CN203933274U - Plastic packaging motor production line for automatically assembling - Google Patents
Plastic packaging motor production line for automatically assembling Download PDFInfo
- Publication number
- CN203933274U CN203933274U CN201420213758.9U CN201420213758U CN203933274U CN 203933274 U CN203933274 U CN 203933274U CN 201420213758 U CN201420213758 U CN 201420213758U CN 203933274 U CN203933274 U CN 203933274U
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- press
- bearing
- lower cover
- loading device
- rotor
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Abstract
The utility model is specifically related to a kind of production line for automatically assembling that is applicable to plastic packaging motor, mainly comprise ripple circle discharge mechanism and motor transfer mechanism, it is characterized in that: also comprise rotating disk and the dispenser that drives turntable intermittent to rotate, described turntable mounting is located on dispenser, described rotating disk is provided with the station of multiple placement stators, be disposed with the lower cover press-loading device of lower cover and stator press-loading around described rotating disk, by the bearing press-mounting mechanism of rotor and bearing press mounting, rotor after press-fiting and bearing rotary are moved on to rotating disk and insert the rotor transfer mechanism of stator, upper cover press-loading device, rubber ring press-loading device, described ripple circle discharge mechanism is between lower cover press-loading device and bearing press-mounting mechanism, described motor transfer mechanism is positioned at the subsequent processing position of rubber ring press-loading device.The utility model has reduced the volume of equipment, has saved floor space, and closely cooperating of dispenser and each press-loading device makes the production cycle shorten to 7 seconds, has reduced manpower, has improved production efficiency.
Description
Technical field
The utility model relates to motor mounting technology field, is specifically related to a kind of production line for automatically assembling that is applicable to plastic packaging motor.
Background technology
In prior art, the form of motor assembling line normally transmits motor accessory by the conveyer belt of production line, and workpeople is the manual motor product that is assembled on production line limit.Such assembling line floor space is large, and automaticity is low, and production cost is high, and production efficiency is low.For addressing the above problem, on market, occurred the automatic assembly line of motor, although this automatic assembly line has possessed automation to a certain degree, versatility is poor, can not adapt to the motor Assembling Production flow process of some kind, and floor space and production efficiency still not ideal enough.
Summary of the invention
The purpose of this utility model is to overcome described in above technology not enough, provides that a kind of volume is little, production efficiency is high and is applicable to the motor production line for automatically assembling of plastic packaging motor.
The utility model is achieved through the following technical solutions:
Plastic packaging motor production line for automatically assembling, comprise that Jiang Boquan is placed into ripple circle discharge mechanism and the motor transfer mechanism on stator, it is characterized in that: also comprise rotating disk and the dispenser that drives turntable intermittent to rotate, described turntable mounting is located on dispenser, described rotating disk is provided with the station of multiple placement stators, be disposed with the lower cover press-loading device of lower cover and stator press-loading around described rotating disk, by the bearing press-mounting mechanism of rotor and bearing press mounting, rotor after press-fiting and bearing rotary are moved on to rotating disk and insert the rotor transfer mechanism of stator, upper cover press-loading device, rubber ring press-loading device, described ripple circle discharge mechanism is around rotating disk setting and between lower cover press-loading device and bearing press-mounting mechanism, described motor transfer mechanism is around rotating disk setting and be positioned at the subsequent processing position of rubber ring press-loading device.
In such scheme, before the running of plastic packaging motor production line for automatically assembling, first artificial loading stator and rotor, dispenser drives rotating disk to do intermittent rotation, and each station time of staying is 7 seconds.Rotating disk starts to rotate, stator rotates to the position of lower cover press-loading device, lower cover press-loading device is the stator press-loading on lower cover and rotating disk, rotating disk is rotated further, and forwards the position of ripple circle discharge mechanism to, ripple circle vibration feeding, meanwhile, press Bearning mechanism to press-fit rotor and bearing, in the time that rotating disk forwards pressure Bearning mechanism to, the rotor having press-fited and bearing transfer are also inserted into the semi-finished product on rotating disk.Now manually wiring board and upper cover are put on the semi-finished product of rotating disk, rotating disk is rotated further upper cover press-loading device, press-fit upper cover, rotating disk is rotated further rubber ring press-loading device, material loading rubber ring also press-fits, rotating disk is rotated further motor transfer mechanism, and motor product is shifted out to production line, has so just completed the production cycle of a motor.
