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CN203599324U - Full-automatic T-type solid guide rail distortion straightening machine - Google Patents

Full-automatic T-type solid guide rail distortion straightening machine Download PDF

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Publication number
CN203599324U
CN203599324U CN201320692635.3U CN201320692635U CN203599324U CN 203599324 U CN203599324 U CN 203599324U CN 201320692635 U CN201320692635 U CN 201320692635U CN 203599324 U CN203599324 U CN 203599324U
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alignment
guide rail
platform
detection
automatic
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Expired - Fee Related
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CN201320692635.3U
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Chinese (zh)
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张佳明
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Abstract

The utility model relates to a full-automatic T-type solid guide rail distortion straightening machine which solves the problem that an existing straightening machine is low in automatic degree and the like. The full-automatic T-type solid guide rail distortion straightening machine comprises a working platform, a lifting platform is arranged on the working platform, a lifting driving assembly is connected to the lifting platform, a distortion degree detection mechanism is arranged at one end of the lifting platform, a control device is connected to the distortion degree detection mechanism, a straightening platform is further arranged on the working platform, a plurality of straightening guide rails are arranged on the straightening platform, a straightening carrying plate is arranged on the straightening guide rails in a sliding mode and connected with a straightening driving assembly, a straightening base is arranged on the straightening carrying plate, a clamping opening is formed in one end of the straightening base, a rotary head is arranged at the other end of the straightening base and connected with a rotary driving assembly, and the rotary driving assembly is connected with the control device. The full-automatic T-type solid guide rail distortion straightening machine has the advantages of being high in automatic degree, convenient to use, capable of automatically detecting the blank distortion degree, capable of conducting automatic straightening according to detection values, high in straightening accuracy, low in working efficiency, low in cost and high in product quality.

