CN203817749U - Semi-automatic lock cylinder assembly line - Google Patents
Semi-automatic lock cylinder assembly line Download PDFInfo
- Publication number
- CN203817749U CN203817749U CN201420017758.1U CN201420017758U CN203817749U CN 203817749 U CN203817749 U CN 203817749U CN 201420017758 U CN201420017758 U CN 201420017758U CN 203817749 U CN203817749 U CN 203817749U
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- locking plate
- station
- rotating disk
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Abstract
The utility model discloses a semi-automatic lock cylinder assembly line which is characterized by comprising a twelve-station intermittent turntable. Twelve jigs are evenly distributed on the twelve-station intermittent turntable at intervals along the periphery of the twelve-station intermittent turntable. A lock cylinder body and tail piece module feeding mechanical hand, a lock leaf spring feeding device, a lock leaf spring in-place detection device, six lock leaf feeding loading device, a key feeding loading device, a code printing and taking-out device and a defective product taking-out device are sequentially arranged around an eight-station intermittent turntable according to successive processes. The six lock leaf feeding loading device comprise intermittent turntables; and six lock leaf feeding devices and multi-capturing mechanical hands are sequentially arranged around the intermittent turntable according to successive processes. According to the semi-automatic lock cylinder assembly line, a mechanical mechanism is controlled through various sensors and electrical appliance components to achieve automatic assembly, assembly efficiency is improved, and manual operation is simplified.
Description
Technical field
The utility model relates to a kind of lock core assembly line, specifically a kind of semi-automatic lock core assembly line.
Background technology
It is CN201290946 that State Intellectual Property Office discloses publication number on August 19th, 2009, patent name is the patent of the assembling device in regulator-assembling machine, and it has solved the technical problems such as assembling device efficiency of assembling in existing regulator-assembling machine is low, the scope of application is less than normal.Assembling device in this regulator-assembling machine, be arranged in the frame of regulator-assembling machine, it comprises for delivery of the track one of governor body with for delivery of the track two of regulating wheel, the discharging opening of track two is positioned at the side of track one and communicates with track one, be provided with the regulating wheel on track two is pushed into the push rod in governor body at the discharging opening place of track two, frame is provided with the actuating unit that can make push rod move around, push rod is hinged on actuating unit, is also provided with in the time that actuating unit drives push rod travelling backwards and can proofreaies and correct the aligning gear of push rod position in frame.The utlity model has the advantages such as simple in structure, area occupied is little, cost is lower, efficiency of assembling is high, quality is good, the scope of application is wide.
It is CN203019018U that State Intellectual Property Office discloses publication number on June 26th, 2013, patent name is the patent of full-automatic screw assembling device, this patent, a kind of mounting equipment, comprise: one first feeding machanism, in order to store and output one first materials and parts, these first materials and parts comprise one first hole; One first guide rail, is connected in this first feeding machanism, this first materials and parts to one first location that this first guide rail is exported in order to guide this first feeding machanism; One first pusher, is arranged at this first side of locating, and this first pusher is in order to be pushed into one first assembling position by these first materials and parts that are positioned at this first location; One second feeding machanism, in order to store and output one second materials and parts, these second materials and parts comprise one second hole; One second guide rail, is connected in this second feeding machanism, this second materials and parts to one second location that this second guide rail is exported in order to guide this second feeding machanism; One second pusher, is arranged at this second side of locating, and this second pusher is in order to be pushed into one second assembling position by these second materials and parts that are positioned at this second location; One the 3rd feeding machanism, in order to store and output one the 3rd materials and parts; One the 3rd guide rail, is connected in the 3rd feeding machanism, the 3rd materials and parts to the 3rd location that the 3rd guide rail is exported in order to guide the 3rd feeding machanism; And one the 3rd pusher, be arranged at a side of the 3rd location, the 3rd pusher is in order to be pushed into one the 3rd assembling position by the 3rd materials and parts that are positioned at the 3rd location, wherein: in the time that these first materials and parts, these second materials and parts and the 3rd materials and parts are positioned at this first assembling position, this second assembling position and the 3rd assembling position, this first hole aligning is in this second hole, and the 3rd materials and parts are through this first hole and this second hole.