Further, also comprise and detect the security detection equipment that whether is in place of stator, described security detection equipment is around rotating disk setting and be positioned at the upper operation position of lower cover press-loading device.If detect that stator not yet puts in place, rotating disk does not turn round, if detect that stator has been placed on station, rotating disk is delivering stator to start to move to subsequent processing.
Further, described lower cover press-loading device comprises the top board that press-fits of being located at described this operation station top, be located at the lower cover fixture of described this operation station below, the lower cover pipeline of lower cover material loading, capture the grasping mechanism I that lower cover is placed into lower cover fixture, drive the driving mechanism I of grasping mechanism I motion, and be located at press-fit that top board compresses lower cover described in the cooperation of described lower cover fixture below press-fit cylinder I.Lower cover pipeline material loading, driving mechanism I drives grasping mechanism to capture the lower cover on lower cover pipeline, aims at lower cover fixture blowing, press-fits top board and is pressing stator not allow its activity, press-fits cylinder I and upwards compresses lower cover.
Further, described bearing press-mounting mechanism comprises the bearing fixture of placing rotor and bearing, to the bearing vibrating disc of described bearing fixture fed bearings, rotor pipeline, capture the grasping mechanism II of rotor from described rotor pipeline, drive the driving mechanism II of grasping mechanism motion II, press-fit the servo pneumatic linear actuator of rotor and bearing, described servo pneumatic linear actuator and bearing fixture are located at same straight line.The vibrations of bearing vibrating disc, bearing slips into bearing fixture, and the rotor that driving mechanism II drives grasping mechanism II to capture rotor pipeline is put into bearing fixture, and servo pneumatic linear actuator is pushed ahead and is pressed into bearing.
Further, described rotor transfer mechanism comprises and captures the rotor that press-fited and the grasping mechanism III of bearing and the driving mechanism III that drives grasping mechanism III to move.For the rotor and the bearing that have press-fited are put into the semi-finished product on rotating disk.
Further, described upper cover press-loading device comprises the base pressure cylinder of being located at this operation station below, and the push rod fixture coordinating with base pressure cylinder is installed on described base pressure cylinder, and described station top is provided with and coordinates the compression cylinder II compressing with push rod fixture.Base pressure cylinder rises push rod fixture and withstands stator, does not allow the stressed press-bending of rotating disk be out of shape, and compression cylinder II compresses upper cover.
Further, described rubber ring press-loading device comprises rubber ring pipeline, captures the grasping mechanism IV of rubber ring, drives the driving mechanism IV of grasping mechanism IV motion, cooperatively interact compress rubber ring on press-fit cylinder and under press-fit cylinder.Driving mechanism IV drives grasping mechanism IV to capture up and down rubber ring simultaneously, above press-fit cylinder and under press-fit cylinder-pressing rubber ring.
The present invention replaces manual work, the explanation of specifically reducing the staff:
1. assembling lower cover 1 people: this work employee position functional mapping, mainly lay rotor and stator to production line for automatically assembling;
2. assembling rubber ring 0 people: after this staff simplifies, adopt vibrating disc material loading, manipulator clamping, upper and lower press-loading device compresses rubber ring simultaneously;
3. armature spindle assembles 0 people: after this staff simplifies, adopt servo transfer mechanism automatic charging, automatically assembling;
4. two ends dress bearing 0 people: after this staff simplifies, adopt press-loading device automatic press mounting
.