Description

Full-automatic T-shaped solid guide rail distortion straightening machine
Technical field
The utility model belongs to field of mechanical technique, especially relates to a kind of full-automatic T-shaped solid guide rail distortion straightening machine.
Background technology
The increase of skyscraper impels super high speed elevator to become the direction of elevator applications development, cage guide is mounted in the row of two in elevator hoistways or between floor or multiple row is vertical or the rigid track of inclination, guarantee that car and counterweight move up and down along it, assurance escalator and step of moving pavement are done or horizontal movement along it, for lift car, counterweight or step provide guiding, it mostly mainly is inverted T-shaped.Cage guide cuts, carries on the back after the operations such as milling greatly through high speed broaching machine, and the torsion resistance of cage guide does not reach regulation requirement mostly, needs skew control machine to proofread and correct.Traditional cage guide alignment is generally by manually completing, operator is with the individual's sensation of oneself and torsion resistance and the correcting value of micro-judgment cage guide, then twist by force blank with instrument, therefore exist: operation is loaded down with trivial details, inefficiency, labour intensity is large, detect with alignment error large, cannot be according to default alignment amount automatic aligning, the problem such as alignment amount is wayward, and product quality is low.
The problem existing in order to solve prior art, people have carried out long-term exploration, have proposed solution miscellaneous.For example, Chinese patent literature discloses a kind of semi-automatic T-shaped guide rail distortion straightening machine [application number: 201020670393.4], comprise main platform, it is characterized in that being sequentially set with vertically on described main platform guide rail distortion device, front torsion resistance checkout gear, front manipulator centering device, rear torsion resistance checkout gear, rear manipulator centering device and guide rail holding device; On described main platform, be also provided with at least one hoistable platform and at least one guide supporting platform simultaneously; And at described front torsion resistance checkout gear and rear torsion resistance checkout gear one side, torsion resistance benchmark verifying unit is all installed; The utility model is measured the torsion resistance at T-shaped guide rail two ends by the dial gauge electrical contact in forward and backward torsion resistance checkout gear, send data to again PC control device and calculate, finally again according to record result output control signal to guide rail distortion device to T-shaped guide rail is carried out to distortion alignment.
Such scheme has solved the ineffective problem of existing artificial alignment elevator guide rail twisting degree to a certain extent, but this scheme still exists: complex structure, automaticity is low, use inconvenience, detect with alignment error large, cannot automatically detect torsion resistance and automatic aligning, the problem such as alignment amount is wayward, and product quality is low.
Summary of the invention
The purpose of this utility model is for the problems referred to above, provides a kind of simple in structure, and automaticity is high, can automatically detect torsion resistance and can be according to the full-automatic T-shaped solid guide rail distortion straightening machine of detected value automatic aligning.
For achieving the above object, the utility model has adopted following technical proposal: this full-automatic T-shaped solid guide rail distortion straightening machine, comprise workbench, it is characterized in that, described workbench is provided with the hoistable platform for placing blank, described hoistable platform is connected with the lifting driven unit that can drive hoistable platform vertical direction to move back and forth, described hoistable platform one end is provided with the torsion resistance testing agency for detection of blank torsion resistance information, described torsion resistance testing agency is connected with the control device that the blank torsion resistance information that torsion resistance testing agency can be detected and set information contrast, and described control device is connected with display screen, on described workbench, be also provided with alignment platform, described alignment platform is provided with the alignment guide rail of some axial settings, on described alignment guide rail, slide and be provided with alignment supporting plate, described alignment supporting plate is connected with the alignment driven unit that can drive alignment supporting plate to move back and forth along alignment guide rail, on alignment supporting plate, be provided with the alignment pedestal for wearing blank, described alignment pedestal one end is provided with the card interface for preventing that blank from circumferentially rotating, the other end is provided with the rotary head for clamping blank, described rotary head is connected with the rotating drive assembly that can drive rotary head circumferentially to rotate, described rotating drive assembly is connected with control device.In this structure, torsion resistance testing agency has been detected after blank torsion resistance, blank torsion resistance information and set information that control device detects torsion resistance testing agency contrast, lifting driven unit drives hoistable platform that blank is risen, alignment driven unit drives the slip of alignment supporting plate that blank is located in alignment pedestal, rotary head is by blank clamping, and control device control rotating drive assembly rotates rotary head according to the twist angle of contrast and realizes blank distortion alignment.