CN203703018U - Drum-shaped cycloid gear structure - Google Patents
Drum-shaped cycloid gear structure Download PDFInfo
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- CN203703018U CN203703018U CN201320857645.8U CN201320857645U CN203703018U CN 203703018 U CN203703018 U CN 203703018U CN 201320857645 U CN201320857645 U CN 201320857645U CN 203703018 U CN203703018 U CN 203703018U
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Abstract
本实用新型公开了一种鼓形摆线齿轮结构,包括摆线轮与针轮上一组环形排列的针齿相啮合,摆线轮外周齿面上的轮齿形成中部外凸的鼓形面,对应的,针齿中部配合轮齿形成内凹曲面。针齿形成中部内凹的鼓形,且针齿的母线为内凹曲线,齿廓的横截面均为圆,只是圆半径沿轴向变化。本实用新型的摆线齿轮与针齿接触面积大,受力均匀,且摆线齿轮传动效率高,使用寿命长。
The utility model discloses a drum-shaped cycloidal gear structure, which comprises a cycloidal wheel meshing with a group of ring-arranged pin teeth on a pin wheel, and the gear teeth on the outer peripheral tooth surface of the cycloidal wheel form a drum-shaped surface convex in the middle. , correspondingly, the middle part of the pin teeth cooperates with the gear teeth to form a concave curved surface. The pin teeth form a concave drum shape in the middle, and the generatrix of the pin teeth is a concave curve. The cross-sections of the tooth profiles are all circles, but the radius of the circle changes along the axial direction. The cycloidal gear of the utility model has a large contact area with the needle teeth, uniform force, high transmission efficiency of the cycloidal gear and long service life.
Description
技术领域 technical field
本实用新型涉及减速器技术,更具体的说涉及一种鼓形摆线齿轮结构。 The utility model relates to the technology of a speed reducer, in particular to a drum-shaped cycloid gear structure.
背景技术 Background technique
现有摆针针轮减速器中的传动机构通常采用内啮合的行星传动方式,参见图1,传动机构包括:输入轴11、偏心套12、针齿销13、针齿套14、摆线轮15、输出轴16、柱销17、柱套18。ZH个针齿销13分别套接一个针齿套14,并按照预设的针轮分度圆半径等角度圆周分布并固定,这样,ZH个针齿套14就构成了用作行星传动的中心轮的针轮,且该针轮的中心与输入轴11和输出轴16的轴线对齐。摆线轮15用作行星传动的行星轮,并具有用于与针齿套14多齿啮合的Zc个齿。摆线轮15的中心位置具有第一圆孔,用作行星架的偏心套12的一端通过一轴承(图中未示出)插入在第一圆孔内,且偏心套12的另一端套接于输入轴11,从而实现摆线轮15与输出轴16的偏心连接。 The transmission mechanism in the existing pendulum pin wheel reducer usually adopts the planetary transmission mode of internal meshing, see Figure 1, the transmission mechanism includes: input shaft 11, eccentric sleeve 12, pin gear pin 13, pin gear sleeve 14, cycloid wheel 15, output shaft 16, column pin 17, column sleeve 18. The Z H pin gear pins 13 are respectively socketed with a pin gear sleeve 14, and are distributed and fixed at an equiangular circumference according to the preset pin wheel pitch circle radius. In this way, the Z H pin gear sleeves 14 constitute a The pin wheel of the center wheel, and the center of the pin wheel is aligned with the axes of the input shaft 11 and the output shaft 16. The cycloidal wheel 15 is used as a planetary gear of the planetary transmission, and has Z c teeth for multi-teeth meshing with the pin gear sleeve 14 . The center of the cycloidal wheel 15 has a first circular hole, one end of the eccentric sleeve 12 used as a planet carrier is inserted into the first circular hole through a bearing (not shown in the figure), and the other end of the eccentric sleeve 12 is sleeved On the input shaft 11, so as to realize the eccentric connection between the cycloid wheel 15 and the output shaft 16.
这样,当输入轴11以角速度n绕其轴线正向旋转时,摆线轮15或在偏心套12的带动下绕输入轴11的轴线作圆周运动、并通过其摆线齿与针齿套14的多齿啮合而自转,从而通过输出轴16连接盘19上的柱套18和柱销17,带动输出轴16以角速度n/Zc反向旋转。 In this way, when the input shaft 11 rotates positively around its axis at an angular velocity n, the cycloidal wheel 15 or driven by the eccentric sleeve 12 makes a circular motion around the axis of the input shaft 11, and through its cycloidal teeth and the needle gear sleeve 14 The multi-tooth meshes and rotates, so that the output shaft 16 is driven to reverse rotation at an angular velocity n/Z c through the column sleeve 18 and the column pin 17 on the output shaft 16 connecting the disk 19.
