at the lower part of the crushing station to realize the moving function, but the road conditions of a plurality of stone and ore storage yards are worried, the tires run on the road surfaces under the conditions, the service life is short, and the off-road performance is poor. Then, technicians replace tires with tracks, and the mobile crushing station can be applied to various road surfaces. The movable crushing station comprises a rack for welding a crawler, and an engine, a feed hopper, a jaw crushing main machine, a feeder and a conveying belt are arranged on the rack, so that the function of integral movement is realized.

But above-mentioned broken station of removal can not be applied to multiple occasion, can not realize the feed back in the occasion that the user needs the grain type to require high, carries out the secondary crushing, and the stone material grain type that leads to the occasion output that requires high at the grain type is not good, and the quarry only has to dispose another broken host computer and carries out the secondary crushing again, in addition because do not sieve or screen earlier stage, consequently the less granule of grain size enters into broken host computer a bit, can influence the work efficiency of broken host computer.

Broken screening station of crawler movement jaw formula as prior art CN106733116B discloses, including the track owner frame, turn right from a left side and have connected gradually the feeder hopper, broken host computer, engine assembly, main belt conveyor, screening machine, transport belt conveyor and ejection of compact belt conveyor in the top of track owner frame, turn right from a left side and have connected gradually vibrating feeder, branch hopper and side belt conveyor in the track owner frame, the front of track owner frame is connected with the feed back belt conveyor to be connected with on the track owner frame and be located the left hoisting apparatus of broken host computer, and the right side of track owner frame bottom is connected with hydro-cylinder landing leg and landing leg respectively, be provided with the de-ironing separator on the main belt conveyor's the main belt conveyor.

The crawler moving jaw type crushing and screening station can solve the problems, but when garbage is treated again, the crawler moving jaw type crushing and screening station cannot treat some waste materials which do not need to be treated or screened separately.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a high integrated many host computers of broken host computer exchange self-propelled crushing screening basic station to solve the problem that prior art's track removes jaw crushing screening station can not the independent processing waste material.

The utility model discloses a high integrated many host computers of broken host computer exchange self-propelled crushing screening basic station, including main frame and walking track, the top of main frame has connected gradually and has connect hopper, vibrating feeder, broken host computer, headstock, 1 # conveyer, shale shaker frame, shale shaker and 2# conveyer, is connected with lifting oil cylinder and regulation pole between main frame and shale shaker frame, is fixed with discharging device below the broken host computer, and the below of shale shaker frame is connected with scalable landing leg, be provided with the de-ironing separator on the 1 # conveyer; a material returning conveyor is arranged on the side edge of the main frame, one end of the material returning conveyor is connected with the discharging end of the vibrating screen, the other end of the material returning conveyor is positioned at the upper part of the receiving hopper, one end of the 1 # conveyor is positioned at the bottom of the discharging end of the crushing main frame, the other end of the 1 # conveyor is positioned at the feeding end of the vibrating screen, the feeding end of the 2# conveyor is positioned at the discharging end of the vibrating screen, and the material returning conveyor is communicated with the vibrating screen through a transition conveyor; a grid is arranged at one side, close to an inlet of the crushing host, of the inner bottom of the receiving hopper, a material distributing hopper is arranged at the lower part of the grid, the material distributing hopper is provided with two outlets, one outlet is positioned at the upper part of the 1 # conveyor, and the other outlet is connected with a waste conveyor; the side of the main frame is fixedly provided with an integrated controller, and a walking control system, a crushing main machine control system, a screening control system, a conveying control system, an information acquisition system, an audible and visual alarm system and a hydraulic control system are arranged in the integrated controller.

The utility model discloses a theory of operation, the utility model discloses a high integrated many host computers of broken host computer exchange self-propelled crushing screening base station, and the user is according to the use occasion, is that to handle building rubbish or sand yard production building stone material, and the size of material, hardness etc. confirms suitable broken host computer, is with jaw formula, hammer, still counterattack formula. The determined crushing main machine is hoisted to a main frame, a driving motor is connected through a belt, an engine is started through a remote controller, a running system is controlled, the equipment is moved to a proper position, the equipment is adjusted, supporting legs are stably supported, crushing and screening are started, and a conveying system is conveyed to a normal working state. In particular during the crushing operation: the material to be crushed enters the receiving hopper, the receiving hopper is inclined towards the feeding hole of the main crushing machine, so under the action of the vibrating feeder, the material moves towards the inlet of the main crushing machine, when the material reaches the grid, the material with smaller particle size enters the distributing hopper through the gap of the grid, the material to be sieved and subsequently processed falls onto the 1 # conveyor through one of the outlets of the receiving hopper, the 1 # conveyor is started to transmit the material to one end far away from the main crushing machine, in the transmission process, the iron remover absorbs and removes metal in the material, when the material reaches the end of the 1 # conveyor and falls onto the sieving machine, the sieving machine sieves the material, and the large-particle material returns to the receiving hopper through the material returning conveyor to be crushed again; the small-particle materials are conveyed to the 2# conveyor through the transition conveyor and are finally discharged from the discharging end of the 2# conveyor; if some construction wastes are encountered, the particle size is small and the subsequent treatment is not needed, the materials filtered by the grating enter the material distribution hopper and enter the waste conveyor from the other outlet of the material distribution hopper to be transported out as waste materials.