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, described torsion resistance testing agency comprises the support platform being arranged on workbench, described support platform one side is provided with the detection platform perpendicular to support platform, in described detection platform, be axially arranged with some detection guide rails that parallel with blank, on described detection guide rail, slide and be provided with movable supporting plate, described movable supporting plate is connected with the detection driving mechanism that energy driving activity supporting plate moves back and forth along detection guide rail, is provided with at least two torsion resistance detecting sensors on movable supporting plate.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, described detection driving mechanism comprises and is axially disposed within the detection screw mandrel paralleling in detection platform and with described detection guide rail, described detection screw mandrel is provided with the detection swivel nut being fixedly linked with movable supporting plate, and the end of described detection screw mandrel is connected with the detection drive motors being arranged in detection platform; The quantity of described detection guide rail is two, and is separately positioned on the both sides of detecting screw mandrel; The two ends of described detection screw mandrel are respectively equipped with the screw rodb base being fixed in detection platform, and described detection screw mandrel is located in screw rodb base.Detect drive motors and drive detection screw mandrel to rotate, move back and forth movable supporting plate is moved back and forth on detection screw mandrel thereby make to detect swivel nut; Screw rodb base can prevent from detecting when screw mandrel rotates and rock, and strengthens its stability.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, the quantity of described torsion resistance detecting sensor is two and from up to down corresponding setting; Described torsion resistance detecting sensor is laser displacement sensor.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, described lifting driven unit comprises that some liftings that are arranged on workbench drive cylinder, described lifting drives the output of cylinder to be connected with hoistable platform, and described lifting drives cylinder to be connected with described control device.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, described rotating drive assembly comprises the toroidal torque motor being arranged on alignment pedestal, the output shaft of described toroidal torque motor is connected with rotary head, and described toroidal torque motor is connected with control device.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, described card interface is fixedly installed on one end of alignment pedestal and is connected as a single entity structure with alignment pedestal, and it is T-shaped that described blank is located in the interior and described card interface of card interface.Card interface mates mutually with blank, and blank cannot circumferentially be rotated.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, described alignment driven unit comprises the alignment screw mandrel being axially disposed within on alignment platform, described alignment screw mandrel is provided with the alignment swivel nut being fixedly linked with alignment supporting plate, and the end of described alignment screw mandrel is connected with the alignment drive motors being arranged on alignment platform.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, the quantity of described alignment guide rail is two, and is separately positioned on the both sides of alignment screw mandrel.
In above-mentioned full-automatic T-shaped solid guide rail distortion straightening machine, the two ends of described alignment screw mandrel are respectively equipped with the alignment screw rodb base being fixed on alignment platform, and described alignment screw mandrel is located in alignment screw rodb base.
Compared with prior art, the advantage of this full-automatic T-shaped solid guide rail distortion straightening machine is: simple and reasonable, automaticity is high, easy to use, can automatically detect blank torsion resistance and can be according to detected value automatic aligning, alignment precision is high, inefficiency, cost is low, and product quality is high.
Accompanying drawing explanation
The structural representation that Fig. 1 provides for the utility model.
The partial structurtes schematic diagram that Fig. 2 provides for the utility model.
The structural representation of the torsion resistance testing agency that Fig. 3 provides for the utility model.
The structured flowchart of the torsion resistance testing agency that Fig. 4 provides for the utility model.
In figure, support platform 1, detection platform 2, detect guide rail 21, movable supporting plate 22, torsion resistance detecting sensor 221, detect driving mechanism 3, detect screw mandrel 31, detect swivel nut 32, detect drive motors 33, screw rodb base 34, control device 4, display screen 5, alignment platform 6, alignment guide rail 61, alignment supporting plate 62, alignment driven unit 63, alignment screw mandrel 631, alignment drive motors 632, alignment screw rodb base 633, alignment pedestal 7, card interface 71, rotary head 72, rotating drive assembly 73, toroidal torque motor 731, workbench 8, hoistable platform 81, lifting driven unit 82, lifting drives cylinder 821, torsion resistance testing agency 9.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