上述的现有的摆线针轮减速器,摆线轮与针齿轮上一组环形排列的针齿(针齿销)相啮合,以组成齿差为一齿的内啮合减速机构(为了减小摩擦,在速比小的减速机中,针齿上带有针齿套),通过其传动机构实现减速。对于在传统的摆线齿轮转动机构中,针轮的齿廓均为圆柱面,如图2所示,针齿销13及套接的针齿套14为圆柱形,摆线轮15上形成配合圆柱形针轮传动的齿轮,形成波浪形的弧形平面,从而摆线轮上的轮齿分别和与圆柱形的针齿啮合传动。对于圆柱形的针齿结构,摆线齿轮与针齿接触面积不大,摆线齿轮传动效率一般,且使用寿命短。本设计人针对上述针轮的结构设计上未臻完善所导致的缺失,而深入构思,且积极研究改良试做而开发设计出本创作。 In the above-mentioned existing cycloidal pin gear reducer, the cycloidal gear meshes with a group of circularly arranged needle teeth (needle pins) on the pin gear to form an internal meshing reduction mechanism with a tooth difference of one tooth (in order to reduce Friction, in a reducer with a small speed ratio, the needle teeth have a needle gear sleeve), and the speed reduction is achieved through its transmission mechanism. For the traditional cycloidal gear rotation mechanism, the tooth profile of the pin wheel is a cylindrical surface, as shown in Figure 2, the pin tooth pin 13 and the pin tooth sleeve 14 that is socketed are cylindrical, and the cycloid wheel 15 forms a matching The gear driven by the cylindrical pin wheel forms a wavy arc-shaped plane, so that the gear teeth on the cycloid wheel are respectively meshed with the cylindrical pin teeth for transmission. For the cylindrical needle tooth structure, the contact area between the cycloid gear and the needle teeth is small, the transmission efficiency of the cycloid gear is average, and the service life is short. In view of the flaws caused by the incomplete structural design of the above-mentioned needle wheel, the designer made in-depth ideas, and actively researched and improved the trial production to develop and design this creation.
实用新型内容 Utility model content
本实用新型的目的在于提供一种鼓形摆线齿轮结构,该摆线齿轮与针齿接触面积大,受力均匀,且摆线齿轮传动效率高,使用寿命长。 The purpose of the utility model is to provide a drum-shaped cycloidal gear structure, the cycloidal gear has a large contact area with the pin teeth, the force is uniform, and the cycloidal gear has high transmission efficiency and long service life.
为了达成上述目的,本实用新型的解决方案是: In order to achieve the above object, the solution of the present utility model is:
一种鼓形摆线齿轮结构,包括摆线轮与针轮上一组环形排列的针齿相啮合,摆线轮外周齿面上的轮齿形成中部外凸的鼓形面,对应的,针齿中部配合轮齿形成内凹曲面。 A drum-shaped cycloidal gear structure, including a cycloidal wheel meshing with a group of circularly arranged pin teeth on the pin wheel, the gear teeth on the outer peripheral tooth surface of the cycloidal wheel form a drum-shaped surface convex in the middle, and correspondingly, the needle The middle part of the tooth cooperates with the gear teeth to form a concave curved surface.
所述的针齿形成中部内凹的鼓形,且针齿的母线为内凹曲线,齿廓的横截面均为圆,只是圆半径沿轴向变化。 The pin teeth form a concave drum shape in the middle, and the generatrix of the pin teeth is a concave curve, and the cross sections of the tooth profiles are all circles, but the radius of the circle changes along the axial direction.
采用上述结构后,本实用新型的鼓形摆线齿轮结构与一般齿轮传动相比,本实用新型的特点是:①接触应力小,磨损均匀;②齿廓的重合度较大,弯曲强度大;③结构紧凑,也可得到较大的传动比。 After adopting the above structure, compared with the general gear transmission, the drum-shaped cycloid gear structure of the utility model has the following characteristics: ①Small contact stress and uniform wear; ②The coincidence degree of the tooth profile is relatively large and the bending strength is large; ③The structure is compact, and a larger transmission ratio can also be obtained.
附图说明 Description of drawings
图1为现有摆线针轮减速器中传动结构的分解状态立体示意图; Fig. 1 is a three-dimensional schematic diagram of an exploded state of a transmission structure in an existing cycloidal pinwheel reducer;
图2为现有的摆线轮与针齿配合结构示意图; Fig. 2 is a schematic diagram of the structure of the existing cycloidal wheel and pin teeth;
图3为本实用新型结构示意图; Fig. 3 is the structural representation of the utility model;
图4为本实用新型结构示意图; Fig. 4 is the structural representation of the utility model;
图5为本实用新型侧视示意图。 Fig. 5 is a schematic side view of the utility model.
具体实施方式 Detailed ways
为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。 In order to further explain the technical solution of the utility model, the utility model is described in detail through specific examples below.
