CN203862940U - Forging ring machining device - Google Patents
Forging ring machining device Download PDFInfo
- Publication number
- CN203862940U CN203862940U CN201420215431.5U CN201420215431U CN203862940U CN 203862940 U CN203862940 U CN 203862940U CN 201420215431 U CN201420215431 U CN 201420215431U CN 203862940 U CN203862940 U CN 203862940U
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- Prior art keywords
- forging
- ring
- backward extrusion
- plant
- processing unit
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Abstract
The utility model relates to a forging ring machining device which comprises an upper die installed on a forging and pressing machine. The upper die comprises a backward extrusion rod, and an extrusion end is arranged on the backward extrusion rod. The machining device is characterized by further comprising a movable working table with a first lower die and a second lower die. The first lower die is provided with a backward extrusion barrel, the second lower die is provided with a die sleeve, and a cutting hole gasket ring is installed in the die sleeve. The extrusion end comprises a location portion and a punch portion. A location hole is formed in the location portion. The punch portion is formed by a pressing plane, an arc flow division belt, a calibration belt and a needle withdrawing guide belt. The radius R of the arc flow division belt is 10-20mm, and the calibration belt is 15-25mm. The forging ring machining device can improve the forging ring concentricity to achieve the aims of reducing raw material investment, improving the yield and reducing cost.
Description
Technical field
The utility model belongs to forging-ring and manufactures field, is specifically related to a kind of forging-ring processing unit (plant).
Background technology
Aluminum alloy forging ring backward extrusion have the input of saving material, production efficiency high, reduce the features such as follow-up amount of machining, because aluminium alloy belongs to precious metal, so conservation is dropped in and in actual production, has very important realistic meaning.
The problem that eccentric large, the forging-ring of ubiquitous forging-ring cannot the demoulding after crooked in aluminum alloy forging ring backward extrusion is produced.The bias of forging-ring (Wall-Thickness Difference) size is mainly determined by aspects such as equipment precision, tool and mould, operative skills, conventionally adopt the extruding termination with tapering, but in actual extrusion process, because distortion is not very evenly easily to cause forging-ring bias increasing, wayward; In addition, if forging-ring bends, backward extrusion bar and extruding termination cannot be separated with forging-ring, cause forging-ring to take out, and cause to produce and interrupt, and after destruction forging-ring, forging-ring could be taken out.
Utility model content
For above-mentioned prior art, the utility model aims to provide a kind of forging-ring processing unit (plant), and this forging-ring processing unit (plant) can improve the concentricity of forging-ring; Thereby reach, reduce the object that raw material drops into, improves yield rate, reduces costs.
In order to achieve the above object, the technical solution of the utility model: a kind of forging-ring processing unit (plant), comprise the patrix being arranged on forging press, described patrix comprises backward extrusion bar, on described backward extrusion bar, be provided with extruding termination, described forging-ring processing unit (plant) also comprises the travelling table that the first counterdie and the second counterdie are installed, described the first counterdie is provided with backward extrusion cylinder, described the second counterdie is provided with die sleeve, cut hole gasket ring is installed in described die sleeve, described extruding termination comprises location division and punch, on described location division, locating hole is set, described punch is by clamping plane, circular arc shunting band, calibrating strap, withdraw of the needle guidance tape forms, described circular arc shunting band radius is R10-R20mm, described calibrating strap is 15-25mm.
The beneficial effects of the utility model: the utility model for aluminum alloy forging ring backward extrusion, produce in eccentric large, the forging-ring of the ubiquitous forging-ring problem that is not easy the demoulding after crooked improve.The bias of forging-ring (Wall-Thickness Difference) size is mainly determined by aspects such as equipment precision, tool and mould, operative skills, conventionally adopt the extruding termination with tapering, but in actual extrusion process, because distortion is not very evenly easily to cause forging-ring bias increasing, wayward; In addition, if forging-ring bends, backward extrusion bar and extruding termination cannot be separated with forging-ring, cause forging-ring (forging-ring) to take out, and cause to produce and interrupt, and after destruction forging-ring, forging-ring could be taken out; The utility model improves mainly for backward extrusion tool and mould, makes it to be both beneficial to operation, also can reduce forging-ring wall thickness centering error, and quality conformance is better guaranteed.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of not improved extruding termination
Fig. 2 is used the utility model by the compressing structural representation of forging-ring;
Fig. 3 is the structural representation of the extruding termination after improving;
Fig. 4 is the structural representation that compresses plain cushion;
Fig. 5 is the die sleeve that cut hole gasket ring is installed.