The utility model is particularly useful for the automatic assembling of plastic packaging motor, be arranged on compactly around rotating disk by each press-loading device, utilize the rotation of rotating disk to carry out continuous productive process, reduce the volume of equipment, saved floor space, and closely cooperating of dispenser and each press-loading device makes the production cycle shorten to 7 seconds, reduce manpower, improved production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of plastic packaging motor production line for automatically assembling described in the utility model;
Fig. 2 is the dispenser structural representation of plastic packaging motor production line for automatically assembling described in the utility model;
Fig. 3 is the structural representation of the lower cover press-loading device of plastic packaging motor production line for automatically assembling described in the utility model;
Fig. 4 is the structural representation of the bearing press-mounting mechanism of plastic packaging motor production line for automatically assembling described in the utility model;
Fig. 5 is the front view of the bearing press-mounting mechanism of plastic packaging motor production line for automatically assembling described in the utility model;
Fig. 6 is the structural representation of the rotor transfer mechanism of plastic packaging motor production line for automatically assembling described in the utility model;
Fig. 7 is the structural representation of the upper cover press-loading device of plastic packaging motor production line for automatically assembling described in the utility model;
Fig. 8 is the structural representation of the rubber ring press-loading device of plastic packaging motor production line for automatically assembling described in the utility model;
In figure: 1-rotating disk, 2-dispenser, 3-station, 4-lower cover press-fits, 41-press-fits top board, 42-lower cover fixture, 43-lower cover pipeline, 44-grasping mechanism I, 45-driving mechanism I, 46-press-fits cylinder I, 5-ripple circle discharge mechanism, 6-bearing press-mounting mechanism, 61-bearing fixture, 62-bearing vibrating disc, 63-rotor pipeline, 64-grasping mechanism II, 65-driving mechanism II, 66-servo electric jar, 67-compression module, 7-rotor transfer mechanism, 71-grasping mechanism III, 72-driving mechanism III, 73-bracing frame, 8-upper cover press-loading device, 81-base pressure cylinder, 82-push rod fixture, 83-compression cylinder II, 84-installing rack I, 9-rubber ring press-loading device, 91-rubber ring pipeline, 92-grasping mechanism IV, 93-driving mechanism IV, on 94-, press-fit cylinder, under 95-, press-fit cylinder, 96-installing rack II, 10-electronics transfer mechanism, 11-security detection equipment, 12-power transmission line, 13-frame.
Embodiment
By the drawings and specific embodiments, the utility model is further detailed below.
As shown in Figure 1 and 2, plastic packaging motor production line for automatically assembling described in the utility model, comprises rotating disk 1 and dispenser 2, and dispenser 2 drives rotating disk 1 to do intermittent rotation, and swing circle is 7 seconds.Rotating disk 1 is set up on dispenser 2, and is provided with ten stations 3, and each station 3 is by a stator of artificial placement.Rotating disk 1 and dispenser 2 are arranged on the central authorities of frame 13.Frame 13 adopts square steel welding, and long two meters, wide two meters, be I-shaped, for placing each mechanism of production line for automatically assembling, and as far as possible each mechanism compactness of arranging, save floor space.Be disposed with and detect the security detection equipment 11 whether stator is in place around rotating disk 1, by the lower cover press-loading device 4 of lower cover and stator press-loading, ripple circle discharge mechanism 5, by the bearing press-mounting mechanism of rotor and bearing press mounting 6, rotor after press-fiting and bearing rotary are moved on to rotating disk 1 and insert the rotor transfer mechanism 7 of stator, upper cover press-loading device 8, rubber ring press-loading device 9, motor transfer mechanism 10.Between motor transfer mechanism 10 and rubber ring press-loading device 9, be provided with power transmission line 12, motor transfer mechanism 10 is moved power transmission line 12 to carry out the follow-up operation such as labeling and packing as last operation the motor assembling.The complete motor of the every transfer of last operation, rotating disk forwards next station to and carries out artificial loading stator, so circulation.