The beneficial effects of the utility model, through the configuration optimization combination to the main frame, the main frame structure is adapted to the broken host computer of different grade type, can exchange completely, the user is as long as a high integrated many host computers exchange self-propelled broken screening basic station, including the broken host computer equipment of monomer of several different grade types, just can satisfy the service environment of most operating mode, because highly integrated traditional production line required equipment in an organic whole, and can remove along with the environment, and adopt centralized control, the automation level is high, operating personnel has been reduced, very big input cost and running cost have been reduced. Due to the integration of the vibrating screen and the feed back conveyor, the requirements of customers on different particle sizes can be met by selecting the size of the screen, if the screen is screened, the separated particle type is not good, and the large-size material is returned to the receiving hopper through the feed back conveyor to be crushed again, so that a product with a better particle type is obtained. Meanwhile, if the materials are crushed by the crusher, the reclaiming conveyor can rotate by 90 degrees, the stones with larger granularity screened by the vibrating screen enter the reclaiming conveyor through the transition conveyor to be output as finished products, and the finer stones are output by the No. 2 conveyor, so that two stone finished products with different granularities can be obtained. Due to the adoption of the modular combination design, a user can conveniently split the crusher according to the requirement and freely combine the crusher into different mobile crushing equipment.

Further, the crushing main machine is one of a hammer crusher, an impact crusher or a jaw crusher. According to actual needs, the requirements can be met by replacing the type of the crushing main machine without purchasing different types of movable crushers, so that the investment cost is saved. Wherein hammer crushing host computer and the broken host computer of counterattack formula are box crushing host computer's one kind, and the platform is general, more does benefit to the change.

Further, the vibrating screen is located between the 1 # and 2# conveyors and is connected with the vibrating screen rack through a rubber spring, and the conveying directions of the vibrating screen are opposite to those of the 1 # and 2# conveyors. Besides reducing the noise, the service life of the vibrating screen is prolonged.

Furthermore, a discharge hopper is arranged at the discharge end of the crushing main machine, and one outlet of the distributing hopper is positioned at the upper part of the discharge hopper. The impact of materials on the 1 # conveyor is reduced by arranging the discharge hopper, so that the 1 # conveyor is protected conveniently.

Furthermore, a feed back hopper communicated with the feed back conveyor and the receiving hopper is arranged between the feed back conveyor and the receiving hopper.

Furthermore, a hoisting device is connected to the main frame. The lifting device is used for lifting and adjusting, and the vibrating screen is convenient to repair or replace.

In addition, the power of this application belongs to the oil-electricity mixture, and the power of breakage is supplied by electric power, and the power of walking is supplied by the fuel.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of a high-integration multi-host exchange self-propelled crushing and screening base station of the crushing host of the utility model;

FIG. 2 is a front view of FIG. 1;

fig. 3 is a rear view of the utility model of fig. 1;

fig. 4 is a signal transmission diagram of the present invention;

FIG. 5 is a crushing and screening base station with an impact crusher;

figure 6 is a crushing and screening base station with jaw crusher.

Detailed Description

The following is further detailed by way of specific embodiments:

reference numerals in the drawings of the specification include: the combined type crusher comprises a receiving hopper 1, a vibrating feeder 2, a hammer crusher 3, a driving motor 4, a traveling crawler 5, a transition conveyor 6, a 2# conveyor 7, a vibrating screen 8, a 1 # conveyor 9, an iron remover 10, a power box 11, a return conveyor 12, a return hopper 13, a main frame 14, a waste conveyor 15, a distributing hopper 16, a discharging device 17, a telescopic supporting leg 18, a lifting oil cylinder 19, an adjusting rod 20, a vibrating screen frame 21, a connecting rotating shaft 22, a connecting bolt 23, an integrated controller 24, a rubber spring 25, a counterattack crusher 26, a jaw crusher 27 and a grating 101.

