CN203880723U - Inclined double-layer grate device - Google Patents
Inclined double-layer grate device Download PDFInfo
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- CN203880723U CN203880723U CN201420335885.6U CN201420335885U CN203880723U CN 203880723 U CN203880723 U CN 203880723U CN 201420335885 U CN201420335885 U CN 201420335885U CN 203880723 U CN203880723 U CN 203880723U
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- 239000002893 slag Substances 0.000 claims abstract description 47
- 239000004744 fabric Substances 0.000 claims 1
- 239000003245 coal Substances 0.000 abstract description 31
- 238000002485 combustion reaction Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 5
- 239000000779 smoke Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 239000000571 coke Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种倾斜式双层炉排装置,包括上炉排、下炉排、排渣板和弹簧;上炉排靠近前墙一侧的高度高于远离前墙一侧的高度,采用分段送风方式,使煤充分燃烧以及防止过量的空气进入炉内,使排烟热损失增加;弹簧设置在排渣板的下方,弹簧连接在排渣板的另一侧上并支持该排渣板,排渣板水平设置,排渣板的另一侧靠近上炉排远离前墙的一侧,当煤渣超过一定的质量时,排渣板会向下倾斜,煤渣滑落到灰渣室,除渣后排渣板在弹簧力的作用下回复到水平位置;下炉排间隙比较密,这样设置能有效防止来自上炉排的未燃烧或者燃烧不完全的细小煤颗粒直接掉进灰渣室内,可使其在下炉排继续燃烧,达到提高煤炭燃烧效率,节约资源的目的。
The utility model discloses an inclined double-layer fire grate device, which comprises an upper fire grate, a lower fire grate, a slag discharge plate and a spring; the height of the upper fire grate near the front wall is higher than the height of the side away from the front wall The sectional air supply method is adopted to fully burn the coal and prevent excessive air from entering the furnace, which increases the heat loss of the exhaust smoke; the spring is arranged under the slag discharge plate, and the spring is connected to the other side of the slag discharge plate and supports the The slag discharge plate, the slag discharge plate is set horizontally, the other side of the slag discharge plate is close to the side of the upper grate away from the front wall, when the coal slag exceeds a certain quality, the slag discharge plate will tilt downward, and the coal slag will slide into the ash chamber After slag removal, the slag discharge plate returns to the horizontal position under the action of the spring force; the gap between the lower grate is relatively close, and this setting can effectively prevent unburned or incompletely burned fine coal particles from the upper grate from falling directly into the ash Indoors, it can continue to burn in the lower grate to achieve the purpose of improving coal combustion efficiency and saving resources.
Description
技术领域 technical field
本实用新型涉及一种用于烤房燃烧室的炉排结构,尤其适用于烟叶烤房燃烧室的炉排结构。 The utility model relates to a fire grate structure for a combustion chamber of a barn, in particular to a fire grate structure for the combustion chamber of a tobacco barn.
背景技术 Background technique
目前烤房燃烧室基本上都是手烧炉,炉排是水平设置在燃烧室底部,煤由人工经炉门投入炉内,铺洒在炉排上形成煤层。燃烧所需空气由炉排下方穿过炉排的通风孔隙,自下而上进入煤层,参与燃烧反应。煤燃烧后形成的大部分较大的灰渣由人工经炉门扒出,而细小的灰屑则由炉排缝隙落入灰坑,并由灰门清出,这种炉排具有以下几个缺点: At present, the combustion chamber of the barn is basically a hand-fired furnace, and the grate is horizontally arranged at the bottom of the combustion chamber. The coal is manually put into the furnace through the furnace door, and spread on the grate to form a coal seam. The air required for combustion passes through the ventilation holes of the grate from the bottom of the grate, enters the coal seam from bottom to top, and participates in the combustion reaction. Most of the larger ash formed after coal combustion is manually picked out through the furnace door, while the fine ash falls into the ash pit through the gap of the grate and is cleared out by the ash door. This kind of grate has the following features: shortcoming:
(1)没有分段送风结构,在煤刚投入炉内阶段,煤层最厚,其通风阻力最大,因此吸入炉膛的空气量最少,而此时煤中的挥发分大量分解出来,挥发分和焦炭的燃烧均需要大量的空气,空气量的不足必然导致燃烧不完全,造成较大的化学不完全燃烧热损失。 (1) There is no segmented air supply structure. When the coal is just put into the furnace, the coal seam is the thickest and its ventilation resistance is the largest, so the amount of air sucked into the furnace is the least. At this time, a large amount of volatile matter in the coal is decomposed, and the volatile matter and The combustion of coke requires a large amount of air. Insufficient air volume will inevitably lead to incomplete combustion, resulting in large chemical incomplete combustion heat loss.