As shown in Figure 3, lower cover press-loading device 4 mainly forms by press-fiting top board 41, lower cover fixture 42, lower cover pipeline 43, grasping mechanism I 44, driving mechanism I 45 and press-fiting cylinder I 46.Press-fit the top that top board 41 is arranged on the processing stations of this operation, the below of processing stations is grasping mechanism I 44 and driving mechanism I 45.Lower cover pipeline 43 is positioned at the side of driving mechanism I, and lower cover fixture 42 is positioned at the side of grasping mechanism I 44.Driving mechanism I 45 drives grasping mechanism I 44 feedings, and aims at lower cover fixture 42 blowings by moving up and down.The below of lower cover fixture 42 is provided with and press-fits cylinder I 46, press-fits cylinder I 46 and coordinates and press-fit top board 41 and compress lower cover.Above-mentioned grasping mechanism I 44, driving mechanism I 45, lower cover fixture 42 and press-fiting on the object that cylinder I 46 can be placed on certain altitude to coordinate the height of station.
As shown in Fig. 4 ~ 5, bearing press-mounting mechanism 6 is mainly made up of bearing fixture 61, bearing vibrating disc 62, rotor pipeline 63, grasping mechanism II 64, driving mechanism II 65, servo electric jar 66 and compression module 67.Bearing fixture 61 is for placing rotor and bearing, and a side of bearing fixture 61 is provided with bearing vibrating disc 62, and opposite side is provided with rotor pipeline 63, bearing fixture 61 be provided with below grasping mechanism II 64 and driving mechanism II 65.Bearing vibrating disc 62 is to a bearing of the each conveying in two ends of bearing fixture 61, and driving mechanism II 65 drives grasping mechanism II 64 from rotor pipeline 63 feedings, and by moving up and down, rotor is put into bearing fixture 61.Servo pneumatic linear actuator 66 is set after grasping mechanism II 64 and driving mechanism II 65, and servo pneumatic linear actuator 66 is located at same straight line with bearing fixture 61, and is vertically to put equally, specifically can establish a linear bearing and place servo pneumatic linear actuator 66 and bearing fixture 61.The side of bearing fixture 61 is provided with compression module 67, makes bearing be easy to press-fit for fixed rotor.After rotor and bearing are in place, compression module 67 compresses rotor, and servo pneumatic linear actuator 66 promotes forward, pressing bearing and rotor.
As shown in Figure 6, rotor transfer mechanism 7 is mainly made up of grasping mechanism III 71, driving mechanism III 72 and bracing frame 73.Grasping mechanism III 71 and driving mechanism III 72 are installed on to support and set up on 73, grasping mechanism III 71 captures the bearing of the rotor of a upper operation, driving mechanism III 72 drives grasping mechanism III 71 move up and down and rotate, more than the rotor having press-fited and bearing are moved to rotating disk, and then put into the semi-finished product on rotating disk.
As shown in Figure 7, upper cover press-loading device 8 is mainly made up of base pressure cylinder 81, push rod fixture 82, compression cylinder II 83 and installing rack I 84.Compression cylinder II 83 is arranged in installing rack I, and is located at the top of this operation processing stations, and base pressure cylinder 81 is arranged on the below of this operation processing stations, and push rod fixture 82 is arranged on base pressure cylinder 81.Before this station, when employee puts into wiring board and upper cover after the stator of rotating disk 1, base pressure cylinder 81 rises, and push rod fixture 82 and then rises, and compression cylinder II 83 compresses downwards simultaneously.Then, compression cylinder II 83 rises, and base pressure cylinder 81 declines, and completes and press-fits, and waits for lower operation.