1, backward extrusion bar; 2, backward extrusion cylinder; 3, extruding termination; 4, compress plain cushion; 5, cut hole gasket ring; 31; Connect pin-and-hole; 32, withdraw of the needle guidance tape; 33, calibrating strap; 34, circular arc shunting band; 35, clamping plane; 36, tapering band.
The specific embodiment
Below in conjunction with specific embodiment and accompanying drawing, further describe the utility model.
A kind of forging-ring processing unit (plant) as Figure 1-5, comprise the patrix being arranged on forging press, described patrix comprises backward extrusion bar 1, on described backward extrusion bar 1, be provided with extruding termination 3, by connecting, pin-and-hole 31 is dismountable to be connected on backward extrusion bar 1 in described extruding termination 3, described forging-ring processing unit (plant) also comprises the travelling table that the first counterdie and the second counterdie are installed, described the first counterdie is provided with backward extrusion cylinder 2, described the second counterdie is provided with die sleeve, cut hole gasket ring 5 is installed in described die sleeve, described extruding termination 3 comprises location division and punch, on described location division, locating hole is set, described punch is by clamping plane 35, circular arc shunting is with 34, calibrating strap 33, withdraw of the needle guidance tape 32 forms, it is R10-R20mm that 34 radiuses are with in described circular arc shunting, described calibrating strap 33 is 15-25mm.
The utility model for aluminum alloy forging ring backward extrusion, produce in eccentric large, the forging-ring of the ubiquitous forging-ring problem that is not easy the demoulding after crooked improve.The bias of forging-ring (Wall-Thickness Difference) size is mainly determined by aspects such as equipment precision, processing mold, operative skills, conventionally adopt the extruding termination 3 with tapering, but in actual extrusion process, because distortion is not very evenly easily to cause forging-ring bias increasing, wayward; In addition, if forging-ring bends, backward extrusion bar 1 and extruding termination 3 cannot be separated with forging-ring, cause forging-ring (forging-ring) to take out, and cause to produce and interrupt, and after destruction forging-ring, forging-ring could be taken out;
As shown in Figure 1, extruding termination 3 is in the past by clamping plane 35, tapering band 36, circular arc shunting is with 34, calibrating strap 33, withdraw of the needle guidance tape 32 grades partly form, than before extruding termination 3, tapering band 36 has been cancelled in the extruding termination 3 of this forging-ring processing unit (plant), be with 34 to be optimized design and (according to pushing termination diameter, to change former R5mm into R10-R20mm circular arc shunting, double do metal distinguished and admirable and centering effect), it (is 15-25mm by 10mm lengthening that calibrating strap 33 suitably lengthens, play the effect that determines forging-ring diameter of bore, lengthen the length of calibrating strap 33, can increase metal flow resistance, thereby make frictional force distribute more even in circumferential location, thereby reach the effect of rectifying eccentricity), increase by one simultaneously and compress plain cushion 4, this compresses plain cushion 4 by manipulator control, forging-ring blank in heating enters after backward extrusion cylinder 2, compression plain cushion 4 is placed on forging-ring, last backward extrusion bar 1 is exerted pressure downwards and is compressed blank (first blank being pressed to full pressing in 2 li, backward extrusion cylinder), prevent that in extrusion process, blank moves, after compression completes, to compress plain cushion 4 takes out, now then will push termination 3 centerings, carry out backward extrusion, the backward extrusion forging-ring degree of eccentricity out can reach in 5mm conventionally like this, owing to having increased by one, compress operation, substantially very close to each other between blank and backward extrusion cylinder 2, in addition owing to being that the punch bottom of extruding termination 3 is plane, large with the contact area of blank, as long as, by backward extrusion bar 1 and backward extrusion cylinder team 2, in extrusion process, forging-ring the changing of the relative positions can not occur substantially before extruding, so the forging-ring end face of extruding is concordant, wall thickness is even.
In addition the conversion between different size forging-ring can be realized in the extruding termination 3 of, changing different-diameter.