Example 1 is substantially as shown in figures 1 to 3: a high-integration multi-host-exchange self-propelled crushing and screening base station with crushing hosts comprises a main frame 14 and a traveling crawler 5, wherein the top of the main frame 14 is sequentially connected with a receiving hopper 1, a vibrating feeder 2, a hammer crusher 3, a power box 11, a 1 # conveyor 9, a vibrating screen rack 21, vibrating screens 8 and 2# conveyors 7, the main frame 14 is connected with a hoisting device for hoisting and adjusting, a hoisting oil cylinder 19 and an adjusting rod 20 are connected between the main frame 14 and the vibrating screen rack 21, a discharging device 17 is fixed below the hammer crusher 3, telescopic supporting legs 18 are connected below the vibrating screen rack 21, a vibrating screen 8 is positioned between the 1 # conveyor 9 and the 2# conveyor 7, the vibrating screen 8 is connected with the vibrating screen rack 21 through a rubber spring 25, and the conveying directions of the vibrating screen 8 are opposite to those of the 1 # conveyor 9 and the 2# conveyor 7; the 1 # conveyor 9 is provided with an iron remover 10, and a vibrating screen rack 21 is connected with a main frame 14 through a connecting rotating shaft 22; a reclaiming conveyor 12 is arranged on the side edge of the main frame 14, one end of the reclaiming conveyor 12 is connected with the discharging end of the vibrating screen 8, the other end of the reclaiming conveyor 12 is positioned at the upper part of the receiving hopper 1, one end of the 1 # conveyor 9 is positioned at the bottom of the discharging hopper, the other end of the 1 # conveyor 9 is positioned at the feeding end of the vibrating screen 8, the feeding end of the 2# conveyor 7 is positioned at the discharging end of the vibrating screen 8, and the reclaiming conveyor 12 is communicated with the vibrating screen 8 through a transition conveyor 6; a grating 101 is arranged at one side of the inner bottom of the receiving hopper 1 close to an inlet of the hammer crusher 3, a distributing hopper 16 is arranged at the lower part of the grating 101, one outlet of the distributing hopper 16 is positioned at the upper part of the 1 # conveyor 9, the other outlet of the distributing hopper 16 is connected with a waste material conveyor 15, a discharge hopper is arranged at the discharge end of the hammer crusher 3, one outlet of the distributing hopper 16 is positioned at the upper part of the discharge hopper, and a return hopper 13 communicated with the return conveyor 12 and the receiving hopper 1 is arranged between the return conveyor 12 and the receiving hopper 1. An integrated controller 24 is fixed on the side face of the main frame 14, and a walking control system, a crushing host control system, a screening control system, a conveying control system, an information acquisition system, an audible and visual alarm system and a hydraulic control system are arranged in the integrated controller 24.

The specific implementation process is as follows: the hammer crusher 3 is hoisted on a main frame 14, the main frame is firmly connected by a connecting bolt 23, a driving motor 4 is connected by a belt, an engine is started by a remote controller, a driving system is controlled, the equipment is moved to a proper position, the equipment is adjusted, supporting legs are supported firmly, crushing and screening are started, a conveying system is in a normal working state, materials to be crushed are loaded into a receiving hopper 1, the receiving hopper 1 is inclined towards a feeding hole of the hammer crusher 3, the materials move towards an inlet of the hammer crusher 3 under the action of a vibrating feeder 2, when the materials reach a grid 101, the materials with smaller particle size enter a distribution hopper 16 through a gap of the grid 101, the materials to be screened and subsequently processed fall onto a 1 # conveyor 9 through one outlet of the distribution hopper 16, most of the materials to be crushed enter the 1 # conveyor 9 through a discharging device 17 after being crushed by the hammer crusher 3, the 1 # conveyor 9 is started to transmit materials to one end far away from the hammer crusher 3, in the transmission process, the iron remover 10 absorbs and removes metal in the materials, when the materials reach the end of the 1 # conveyor 9 and fall to the vibrating screen 8, the vibrating screen 8 screens the materials, and large-particle materials return to the receiving hopper 1 through the transition conveyor 6 and the material returning conveyor 12 to be crushed again; the small-particle materials fall to the 2# conveyor 7 through the vibrating screen 8 and are finally discharged from the discharging end of the 2# conveyor 7; for example, when some construction wastes have small particle sizes and do not need subsequent treatment, the material filtered by the grating 101 enters the material separating hopper 16, enters the waste conveyor 15 from the other outlet of the material separating hopper 16, and is transported out as waste.