As Figure 1-4, this full-automatic T-shaped solid guide rail distortion straightening machine, comprise workbench 8, workbench 8 is provided with the hoistable platform 81 for placing blank, hoistable platform 81 is connected with the lifting driven unit 82 that can drive hoistable platform 81 vertical directions to move back and forth, hoistable platform 81 one end are provided with the torsion resistance testing agency 9 for detection of blank torsion resistance information, torsion resistance testing agency 9 is connected with the control device 4 that the blank torsion resistance information that torsion resistance testing agency 9 can be detected and set information contrast, and control device 4 is connected with display screen 5, on workbench 8, be also provided with alignment platform 6, alignment platform 6 is provided with the alignment guide rail 61 of some axial settings, on alignment guide rail 61, slide and be provided with alignment supporting plate 62, alignment supporting plate 62 is connected with the alignment driven unit 63 that can drive alignment supporting plate 62 to move back and forth along alignment guide rail 61, on alignment supporting plate 62, be provided with the alignment pedestal 7 for wearing blank, alignment pedestal 7 one end are provided with the card interface 71 for preventing that blank from circumferentially rotating, the other end is provided with the rotary head 72 for clamping blank, rotary head 72 is connected with the rotating drive assembly 73 that can drive rotary head 72 circumferentially to rotate, rotating drive assembly 73 is connected with control device 4, in this structure, torsion resistance testing agency 9 has been detected after blank torsion resistance, blank torsion resistance information and set information that control device 4 detects torsion resistance testing agency 9 contrast, lifting driven unit 82 drives hoistable platform 81 that blank is risen, alignment driven unit 63 drives 62 slips of alignment supporting plate that blank is located in alignment pedestal 7, rotary head 72 is by blank clamping, control device control rotating drive assembly 73 rotates rotary head 72 according to the twist angle of contrast and realizes blank distortion alignment.
As preferably, torsion resistance testing agency 9 in the present embodiment comprises the support platform 1 being arranged on workbench 8, support platform 1 one sides are provided with the detection platform 2 perpendicular to support platform 1, in detection platform 2, be axially arranged with some detection guide rails 21 that parallel with blank, detect on guide rail 21 and slide and be provided with movable supporting plate 22, movable supporting plate 22 is connected with and can detects the detection driving mechanism 3 that guide rail 21 moves back and forth in driving activity supporting plate 22 edges, is provided with at least two torsion resistance detecting sensors 221 on movable supporting plate 22.
Further, detecting driving mechanism 3 comprises and is axially disposed within the detection screw mandrel 31 paralleling in detection platform 2 and with described detection guide rail 21, described detection screw mandrel 31 is provided with the detection swivel nut 32 being fixedly linked with movable supporting plate 22, the end of described detection screw mandrel 31 is connected with the detection drive motors 33 being arranged in detection platform 2, detect drive motors 33 and drive detection screw mandrel 31 to rotate, move back and forth movable supporting plate 22 is moved back and forth on detection screw mandrel 31 thereby make to detect swivel nut 32.The quantity that detects guide rail 21 is two, and is separately positioned on the both sides of detecting screw mandrel 31.Detect the two ends of screw mandrel 31 and be respectively equipped with the screw rodb base 34 being fixed in detection platform 2, and described detection screw mandrel 31 is located in screw rodb base 34, can prevent from detecting when screw mandrel 31 rotates and rock, strengthen its stability.The quantity of the torsion resistance detecting sensor 221 is here two and from up to down corresponding setting.Torsion resistance detecting sensor 221 is laser displacement sensor.
Lifting driven unit 82 in the present embodiment comprises that some liftings that are arranged on workbench 8 drive cylinder 821, and lifting drives the output of cylinder 821 to be connected with hoistable platform 81, and lifting drives cylinder 821 to be connected with described control device.Rotating drive assembly 73 comprises the toroidal torque motor 731 being arranged on alignment pedestal 7, and the output shaft of toroidal torque motor 731 is connected with rotary head 72, and toroidal torque motor 731 is connected with control device.Card interface 71 is fixedly installed on one end of alignment pedestal 7 and is connected as a single entity structure with alignment pedestal 7, blank be located in card interface 71 and card interface 71 T-shaped, i.e. clamping 71 is mated mutually with blank, and blank cannot circumferentially be rotated.Alignment driven unit 63 comprises the alignment screw mandrel 631 being axially disposed within on alignment platform 6, alignment screw mandrel 631 is provided with the alignment swivel nut being fixedly linked with alignment supporting plate 62, and the end of alignment screw mandrel 631 is connected with the alignment drive motors 632 being arranged on alignment platform 6.The quantity of alignment guide rail 61 is two, and is separately positioned on the both sides of alignment screw mandrel 631.The two ends of alignment screw mandrel 631 are respectively equipped with the alignment screw rodb base 633 being fixed on alignment platform 6, and alignment screw mandrel 631 is located in alignment screw rodb base 633.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although more used support platform 1 herein, detection platform 2, detect guide rail 21, movable supporting plate 22, torsion resistance detecting sensor 221, detect driving mechanism 3, detect screw mandrel 31, detect swivel nut 32, detect drive motors 33, screw rodb base 34, control device 4, display screen 5, alignment platform 6, alignment guide rail 61, alignment supporting plate 62, alignment driven unit 63, alignment screw mandrel 631, alignment drive motors 632, alignment screw rodb base 633, alignment pedestal 7, card interface 71, rotary head 72, rotating drive assembly 73, toroidal torque motor 731, workbench 8, hoistable platform 81, lifting driven unit 82, lifting drives cylinder 821, torsion resistance testing agency 9 terms such as grade, but do not get rid of the possibility that uses other term.Use these terms to be only used to describe more easily and explain essence of the present utility model; They are construed to any additional restriction is all contrary with the utility model spirit.