本实用新型的主要改进之处在于摆线齿轮结构中摆线轮与针齿的配合,结合图3至图5所示,本实用新型中,摆线轮2与针齿轮上一组环形排列的针齿3相啮合。本实用新型中,摆线轮2外周齿面上的各轮齿21形成中部外凸的鼓形面,轮齿21均形成了鼓形侧壁的曲面,相对应的,针齿3中部配合轮齿21形成内凹曲面。针齿3可对应形成中部内凹的鼓形结构,其中,针齿3的母线为内凹曲线,针齿3齿廓的横截面均为圆,只是圆半径沿轴向变化,从而使其与摆线轮2上的鼓形的轮齿21侧面啮合配合。 The main improvement of the utility model lies in the cooperation of the cycloid wheel and the needle teeth in the cycloid gear structure, as shown in Fig. 3 to Fig. The pin teeth 3 are meshed. In the utility model, each gear tooth 21 on the outer peripheral tooth surface of the cycloid wheel 2 forms a drum-shaped surface convex in the middle, and the gear teeth 21 all form a curved surface of the drum-shaped side wall. Correspondingly, the middle part of the pin teeth 3 is matched with the wheel The teeth 21 form a concave curved surface. The needle teeth 3 can correspond to form a concave drum-shaped structure in the middle, wherein the generatrix of the needle teeth 3 is a concave curve, and the cross-sections of the tooth profiles of the needle teeth 3 are all circular, but the radius of the circle changes along the axial direction, so that it is consistent with The drum-shaped gear teeth 21 on the cycloidal wheel 2 are engaged in side engagement.
将摆线轮中轮齿21采用中部外凸鼓形面,与之啮合的针齿3的侧面配合鼓形的曲面以顺势贴合接触,其与传统的摆线齿轮转动机构中的圆柱面的针轮的齿廓不同,摆线轮2结构侧面向外突出,对应的针齿3的母线为内凹曲线。采用这样的配合结构,在相同厚度的情况下,鼓形的摆线齿轮与针齿3之间的接触面积比普通摆线齿轮的接触面积要大,因此受力均匀,磨损小,摆线齿轮传动效率高,使用寿命长。理论上可以实现严格意义上的无侧隙啮合,因而具有“零”回差特性,鼓形摆线针轮行星传动的重合度大,其承载能力大、啮合刚度高。 The gear tooth 21 of the cycloid wheel adopts the outer convex drum-shaped surface in the middle, and the side surface of the pin tooth 3 meshing with it is matched with the drum-shaped curved surface to fit and contact with the situation, which is consistent with the cylindrical surface in the traditional cycloid gear rotation The tooth profiles of the pin wheels are different, the structure side of the cycloid wheel 2 protrudes outward, and the generatrices of the corresponding pin teeth 3 are concave curves. With such a matching structure, under the same thickness, the contact area between the drum-shaped cycloid gear and the pin teeth 3 is larger than that of the ordinary cycloid gear, so the force is uniform and the wear is small. High transmission efficiency and long service life. Theoretically, it can realize meshing without backlash in the strict sense, so it has the characteristic of "zero" backlash. The drum-shaped cycloidal pin wheel planetary transmission has a large coincidence degree, a large bearing capacity, and high meshing rigidity.
综上,与一般齿轮传动相比,本实用新型的特点是:①接触应力小,磨损均匀;②齿廓的重合度较大,弯曲强度大;③结构紧凑,也可得到较大的传动比。 To sum up, compared with general gear transmission, the utility model has the following characteristics: ①Small contact stress and uniform wear; ②The coincidence degree of the tooth profile is relatively large and the bending strength is large; ③The structure is compact and a large transmission ratio can also be obtained. .
上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。 The above-mentioned embodiments and drawings do not limit the product form and style of the present utility model, and any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104791423A (en) * | 2015-04-21 | 2015-07-22 | 同济大学 | RV reducer based on cycloidal gear edge shaping |
CN104791424A (en) * | 2015-04-21 | 2015-07-22 | 同济大学 | RV speed reducer with shaped roller pins |
WO2016164486A1 (en) * | 2015-04-07 | 2016-10-13 | Tangent Motor Company | Electric drive unit |
CN106763645A (en) * | 2016-12-20 | 2017-05-31 | 同济大学 | Cycloidal pin-wheel drive device and its correction method based on floating pin tooth |
CN113062964A (en) * | 2020-12-08 | 2021-07-02 | 南京南传智能技术有限公司 | Cycloidal gear, meshing system and RV speed reducer |
-
2013
- 2013-12-24 CN CN201320857645.8U patent/CN203703018U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016164486A1 (en) * | 2015-04-07 | 2016-10-13 | Tangent Motor Company | Electric drive unit |
US9783262B2 (en) | 2015-04-07 | 2017-10-10 | Tangent Motor Company | Electric drive unit |
CN104791423A (en) * | 2015-04-21 | 2015-07-22 | 同济大学 | RV reducer based on cycloidal gear edge shaping |
CN104791424A (en) * | 2015-04-21 | 2015-07-22 | 同济大学 | RV speed reducer with shaped roller pins |
CN106763645A (en) * | 2016-12-20 | 2017-05-31 | 同济大学 | Cycloidal pin-wheel drive device and its correction method based on floating pin tooth |
CN113062964A (en) * | 2020-12-08 | 2021-07-02 | 南京南传智能技术有限公司 | Cycloidal gear, meshing system and RV speed reducer |
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