(2)在燃烧室运行过程中必须经常进行拔火操作和定期清渣除灰。 (2) During the operation of the combustion chamber, it is necessary to carry out frequent fire pulling operations and regular slag and ash removal.
(3)由于炉膛炉排通常是采用单层的,大小小于炉排孔径的细小煤粒还未来得及燃烧或者未燃烧完全就掉进灰渣室里,使得煤炭利用率降低,造成资源的浪费。 (3) Since the furnace grate usually adopts a single layer, the fine coal particles whose size is smaller than the aperture of the grate fall into the ash chamber before being burned or completely unburned, which reduces the utilization rate of coal and causes a waste of resources.
实用新型内容 Utility model content
为解决上述问题,本实用新型提供一种分段送风、自动排渣、煤炭利用率高以及自动实现了预热、干燥、着火、燃烧、燃尽过程,无需司炉人员经常地添煤、拨火、钩灰,减少了司炉人员劳动强度的倾斜式双层炉排装置。 In order to solve the above problems, the utility model provides a segmented air supply, automatic slag discharge, high coal utilization rate and automatic realization of preheating, drying, ignition, combustion, and burnout processes, without the need for firemen to frequently add coal and dial. Fire, hook ash, reducing the labor intensity of the fireman's inclined double-layer grate device.
为了解决上述技术问题,本实用新型采用了如下技术方案: In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种倾斜式双层炉排装置,包括镶嵌在炉墙体的左右墙和前墙中的上炉排、镶嵌在炉墙体的左右墙中的下炉排、铰接在炉墙体的后墙上的排渣板以及一端连接在炉墙体的后墙上的弹簧; An inclined double-layer fire grate device, including an upper fire grate embedded in the left and right walls and the front wall of the furnace wall, a lower fire grate embedded in the left and right walls of the furnace wall, and a rear wall hinged on the furnace wall The slag discharge plate on the top and the spring connected to the rear wall of the furnace wall at one end;
所述上炉排呈倾斜状,上炉排靠近前墙一侧的高度高于远离前墙一侧的高度,所述上炉排靠近前墙一侧的炉条与炉条之间的距离大于远离前墙一侧的炉条与炉条之间的距离; The upper grate is inclined, and the height of the upper grate near the front wall is higher than the height of the side away from the front wall, and the distance between the grate near the front wall and the grate is greater than The distance between the grate and the grate on the side away from the front wall;
所述弹簧设置在排渣板的下方,弹簧的另一端连接在排渣板的另一侧上并支持该排渣板,排渣板水平设置,排渣板的另一侧靠近上炉排远离前墙的一侧; The spring is arranged under the slag discharge plate, the other end of the spring is connected to the other side of the slag discharge plate and supports the slag discharge plate, the slag discharge plate is arranged horizontally, and the other side of the slag discharge plate is close to the upper grate and away from one side of the front wall;
所述下炉排水平设置在上炉排的下方,所述下炉排上均布设置多个炉孔。 The lower grate is arranged horizontally below the upper grate, and a plurality of furnace holes are evenly distributed on the lower grate.
本实用新型的一种倾斜式双层炉排装置与现有技术相比,具有如下优点: Compared with the prior art, an inclined double-layer fire grate device of the present utility model has the following advantages:
1、上炉排靠近前墙一侧由于煤层最厚,其通风阻力最大,而此时煤中的挥发分大量分解出来,挥发分和焦炭的燃烧均需要大量的空气。由此上炉排靠近前墙一侧的炉条与炉条之间的距离大于远离前墙一侧的炉条与炉条之间的距离,炉条与炉条之间较大的炉排间隙,这样能够提供充足的空气,使其燃烧充分;对于上炉排远离前墙一侧的煤层较薄,设置的炉排间隙较小,可有效防止过量的空气进入炉内,使排烟热损失增加。 1. The side of the upper grate close to the front wall has the thickest coal seam, and its ventilation resistance is the largest. At this time, a large amount of volatile matter in the coal is decomposed, and a large amount of air is required for the combustion of volatile matter and coke. Therefore, the distance between the grate and the grate on the side of the upper grate near the front wall is greater than the distance between the grate and the grate on the side far from the front wall, and the gap between the grate and the grate is larger , so that sufficient air can be provided to make it burn fully; for the coal seam on the side of the upper grate far away from the front wall is thinner, the gap between the grate is set to be small, which can effectively prevent excessive air from entering the furnace and causing the heat loss of exhaust smoke Increase.