Claims (10)

1. a full-automatic T-shaped solid guide rail distortion straightening machine, comprise workbench (8), it is characterized in that, described workbench (8) is provided with the hoistable platform (81) for placing blank, described hoistable platform (81) is connected with the lifting driven unit (82) that can drive hoistable platform (81) vertical direction to move back and forth, described hoistable platform (81) one end is provided with the torsion resistance testing agency (9) for detection of blank torsion resistance information, described torsion resistance testing agency (9) is connected with the control device (4) that the blank torsion resistance information that torsion resistance testing agency (9) can be detected and set information contrast, and described control device (4) is connected with display screen (5), on described workbench (8), be also provided with alignment platform (6), described alignment platform (6) is provided with the alignment guide rail (61) of some axial settings, the upper slip of described alignment guide rail (61) is provided with alignment supporting plate (62), described alignment supporting plate (62) is connected with the alignment driven unit (63) that can drive alignment supporting plate (62) to move back and forth along alignment guide rail (61), on alignment supporting plate (62), be provided with the alignment pedestal (7) for wearing blank, described alignment pedestal (7) one end is provided with the card interface (71) for preventing that blank from circumferentially rotating, the other end is provided with the rotary head (72) for clamping blank, described rotary head (72) is connected with the rotating drive assembly (73) that can drive rotary head (72) circumferentially to rotate, described rotating drive assembly (73) is connected with control device (4).
2. full-automatic T-shaped solid guide rail distortion straightening machine according to claim 1, it is characterized in that, described torsion resistance testing agency (9) comprises the support platform (1) being arranged on workbench (8), described support platform (1) one side is provided with the detection platform (2) perpendicular to support platform (1), in described detection platform (2), be axially arranged with some detection guide rails (21) that parallel with blank, the upper slip of described detection guide rail (21) is provided with movable supporting plate (22), described movable supporting plate (22) is connected with and can detects the detection driving mechanism (3) that guide rail (21) moves back and forth in driving activity supporting plate (22) edge, on movable supporting plate (22), be provided with at least two torsion resistance detecting sensors (221).
3. full-automatic T-shaped solid guide rail distortion straightening machine according to claim 2, it is characterized in that, described detection driving mechanism (3) comprises and is axially disposed within the detection screw mandrel (31) that detection platform (2) is upper and parallel with described detection guide rail (21), described detection screw mandrel (31) is provided with the detection swivel nut (32) being fixedly linked with movable supporting plate (22), and the end of described detection screw mandrel (31) is connected with the detection drive motors (33) being arranged in detection platform (2); The quantity of described detection guide rail (21) is two, and is separately positioned on the both sides of detecting screw mandrel (31); The two ends of described detection screw mandrel (31) are respectively equipped with the screw rodb base (34) being fixed in detection platform (2), and described detection screw mandrel (31) is located in screw rodb base (34).
4. full-automatic T-shaped solid guide rail distortion straightening machine according to claim 3, is characterized in that, the quantity of described torsion resistance detecting sensor (221) is two and from up to down corresponding setting; Described described torsion resistance detecting sensor (221) is laser displacement sensor.
5. according to the full-automatic T-shaped solid guide rail distortion straightening machine described in claim 1 or 2 or 3 or 4, it is characterized in that, described lifting driven unit (82) comprises that some liftings that are arranged on workbench (8) drive cylinder (821), described lifting drives the output of cylinder (821) to be connected with hoistable platform (81), and described lifting drives cylinder (821) to be connected with described control device (4).
6. according to the full-automatic T-shaped solid guide rail distortion straightening machine described in claim 1 or 2 or 3 or 4, it is characterized in that, described rotating drive assembly (73) comprises the toroidal torque motor (731) being arranged on alignment pedestal (7), the output shaft of described toroidal torque motor (731) is connected with rotary head (72), and described toroidal torque motor (731) is connected with control device (4).
7. according to the full-automatic T-shaped solid guide rail distortion straightening machine described in claim 1 or 2 or 3 or 4, it is characterized in that, described card interface (71) is fixedly installed on one end of alignment pedestal (7) and is connected as a single entity structure with alignment pedestal (7), and it is T-shaped that described blank is located in the interior and described card interface (71) of card interface (71).
8. according to the full-automatic T-shaped solid guide rail distortion straightening machine described in claim 1 or 2 or 3 or 4, it is characterized in that, described alignment driven unit (63) comprises the alignment screw mandrel (631) being axially disposed within on alignment platform (6), described alignment screw mandrel (631) is provided with the alignment swivel nut being fixedly linked with alignment supporting plate (62), and the end of described alignment screw mandrel (631) is connected with the alignment drive motors (632) being arranged on alignment platform (6).
9. full-automatic T-shaped solid guide rail distortion straightening machine according to claim 8, is characterized in that, the quantity of described alignment guide rail (61) is two, and is separately positioned on the both sides of alignment screw mandrel (631).
10. full-automatic T-shaped solid guide rail distortion straightening machine according to claim 8, it is characterized in that, the two ends of described alignment screw mandrel (631) are respectively equipped with the alignment screw rodb base (633) being fixed on alignment platform (6), and described alignment screw mandrel (631) is located in alignment screw rodb base (633).
CN201320692635.3U 2013-11-05 2013-11-05 Full-automatic T-type solid guide rail distortion straightening machine Expired - Fee Related CN203599324U (en)

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CN201320692635.3U CN203599324U (en) 2013-11-05 2013-11-05 Full-automatic T-type solid guide rail distortion straightening machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105033003A (en) * 2015-08-25 2015-11-11 昆山维开安电子科技有限公司 Torsion forming structure in mold
CN110977339A (en) * 2019-11-27 2020-04-10 合肥聚能电物理高技术开发有限公司 Manufacturing process of built-in low-temperature pump nitrogen screen elbow
CN111906176A (en) * 2019-05-08 2020-11-10 常熟丰之盛机械科技有限公司 Full-automatic twist correction trimmer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105033003A (en) * 2015-08-25 2015-11-11 昆山维开安电子科技有限公司 Torsion forming structure in mold
CN105033003B (en) * 2015-08-25 2017-03-29 昆山维开安电子科技有限公司 Twisting formation structure in mould
CN111906176A (en) * 2019-05-08 2020-11-10 常熟丰之盛机械科技有限公司 Full-automatic twist correction trimmer
CN110977339A (en) * 2019-11-27 2020-04-10 合肥聚能电物理高技术开发有限公司 Manufacturing process of built-in low-temperature pump nitrogen screen elbow

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Granted publication date: 20140521

Termination date: 20141105

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