There is the difference of essence, the problem difference solving in above-mentioned two patented technology schemes and this patent.
Summary of the invention
The purpose of this utility model is to provide one and can increases work efficiency, and has simplified manual operation, has reduced the semi-automatic lock core assembly line of labour intensity.
For achieving the above object, the technical scheme that the utility model adopts is:
Semi-automatic lock core assembly line, include twelve-station batch (-type) rotating disk, on described twelve-station batch (-type) rotating disk, be evenly equipped with 12 tools along its peripheral intervals, be provided with successively plug body and cauda assembly feeding manipulator, locking plate spring feeding device, locking plate spring at level detecting apparatus, six locking plate material loading charging apparatus, key material loading charging apparatus, stamp withdrawing device and defective products withdrawing devices around eight station batch (-type) rotating disks by priority operation; Plug body and cauda assembly feeding manipulator capture plug body and cauda assembly be put in the tools on twelve-station batch (-type) rotating disk, and plug body and cauda assembly are turned to locking plate spring feeding station by twelve-station batch (-type) rotating disk; Described locking plate spring feeding device is mainly made up of spring station and manipulator, spring station puts the transmission of six roots of sensation locking plate spring in place, manipulator captures six roots of sensation locking plate spring put into the locking plate spring mounting hole on the lock core of the tool on twelve-station batch (-type) rotating disk, and plug body and cauda assembly are turned to locking plate spring detection station in place by twelve-station batch (-type) rotating disk; Described locking plate spring adopts height detection mechanism whether locking plate spring is in place and is detected at level detecting apparatus, and twelve-station batch (-type) rotating disk turns to six locking plate material loadings by plug body and cauda assembly and packs station into; Described six locking plate material loading charging apparatus include batch (-type) rotating disk, are provided with successively six locking plate feeding devices and many catching robots around batch (-type) rotating disk by priority operation; Tool is turned to successively described each locking plate feeding device and many catching robots by batch (-type) rotating disk, each locking plate feeding device is sent into six locking plates in the same tool on batch (-type) rotating disk successively, by many catching robots, six locking plates are captured and put into the locking plate installing hole on the lock core of the tool on twelve-station batch (-type) rotating disk in the tool from batch (-type) rotating disk, the lock core assembly after twelve-station batch (-type) rotating disk is installed locking plate turns to key material loading and packs station into; Described key material loading charging apparatus, in order to by key material loading and pack in the lockhole of lock core, twelve-station batch (-type) rotating disk turns to lock core assembly stamp and takes out station; Described stamp withdrawing device, carry out stamp and take out in order to the lock core assembly to qualified, and twelve-station batch (-type) rotating disk turns to defective products by underproof lock core assembly and takes out station, by defective products withdrawing device, underproof lock core assembly is taken out.
The structure of described six locking plate feeding devices is identical, all mainly to be formed by vibrating disk, transfer feed table, fiber sensor, manipulator, described vibrating disk is sent into locking plate in transfer feed table, locking plate is sent to assigned address by transfer feed table, when fiber sensor senses locking plate, start manipulator, manipulator captures locking plate be inserted on twelve-station batch (-type) rotating disk in the corresponding locking plate installing hole on the lock core in tool.
Described key material loading charging apparatus is mainly made up of material loading locomotive, CCD detector and three axle plug-in mounting manipulators, described material loading locomotive is provided with two and moves push cylinder on crossbeam and two groups on alternately, two are moved crossbeam push cylinder on corresponding two groups respectively on alternately, wherein push cylinder is provided with two upper push cylinder on every group, two upper push cylinder are vertically located at the two ends of material loading locomotive, the two ends of moving crossbeam on each replacing are located on one group of corresponding cylinder, two are moved on alternately and on crossbeam, are all distributed with multiple tools, and CCD detector is located at two tops of moving crossbeam on alternately; Described key moves in the tool of crossbeam on staff is put into alternately, upper push cylinder will be moved on crossbeam and is moved on replacing, CCD detector, in order to after above moving alternately on move the key on crossbeam tartar detect after, after being moved from above by three axle plug-in mounting manipulators alternately on move in the lockhole that in the tool on crossbeam, key is captured and is inserted into the lock core in tool on twelve-station batch (-type) rotating disk.