As shown in fig. 4, the centralized control system is characterized in that a controller receives relevant data of an instruction operating system and an information acquisition system, sends out an execution instruction after calculation and analysis, and drives a corresponding control system after amplification processing, the information acquisition system acquires operation parameters of each system in real time and feeds the operation parameters back to the controller, so that an actuator finally meets requirements required by a user, and when the controller detects abnormal data, the controller sends an instruction to an audible and visual alarm system to give an alarm, so that the closed-loop control of the whole machine is achieved, the automation degree is high, the operation is convenient, the reliability is high, the production efficiency is improved, and the operation cost is reduced.

The power of this application belongs to the oil-electricity and mixes, and broken power is supplied by electric power, and the power of walking is supplied by the fuel.

Embodiment 2 differs from embodiment 1 only in that a lifting device is further connected to the main frame 14.

Embodiment 3 differs from embodiment 1 only in that no return hopper 13 is provided.

As shown in fig. 5, embodiment 4 is different from embodiment 1 only in that the hammer crusher 3 is replaced with a reaction crusher 26.

As shown in fig. 6, the embodiment 5 is different from the embodiment 1 only in that the hammer crusher 3 is replaced with a jaw crusher 27.

The above description is only an example of the present invention, and the common general knowledge of the known specific structures and characteristics of the embodiments is not described herein. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (6)

1. The high-integration multi-host exchange self-propelled crushing and screening base station comprises a main frame and a walking crawler, wherein the top of the main frame is sequentially connected with a receiving hopper, a vibrating feeder, a crushing host, a power box, a 1 # conveyor, a vibrating screen rack, a vibrating screen and a 2# conveyor, a lifting oil cylinder and an adjusting rod are connected between the main frame and the vibrating screen rack, a discharging device is fixed below the crushing host, telescopic support legs are connected below the vibrating screen rack, and an iron remover is arranged on the 1 # conveyor; the method is characterized in that: a material returning conveyor is arranged on the side edge of the main frame, one end of the material returning conveyor is connected with the discharging end of the vibrating screen, the other end of the material returning conveyor is positioned at the upper part of the receiving hopper, one end of the 1 # conveyor is positioned at the bottom of the discharging end of the crushing main frame, the other end of the 1 # conveyor is positioned at the feeding end of the vibrating screen, the feeding end of the 2# conveyor is positioned at the discharging end of the vibrating screen, and the material returning conveyor is communicated with the vibrating screen through a transition conveyor; a grid is arranged at one side, close to an inlet of the crushing host, of the inner bottom of the receiving hopper, a material distributing hopper is arranged at the lower part of the grid, the material distributing hopper is provided with two outlets, one outlet is positioned at the upper part of the 1 # conveyor, and the other outlet is connected with a waste conveyor; the side of the main frame is fixedly provided with an integrated controller, and a walking control system, a crushing main machine control system, a screening control system, a conveying control system, an information acquisition system, an audible and visual alarm system and a hydraulic control system are arranged in the integrated controller.

2. The crushing main machine high-integration multi-main machine interchange self-propelled crushing and screening base station of claim 1, characterized in that: the crushing main machine is one of a hammer crusher, a counterattack crusher or a jaw crusher.

3. The high-integration multi-host interchange self-propelled crushing and screening base station of crushing hosts according to claim 2, characterized in that: the vibrating screen is positioned between the 1 # conveyor and the 2# conveyor, is connected with the vibrating screen frame through a rubber spring, and is opposite to the 1 # conveyor and the 2# conveyor in the transmission direction.

4. The high-integration multi-host exchange self-propelled crushing and screening base station for crushing hosts according to any one of claims 1 to 3, characterized in that: the discharge end of the crushing main machine is provided with a discharge hopper, and one outlet of the distribution hopper is positioned at the upper part of the discharge hopper.

5. The crushing main machine high-integration multi-main machine interchange self-propelled crushing and screening base station of claim 4, characterized in that: and a feed back hopper communicated with the feed back conveyor and the receiving hopper is arranged between the feed back conveyor and the receiving hopper.

6. The high-integration multi-host interchange self-propelled crushing and screening base station of crushing hosts of claim 5, characterized in that: and the main frame is connected with a hoisting device.

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