2、可以自动排渣,排渣板在弹簧力的作用下保持水平,当排渣板上煤渣超过一定质量时,煤渣板会向下倾斜,煤渣滑落到灰渣室,除渣后除渣板在弹簧力的作用下回复到水平位置。 2. It can discharge slag automatically, and the slag discharge plate remains horizontal under the action of spring force. When the coal slag on the slag discharge plate exceeds a certain quality, the slag plate will tilt downward, and the coal slag will slide down to the ash chamber, and the slag removal plate will be removed after slag removal Return to the horizontal position under the action of spring force.
3、下炉排上均布设置多个孔径较小的炉孔,可有效防止来自上炉排的未燃烧或者燃烧不完全的细小煤颗粒直接掉进灰渣室内,达到节约资源的目的。 3. A plurality of furnace holes with smaller apertures are evenly distributed on the lower grate, which can effectively prevent the unburned or incompletely burned fine coal particles from the upper grate from falling directly into the ash chamber, so as to save resources.
4、上炉排倾斜分布自动实现了预热、干燥、着火、燃烧、燃尽过程,无需司炉人员经常地添煤、拨火、钩灰,减少了司炉人员的劳动强度。 4. The inclined distribution of the upper grate automatically realizes the process of preheating, drying, ignition, burning, and burnout. It does not require the fireman to add coal, stir the fire, and hook ash frequently, which reduces the labor intensity of the fireman.
附图说明 Description of drawings
图1为一种倾斜式双层炉排装置的结构示意图; Fig. 1 is the structural representation of a kind of inclined type double-deck fire grate device;
图2为上炉排的结构示意图; Fig. 2 is the structural representation of upper grate;
图3为下炉排的结构示意图。 Fig. 3 is a structural schematic diagram of the lower grate.
附图中:1—上炉排; 2—下炉排; 3—排渣板; 4—弹簧; 5—炉条; 6—炉孔; 7—灰渣室; 8—炉门; 9—可移动除灰门; 10—炉墙体。 In the accompanying drawings: 1—upper grate; 2—lower grate; 3—slagging plate; 4—spring; 5—furnace bar; 6—furnace hole; 7—ash chamber; Move the ash door; 10—furnace wall.
具体实施方式 Detailed ways
如图1所示,一种倾斜式双层炉排装置,包括镶嵌在炉墙体10的左右墙和前墙中的上炉排1、镶嵌在炉墙体10的左右墙中的下炉排2、铰接在炉墙体10的后墙上的排渣板3以及一端连接在炉墙体10的后墙上的弹簧4。 As shown in Figure 1, an inclined double-layer grate device includes an upper grate 1 embedded in the left and right walls and the front wall of the furnace wall 10, and a lower grate embedded in the left and right walls of the furnace wall 10. 2. The slag discharge plate 3 hinged on the back wall of the furnace wall 10 and the spring 4 connected to the back wall of the furnace wall 10 at one end.
其中,上炉排1的结构如图2所示,上炉排1呈倾斜状,上炉排1靠近前墙一侧的高度高于远离前墙一侧的高度,上炉排1靠近前墙一侧的炉条5与炉条5之间的距离大于远离前墙一侧的炉条5与炉条5之间的距离。 Wherein, the structure of the upper grate 1 is shown in Figure 2, the upper grate 1 is inclined, the height of the upper grate 1 near the front wall is higher than the height of the side away from the front wall, and the upper grate 1 is close to the front wall The distance between the fire bar 5 on one side and the fire bar 5 is greater than the distance between the fire bar 5 and the fire bar 5 on the side away from the front wall.
弹簧4设置在排渣板3的下方,弹簧4的另一端连接在排渣板3的另一侧上并支持该排渣板3,排渣板3水平设置,排渣板3的另一侧靠近上炉排1远离前墙的一侧。 The spring 4 is arranged under the slag discharge plate 3, the other end of the spring 4 is connected to the other side of the slag discharge plate 3 and supports the slag discharge plate 3, the slag discharge plate 3 is arranged horizontally, and the other side of the slag discharge plate 3 Close to the side of the upper grate 1 away from the front wall.