Described stamp withdrawing device, mainly formed by laser marker, finished product box and manipulator, laser marker carries out Laser Jet to the qualified lock core assembly in tool on twelve-station batch (-type) rotating disk, and by manipulator, the lock core assembly after stamp is captured and is put in finished product box.
Described defective products withdrawing device is mainly made up of manipulator and defective finished product placing box, described manipulator captures the underproof finished product of assembling on twelve-station batch (-type) rotating disk be put in defective finished product placing box, wherein, assembling underproof finished product refers to and occurs that locking plate neglected loading, the neglected loading of locking plate spring, key model and lock core such as are not inconsistent at the underproof lock core assembly.
The beneficial effects of the utility model: the machine, by various inductors and electric elements control machinery winding machine automation assembling, has improved efficiency of assembling, has simplified manual operation.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the key material loading charging apparatus shown in Fig. 1;
Fig. 3 is the structural representation of the stamp shown in Fig. 1 withdrawing device;
Fig. 4 is the process chart of the utility model lock core assembling.
In figure: 1, twelve-station batch (-type) rotating disk; 2, tool; 3, plug body and cauda assembly feeding manipulator; 4, locking plate spring feeding device; 5, locking plate spring is at level detecting apparatus; 6, locking plate material loading charging apparatus; 7, key material loading charging apparatus; 8, stamp withdrawing device; 9, defective products withdrawing device; 10, spring station; 11, manipulator; 12, batch (-type) rotating disk; 13, locking plate feeding device; 14, many catching robots; 15, tool; 16, material loading locomotive; 17, CCD detector; 18, three axle plug-in mounting manipulators; 19, move crossbeam on alternately; 20, move crossbeam on alternately; 21, upper push cylinder; 22, tool; 23, vibrating disk; 24, transfer feed table; 25, manipulator; 26, laser marker; 27, finished product box; 28, manipulator; 29, manipulator; 30, defective finished product placing box; 31, lock core assembly; 32, plug body and cauda assembly; 33, locking plate spring; 34, locking plate; 35, key.
Detailed description of the invention
As shown in Fig. 1,4, semi-automatic lock core assembly line, include twelve-station batch (-type) rotating disk 1, on described twelve-station batch (-type) rotating disk 1, be evenly equipped with 12 tools 2 along its peripheral intervals, be provided with successively plug body and cauda assembly feeding manipulator 3, locking plate spring feeding device 4, locking plate spring at level detecting apparatus 5, six locking plate material loading charging apparatus 6, key material loading charging apparatus 7, stamp withdrawing device 8 and defective products withdrawing devices 9 around eight station batch (-type) rotating disks 1 by priority operation;
Plug body and cauda assembly feeding manipulator 3 capture plug body and cauda assembly 32 be put in the tools 2 on twelve-station batch (-type) rotating disk 1, and plug body and cauda assembly are turned to locking plate spring feeding station by twelve-station batch (-type) rotating disk 1;
Described locking plate spring feeding device 4 is mainly made up of spring station 10 and manipulator 11, spring station 10 puts the transmission of six roots of sensation locking plate spring in place, manipulator 11 captures six roots of sensation locking plate spring 33 put into the locking plate spring mounting hole on the lock core of the tool 2 on twelve-station batch (-type) rotating disk 1, and plug body and cauda assembly are turned to locking plate spring detection station in place by twelve-station batch (-type) rotating disk 1;
Described locking plate spring adopts height detection mechanism whether locking plate spring 33 is in place and is detected at level detecting apparatus 5, and twelve-station batch (-type) rotating disk turns to six locking plate material loadings by plug body and cauda assembly and packs station into;
Described six locking plate material loading charging apparatus 6 include batch (-type) rotating disk 12, are provided with successively six locking plate feeding devices 13 and many catching robots 14 around batch (-type) rotating disk 12 by priority operation; Tool 15 is turned to successively described each locking plate feeding device 13 and many catching robots 14 by batch (-type) rotating disk 12, each locking plate feeding device 13 is sent into six locking plates 34 in the same tool 15 on batch (-type) rotating disk 12 successively, by many catching robots 14, six locking plates 34 are captured and put into the locking plate installing hole on the lock core of the tool 2 on twelve-station batch (-type) rotating disk 1 in the tool from batch (-type) rotating disk, the lock core assembly after twelve-station batch (-type) rotating disk 1 is installed locking plate turns to key material loading and packs station into; The structure of described six locking plate feeding devices 13 is identical, all mainly to be formed by vibrating disk 23, transfer feed table 24, fiber sensor, manipulator 25, described vibrating disk 23 is sent into locking plate in transfer feed table 24, locking plate is sent to assigned address by transfer feed table 24, when fiber sensor senses locking plate, start manipulator 25, manipulator 25 captures locking plate be inserted on twelve-station batch (-type) rotating disk 1 in the corresponding locking plate installing hole on the lock core in tool 2.