As shown in Figure 8, rubber ring press-loading device 9 mainly by rubber ring pipeline 91, grasping mechanism IV 92, driving mechanism IV 93, on press-fit cylinder 94, under press-fit cylinder 95 and installing rack II 96 forms.Grasping mechanism IV 92 and driving mechanism IV 93 are arranged near rotating disk 1 of rubber ring pipeline 91, and rubber ring pipeline 91 is divided into two-layer up and down, facilitate grasping mechanism IV 92 to capture up and down simultaneously.Installing rack II 96 is arranged on the side of grasping mechanism IV 92 and driving mechanism IV 93, and the top of installing rack II 96 arranges and press-fits cylinder 94, and below arranges lower air cylinder 95.Grasping mechanism IV 92 respectively captures a rubber ring up and down, driving mechanism IV 93 is by driving grasping mechanism IV 92 move up and down and rotate, rubber ring is moved on to the upper and lower of this operation processing stations, above press-fit cylinder 94 and under press-fit cylinder 95 and compress rubber ring simultaneously.Upper and lower air cylinders unclamps, and rubber ring has press-fited, and waits for lower operation.Above-mentioned grasping mechanism IV 92 and driving mechanism IV 93 can be placed on the object of certain altitude to coordinate the height of station.
Above content is in conjunction with concrete preferred implementation further detailed description of the utility model; can not assert that concrete enforcement of the present utility model is confined to these explanations; for the utility model person of an ordinary skill in the technical field; without departing from the concept of the premise utility; can also make some simple deduction or replace, all should be considered as belonging to protection range of the present utility model.
Claims (7)
1. plastic packaging motor production line for automatically assembling, comprise that Jiang Boquan is placed into ripple circle discharge mechanism and the motor transfer mechanism on stator, it is characterized in that: also comprise rotating disk and the dispenser that drives turntable intermittent to rotate, described turntable mounting is located on dispenser, described rotating disk is provided with the station of multiple placement stators, be disposed with the lower cover press-loading device of lower cover and stator press-loading around described rotating disk, by the bearing press-mounting mechanism of rotor and bearing press mounting, rotor after press-fiting and bearing rotary are moved on to rotating disk and insert the rotor transfer mechanism of stator, upper cover press-loading device, rubber ring press-loading device, described ripple circle discharge mechanism is around rotating disk setting and between lower cover press-loading device and bearing press-mounting mechanism, described motor transfer mechanism is around rotating disk setting and be positioned at the subsequent processing position of rubber ring press-loading device.
2. plastic packaging motor production line for automatically assembling according to claim 1, is characterized in that: also comprise and detect the security detection equipment that whether is in place of stator, described security detection equipment is around rotating disk setting and be positioned at the upper operation position of lower cover press-loading device.
3. plastic packaging motor production line for automatically assembling according to claim 1, it is characterized in that: described lower cover press-loading device comprises the top board that press-fits of being located at described this operation station top, be located at the lower cover fixture of described this operation station below, the lower cover pipeline of lower cover material loading, capture the grasping mechanism I that lower cover is placed into lower cover fixture, drive the driving mechanism I of grasping mechanism I motion, and be located at press-fit that top board compresses lower cover described in the cooperation of described lower cover fixture below press-fit cylinder I.
4. plastic packaging motor production line for automatically assembling according to claim 1, it is characterized in that: described bearing press-mounting mechanism comprises the bearing fixture of placing rotor and bearing, to the bearing vibrating disc of described bearing fixture fed bearings, rotor pipeline, capture the grasping mechanism II of rotor from described rotor pipeline, drive the driving mechanism II of grasping mechanism II motion, press-fit the servo pneumatic linear actuator of rotor and bearing, described servo pneumatic linear actuator and bearing fixture are located at same straight line.
5. plastic packaging motor production line for automatically assembling according to claim 1, is characterized in that: described rotor transfer mechanism comprises and captures the rotor that press-fited and the grasping mechanism III of bearing and the driving mechanism III that drives grasping mechanism III to move.