In actual production, according to the plastic deformation feature of the outside dimension of forging-ring, wall thickness, different-alloy, select suitable circular arc to shunt R value, the calibrating strap 33 length H values with 34, it is smooth that the forging-ring that makes to extrude has inner and outer round surface, end face is smooth, Wall-Thickness Difference within the limits prescribed, the feature such as inner hole extruding little residue.
The utility model has greatly reduced the probability that is not easy the demoulding after forging-ring bending, but can not stop completely to occur, in order to solve this situation, described forging-ring processing unit (plant) also comprises the travelling table that the first counterdie and the second counterdie are installed, described the first counterdie is provided with backward extrusion cylinder 2, described the second counterdie is provided with die sleeve, cut hole gasket ring 5 is installed in described die sleeve, if forging-ring bends aborning, while causing forging-ring to take out, can take following measures, 1. forging-ring and backward extrusion bar 1 are together taken out from backward extrusion cylinder 2, travelling table moves to another station that the second counterdie is housed, 2. select the annulus that an internal-and external diameter mates substantially with forging-ring internal-and external diameter as cut hole gasket ring 5, to put in the die sleeve of the second counterdie, forging-ring and cut hole gasket ring 5 align substantially, the patrix being arranged on forging press moves down, utilize the gap between forging-ring endoporus and cut hole gasket ring 5, directly forging-ring endoporus is cut and worn, forging-ring becomes a bottomless straight tube, 3. take out the connecting pin between extruding termination 3 and backward extrusion bar 1, extruding termination 3 Automatic-fallings, because the gap between forging-ring endoporus and backward extrusion bar 1 is larger, so can realize separation between forging-ring energy and backward extrusion bar 1 like a cork.
By above die improvement, and the process modification adapting with it, the backward extrusion forging-ring degree of eccentricity out can reach in 5mm conventionally like this, and the demoulding difficulty that forging-ring bending causes is resolved, so production efficiency is also improved.
The technical scheme above the utility model embodiment being provided is described in detail, applied specific case herein the principle of the utility model embodiment and embodiment are set forth, the explanation of above embodiment is only applicable to help to understand the principle of the utility model embodiment; , for one of ordinary skill in the art, according to the utility model embodiment, in the specific embodiment and range of application, all will change, in sum, this description should not be construed as restriction of the present utility model meanwhile.
Claims (3)
1. a forging-ring processing unit (plant), comprise the patrix being arranged on forging press, described patrix comprises backward extrusion bar, on described backward extrusion bar, be provided with extruding termination, it is characterized in that: described forging-ring processing unit (plant) also comprises the travelling table that the first counterdie and the second counterdie are installed, described the first counterdie is provided with backward extrusion cylinder, described the second counterdie is provided with die sleeve, cut hole gasket ring is installed in described die sleeve, described extruding termination comprises location division and punch, on described location division, locating hole is set, described punch is by clamping plane, circular arc shunting band, calibrating strap, withdraw of the needle guidance tape forms, described circular arc shunting band radius is R10-R20mm, described calibrating strap is 15-25mm.
2. forging-ring processing unit (plant) according to claim 1, is characterized in that: described forging-ring processing unit (plant) also includes the compression circle plain cushion by manipulator control, and the diameter of described compression circle plain cushion is less than the internal diameter of backward extrusion cylinder.
3. forging-ring processing unit (plant) according to claim 1, is characterized in that: described circular arc shunting band radius is R15mm, and described calibrating strap is 20mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420215431.5U CN203862940U (en) | 2014-04-29 | 2014-04-29 | Forging ring machining device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420215431.5U CN203862940U (en) | 2014-04-29 | 2014-04-29 | Forging ring machining device |
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CN203862940U true CN203862940U (en) | 2014-10-08 |
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CN201420215431.5U Expired - Fee Related CN203862940U (en) | 2014-04-29 | 2014-04-29 | Forging ring machining device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112264565A (en) * | 2020-06-09 | 2021-01-26 | 无锡派克新材料科技股份有限公司 | Manufacturing method of high-performance aluminum alloy cylindrical forging for spaceflight |
-
2014
- 2014-04-29 CN CN201420215431.5U patent/CN203862940U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112264565A (en) * | 2020-06-09 | 2021-01-26 | 无锡派克新材料科技股份有限公司 | Manufacturing method of high-performance aluminum alloy cylindrical forging for spaceflight |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20180429 |
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CF01 | Termination of patent right due to non-payment of annual fee |