Described key material loading charging apparatus 7, in order to by key 35 material loadings and pack in the lockhole of lock core, twelve-station batch (-type) rotating disk turns to lock core assembly stamp and takes out station; Described stamp withdrawing device 8, carry out stamp and take out in order to the lock core assembly to qualified, and twelve-station batch (-type) rotating disk turns to defective products by underproof lock core assembly and takes out station, by defective products withdrawing device 9, underproof lock core assembly 31 is taken out.
As illustrated in fig. 1 and 2, described key material loading charging apparatus 7 is mainly by material loading locomotive 16, CCD detector 17 and three axle plug-in mounting manipulators 18 form, described material loading locomotive 16 moves crossbeam 20 on moving crossbeam 19 and replace on being provided with alternately, with two groups on push cylinder, two are moved crossbeam push cylinder on corresponding two groups respectively on alternately, wherein push cylinder is provided with two upper push cylinder 21 on every group, two upper push cylinder 21 are vertically located at the two ends of material loading locomotive 16, the two ends of moving crossbeam on each replacing are located on one group of corresponding cylinder, alternately, move crossbeam 19 and alternately on move and on crossbeam 20, be all distributed with multiple tools 22, CCD detector 17 moves the top of crossbeam 20 on moving crossbeam 19 and replace on being located at alternately, described key moves in the tool 22 of crossbeam on staff is put into alternately, on upper push cylinder 21 will replace, move on crossbeam and move, CCD detector 17, in order to after above moving alternately on move the key on crossbeam tartar detect after, after being moved from above by three axle plug-in mounting manipulators 18 alternately on move in the lockhole that in the tool on crossbeam 20, key is captured and is inserted into the lock core in tool 2 on twelve-station batch (-type) rotating disk 1.
As shown in Figure 1,3, described stamp withdrawing device 8, mainly formed by laser marker 26, finished product box 27 and manipulator 28, laser marker 26 carries out Laser Jet to the qualified lock core assembly 31 in tool on twelve-station batch (-type) rotating disk 1, and by manipulator 28, the lock core assembly after stamp is captured and is put in finished product box 27.
Described defective products withdrawing device 9 is mainly made up of manipulator 29 and defective finished product placing box 30, described manipulator 29 captures the underproof finished product of assembling on twelve-station batch (-type) rotating disk 1 be put in defective finished product placing box 30, wherein, assembling underproof finished product refers to and occurs that locking plate neglected loading, the neglected loading of locking plate spring, key model and lock core such as are not inconsistent at the underproof lock core assembly.
The above is preferred embodiment of the present utility model; certainly can not limit with this interest field of the utility model; should be understood that; for those skilled in the art; the technical solution of the utility model is modified or is equal to replacement, do not depart from the protection domain of technical solutions of the utility model.