下炉排的结构如图3所示,下炉排2水平设置在上炉排1的下方,下炉排2上均布设置多个炉孔6,下炉排2的下方形成灰渣室7。 The structure of the lower grate is shown in Figure 3, the lower grate 2 is horizontally arranged below the upper grate 1, a plurality of furnace holes 6 are evenly distributed on the lower grate 2, and the ash chamber 7 is formed under the lower grate 2 .
煤从炉门8加入,放置在倾斜的上炉排1上,在上炉排1上进行分段燃烧,并在燃烧过程中在重力作用下逐渐下滑到排渣板3处,从上炉排1掉下的未燃烧或者未完全燃烧的细小煤粒会落在下炉排2上继续燃烧。空气从可移动除灰门9进入,与炉排上的煤接触使其燃烧;上炉排1均镶嵌在左右墙和前墙内,上炉排1与可以向下摆动并且在弹簧4的作用下保持水平的排渣板3水平相对应。煤燃烧后的灰渣能自动(或在人工作用下)滑到排渣板3上,当排渣板3上的煤渣超过一定的质量时,排渣板3倾斜,灰渣滑落到灰渣室7内,下炉排2产生的灰渣可以通过可移动除灰门9人工清除。 Coal is fed from the furnace door 8, placed on the inclined upper grate 1, and burnt in sections on the upper grate 1, and gradually slides down to the slag discharge plate 3 under the action of gravity during the combustion process, from the upper grate 1 The unburned or incompletely burned fine coal particles that fall will fall on the lower grate 2 to continue burning. The air enters through the movable ash removal door 9 and contacts with the coal on the fire grate to make it burn; The level of the slag discharge plate 3 that remains horizontal corresponds to the level. The ash after coal combustion can automatically (or under manual action) slide onto the slag discharge plate 3, when the coal slag on the slag discharge plate 3 exceeds a certain quality, the slag discharge plate 3 is inclined, and the ash slag slides down to the ash chamber 7, the ash slag produced by the lower fire grate 2 can be manually removed by the movable ash removal door 9.
上炉排1倾斜布置,下炉排2水平布置。上炉排1上的煤块在自身重力作用下可自动沿着炉排下滑,实现预热、干燥、着火、燃烧、燃尽过程,可减少司炉人员添煤、拨火、钩灰次数,降低司炉人员的劳动强度。下炉排2上的炉孔6的孔径较小,能够有效地接住从上炉排1掉下来的还未来得及燃烧或者未燃烧完全的细小煤粒。 The upper grate 1 is arranged obliquely, and the lower grate 2 is arranged horizontally. The coal on the upper grate 1 can automatically slide down the grate under its own gravity to realize the process of preheating, drying, igniting, burning, and burning out, which can reduce the number of times the fireman adds coal, stirs the fire, and hooks ash, and reduces The labor intensity of the fireman. The aperture of the furnace hole 6 on the lower fire grate 2 is less, which can effectively catch the fine coal particles that have not yet had time to burn or have not completely burned down from the upper fire grate 1 .
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI687628B (en) * | 2017-06-30 | 2020-03-11 | 日商川崎重工業股份有限公司 | Slag ash separation device and ash discharge system |
CN111503709A (en) * | 2020-04-29 | 2020-08-07 | 重庆大学 | Biomass fuel boiler assisted solar hot water heating system and regulation and control method |
CN114381355A (en) * | 2020-10-19 | 2022-04-22 | 艾棣维欣(苏州)生物制药有限公司 | Bubble generating device for extracting plasmid DNA in bacteria |
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2014
- 2014-06-23 CN CN201420335885.6U patent/CN203880723U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI687628B (en) * | 2017-06-30 | 2020-03-11 | 日商川崎重工業股份有限公司 | Slag ash separation device and ash discharge system |
CN111503709A (en) * | 2020-04-29 | 2020-08-07 | 重庆大学 | Biomass fuel boiler assisted solar hot water heating system and regulation and control method |
CN114381355A (en) * | 2020-10-19 | 2022-04-22 | 艾棣维欣(苏州)生物制药有限公司 | Bubble generating device for extracting plasmid DNA in bacteria |
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