6. plastic packaging motor production line for automatically assembling according to claim 1, it is characterized in that: described upper cover press-loading device comprises the base pressure cylinder of being located at this operation station below, the push rod fixture coordinating with base pressure cylinder is installed on described base pressure cylinder, and described station top is provided with and coordinates the compression cylinder II compressing with push rod fixture.
7. plastic packaging motor production line for automatically assembling according to claim 1, it is characterized in that: described rubber ring press-loading device comprises rubber ring pipeline, capture the grasping mechanism IV of rubber ring, drive the driving mechanism IV of grasping mechanism IV motion, cooperatively interact compress rubber ring on press-fit cylinder and under press-fit cylinder.
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CN201420213758.9U CN203933274U (en) | 2014-04-29 | 2014-04-29 | Plastic packaging motor production line for automatically assembling |
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CN201420213758.9U CN203933274U (en) | 2014-04-29 | 2014-04-29 | Plastic packaging motor production line for automatically assembling |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103956862A (en) * | 2014-04-29 | 2014-07-30 | 广州宏和精密机械有限公司 | Automatic assembly production line for plastic package motor |
CN104708840A (en) * | 2015-04-01 | 2015-06-17 | 赖长洪 | Multi-cylinder efficient tire assembling equipment |
CN105406664A (en) * | 2015-12-28 | 2016-03-16 | 东莞市沃德精密机械有限公司 | Motor rotor automatic assembling machine |
CN108015517A (en) * | 2016-10-31 | 2018-05-11 | 常州星宇车灯股份有限公司 | A kind of lamp body automatic crimping device and its manipulator fixture |
CN109759813A (en) * | 2018-12-28 | 2019-05-17 | 唐山四维智能科技有限公司 | Lawn Machine Trolley Wheel Bearings automate pressing machine |
CN111371257A (en) * | 2019-12-19 | 2020-07-03 | 丹东山川电机有限公司 | Automatic assembling mechanism for motor |
-
2014
- 2014-04-29 CN CN201420213758.9U patent/CN203933274U/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103956862A (en) * | 2014-04-29 | 2014-07-30 | 广州宏和精密机械有限公司 | Automatic assembly production line for plastic package motor |
CN104708840A (en) * | 2015-04-01 | 2015-06-17 | 赖长洪 | Multi-cylinder efficient tire assembling equipment |
CN104708840B (en) * | 2015-04-01 | 2017-04-12 | 赖长洪 | Multi-cylinder tire assembling equipment |
CN105406664A (en) * | 2015-12-28 | 2016-03-16 | 东莞市沃德精密机械有限公司 | Motor rotor automatic assembling machine |
CN105406664B (en) * | 2015-12-28 | 2018-05-15 | 东莞市沃德精密机械有限公司 | Rotor automatic assembling |
CN108015517A (en) * | 2016-10-31 | 2018-05-11 | 常州星宇车灯股份有限公司 | A kind of lamp body automatic crimping device and its manipulator fixture |
CN108015517B (en) * | 2016-10-31 | 2024-02-02 | 常州星宇车灯股份有限公司 | Automatic crimping of lamp body device and manipulator clamp thereof |
CN109759813A (en) * | 2018-12-28 | 2019-05-17 | 唐山四维智能科技有限公司 | Lawn Machine Trolley Wheel Bearings automate pressing machine |
CN109759813B (en) * | 2018-12-28 | 2023-07-14 | 唐山四维智能科技有限公司 | Automatic pressing machine for lawn mower wheel bearings |
CN111371257A (en) * | 2019-12-19 | 2020-07-03 | 丹东山川电机有限公司 | Automatic assembling mechanism for motor |
CN111371257B (en) * | 2019-12-19 | 2021-08-27 | 丹东山川电机有限公司 | Automatic assembling mechanism for motor |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141105 Termination date: 20150429 |
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EXPY | Termination of patent right or utility model |