Claims (5)
1. a semi-automatic lock core assembly line, it is characterized in that: include twelve-station batch (-type) rotating disk, on described twelve-station batch (-type) rotating disk, be evenly equipped with 12 tools along its peripheral intervals, be provided with successively plug body and cauda assembly feeding manipulator, locking plate spring feeding device, locking plate spring at level detecting apparatus, six locking plate material loading charging apparatus, key material loading charging apparatus, stamp withdrawing device and defective products withdrawing devices around eight station batch (-type) rotating disks by priority operation; Plug body and cauda assembly feeding manipulator capture plug body and cauda assembly be put in the tools on twelve-station batch (-type) rotating disk, and plug body and cauda assembly are turned to locking plate spring feeding station by twelve-station batch (-type) rotating disk; Described locking plate spring feeding device is mainly made up of spring station and manipulator, spring station puts the transmission of six roots of sensation locking plate spring in place, manipulator captures six roots of sensation locking plate spring put into the locking plate spring mounting hole on the lock core of the tool on twelve-station batch (-type) rotating disk, and plug body and cauda assembly are turned to locking plate spring detection station in place by twelve-station batch (-type) rotating disk; Described locking plate spring adopts height detection mechanism whether locking plate spring is in place and is detected at level detecting apparatus, and twelve-station batch (-type) rotating disk turns to six locking plate material loadings by plug body and cauda assembly and packs station into; Described six locking plate material loading charging apparatus include batch (-type) rotating disk, are provided with successively six locking plate feeding devices and many catching robots around batch (-type) rotating disk by priority operation; Tool is turned to successively described each locking plate feeding device and many catching robots by batch (-type) rotating disk, each locking plate feeding device is sent into six locking plates in the same tool on batch (-type) rotating disk successively, by many catching robots, six locking plates are captured and put into the locking plate installing hole on the lock core of the tool on twelve-station batch (-type) rotating disk in the tool from batch (-type) rotating disk, the lock core assembly after twelve-station batch (-type) rotating disk is installed locking plate turns to key material loading and packs station into; Described key material loading charging apparatus, in order to by key material loading and pack in the lockhole of lock core, twelve-station batch (-type) rotating disk turns to lock core assembly stamp and takes out station; Described stamp withdrawing device, carry out stamp and take out in order to the lock core assembly to qualified, and twelve-station batch (-type) rotating disk turns to defective products by underproof lock core assembly and takes out station, by defective products withdrawing device, underproof lock core assembly is taken out.
2. semi-automatic lock core assembly line according to claim 1, it is characterized in that: the structure of described six locking plate feeding devices is identical, all mainly to be formed by vibrating disk, transfer feed table, fiber sensor, manipulator, described vibrating disk is sent into locking plate in transfer feed table, locking plate is sent to assigned address by transfer feed table, when fiber sensor senses locking plate, start manipulator, manipulator captures locking plate be inserted on twelve-station batch (-type) rotating disk in the corresponding locking plate installing hole on the lock core in tool.
3. semi-automatic lock core assembly line according to claim 1, it is characterized in that: described key material loading charging apparatus is mainly by material loading locomotive, CCD detector and three axle plug-in mounting manipulators form, described material loading locomotive is provided with two and moves push cylinder on crossbeam and two groups on alternately, two are moved crossbeam push cylinder on corresponding two groups respectively on alternately, wherein push cylinder is provided with two upper push cylinder on every group, two upper push cylinder are vertically located at the two ends of material loading locomotive, the two ends of moving crossbeam on each replacing are located on one group of corresponding cylinder, two are moved on alternately and on crossbeam, are all distributed with multiple tools, CCD detector is located at two tops of moving crossbeam on alternately, described key moves in the tool of crossbeam on staff is put into alternately, upper push cylinder will be moved on crossbeam and is moved on replacing, CCD detector, in order to after above moving alternately on move the key on crossbeam tartar detect after, after being moved from above by three axle plug-in mounting manipulators alternately on move in the lockhole that in the tool on crossbeam, key is captured and is inserted into the lock core in tool on twelve-station batch (-type) rotating disk.
4. semi-automatic lock core assembly line according to claim 1, it is characterized in that: described stamp withdrawing device, mainly formed by laser marker, finished product box and manipulator, laser marker carries out Laser Jet to the qualified lock core assembly in tool on twelve-station batch (-type) rotating disk, and by manipulator, the lock core assembly after stamp is captured and is put in finished product box.
5. semi-automatic lock core assembly line according to claim 1, it is characterized in that: described defective products withdrawing device is mainly made up of manipulator and defective finished product placing box, described manipulator captures the underproof finished product of assembling on twelve-station batch (-type) rotating disk be put in defective finished product placing box.
Priority Applications (1)
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CN201420017758.1U CN203817749U (en) | 2014-01-13 | 2014-01-13 | Semi-automatic lock cylinder assembly line |
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CN201420017758.1U CN203817749U (en) | 2014-01-13 | 2014-01-13 | Semi-automatic lock cylinder assembly line |
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CN203817749U true CN203817749U (en) | 2014-09-10 |
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CN201420017758.1U Withdrawn - After Issue CN203817749U (en) | 2014-01-13 | 2014-01-13 | Semi-automatic lock cylinder assembly line |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103722377A (en) * | 2014-01-13 | 2014-04-16 | 周俊雄 | Semi-automatic lock cylinder assembly line |
CN106002285A (en) * | 2016-07-08 | 2016-10-12 | 江门市安诺特炊具制造有限公司 | Automatic assembly line of stew-pan |
CN106408699A (en) * | 2016-08-31 | 2017-02-15 | 广西万超汽车电器有限公司 | KEY matching detection machine |
CN106773605A (en) * | 2017-01-19 | 2017-05-31 | 韩洋 | Shell positioning assembling device and its processing technology after wrist-watch |
CN108817885A (en) * | 2018-06-05 | 2018-11-16 | 芜湖优能自动化设备有限公司 | Rotating jig is used in a kind of assembly of pump core |
CN109396839A (en) * | 2018-12-22 | 2019-03-01 | 厦门博奥特自动化科技有限公司 | A kind of lockset automatic assembly line |
CN110370006A (en) * | 2019-05-10 | 2019-10-25 | 杭州新松机器人自动化有限公司 | It is a kind of for assembling the device and method of angle adjustor torsional spring and central axis component |
CN111330860A (en) * | 2020-04-02 | 2020-06-26 | 东莞市雅创自动化科技有限公司 | Automatic screening equipment |
-
2014
- 2014-01-13 CN CN201420017758.1U patent/CN203817749U/en not_active Withdrawn - After Issue
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103722377A (en) * | 2014-01-13 | 2014-04-16 | 周俊雄 | Semi-automatic lock cylinder assembly line |
CN103722377B (en) * | 2014-01-13 | 2016-06-01 | 周俊雄 | Semi-automatic lock core assigned line |
CN106002285A (en) * | 2016-07-08 | 2016-10-12 | 江门市安诺特炊具制造有限公司 | Automatic assembly line of stew-pan |
CN106408699A (en) * | 2016-08-31 | 2017-02-15 | 广西万超汽车电器有限公司 | KEY matching detection machine |
CN106773605A (en) * | 2017-01-19 | 2017-05-31 | 韩洋 | Shell positioning assembling device and its processing technology after wrist-watch |
CN106773605B (en) * | 2017-01-19 | 2019-02-05 | 深圳市瑞辉钟表有限公司 | Wrist-watch rear shell positions assembling device and its processing technology |
CN108817885A (en) * | 2018-06-05 | 2018-11-16 | 芜湖优能自动化设备有限公司 | Rotating jig is used in a kind of assembly of pump core |
CN109396839A (en) * | 2018-12-22 | 2019-03-01 | 厦门博奥特自动化科技有限公司 | A kind of lockset automatic assembly line |
CN109396839B (en) * | 2018-12-22 | 2024-04-23 | 厦门博奥特自动化科技有限公司 | Automatic production line for locks |
CN110370006A (en) * | 2019-05-10 | 2019-10-25 | 杭州新松机器人自动化有限公司 | It is a kind of for assembling the device and method of angle adjustor torsional spring and central axis component |
CN111330860A (en) * | 2020-04-02 | 2020-06-26 | 东莞市雅创自动化科技有限公司 | Automatic screening equipment |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20140910 Effective date of abandoning: 20160601 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |