CN203536259U - Automatic assembly line for automobile light rotary knob switch spring contact - Google Patents
Automatic assembly line for automobile light rotary knob switch spring contact Download PDFInfo
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- CN203536259U CN203536259U CN201320728232.XU CN201320728232U CN203536259U CN 203536259 U CN203536259 U CN 203536259U CN 201320728232 U CN201320728232 U CN 201320728232U CN 203536259 U CN203536259 U CN 203536259U
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Abstract
The utility model discloses an automatic assembly line for an automobile light rotary knob switch spring contact. The automatic assembly line comprises an automatic feeding station, a silver contact placement station, a silver contact riveting station, a copper contact placement station, and a copper contact riveting station at one side of a guiding flow channel, and an automatic discharging station arranged in a technical sequence. The automatic assembly line is advantaged by high efficiency, low cost, high product quality, etc.
Description
Technical field
The utility model relates to a kind of for the fixing special equipment on carrier by electrical switching contact, is specifically related to a kind of car bulb rotary switch shrapnel contact automatic assembly line.
Background technology
At present, on market or on document, all do not occur or record the automatic rivet equipment of relevant car bulb rotary switch shell fragment.Existing automatic riveter, according to cold rolling principle development, is exactly the mechanized equipment together with product riveting by rivet, has plunger mechanism, power output.Silver point and copper point less being difficult for puts, and efficiency is not high.
Existing automatic riveter, rivet is more single, can not assemble the rivet of multiple different size, and needs manually the article of needs riveted joint are put up, both the dangerous high efficiency that also do not reach.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the utility model provides a kind of supermatic car bulb rotary switch shrapnel contact automatic assembly line.
Technical scheme: for solving the problems of the technologies described above, the car bulb rotary switch shrapnel contact automatic assembly line that the utility model provides, comprises that order is installed in frame:
Self-feeding station, for to the feeding of switch spring slice material strip and location;
Pilot flow, is provided with successively placement silver point station, riveting silver point station for mounted contacts in a side of pilot flow, places copper point station and riveting copper point is stood, and the latter end of described pilot flow is also provided with checkout gear He La material strip mechanism;
Self-emptying station, for separating of and output products;
Controller is also installed in described frame, and described controller is connected to the actuator at checkout gear and above-mentioned each station.
As preferably, described self-feeding station comprises material rotaring machine and the first guide pad, and described material rotaring machine comprises traffic cycle and mini-roundabout, and described the first guide pad is installed in traffic cycle bottom tangent direction, on described mini-roundabout, motor is installed; The porch of described pilot flow is provided with the second guide pad, between the below of described pilot flow and frame, back-up block is installed;
Described placement silver point station comprises the first Automatic-feeding vibrating disk, silver point driving-belt, first device that directly shakes, the first manipulator, the first cylinder, the second cylinder, described silver point driving-belt is between pilot flow and the first Automatic-feeding vibrating disk, first device that directly shakes is installed on the below of silver point driving-belt, the first manipulator has for capturing the pneumatic-finger of silver point, the lifting when capturing and place silver point of described first air cylinder driven the first manipulator, described second air cylinder driven the first manipulator is travelled to and fro between in silver point driving-belt end and pilot flow between the silver point putting hole on material strip,
Described riveting silver point station comprises the 3rd cylinder and the first aligning punch that is installed on pilot flow top, be installed on four-cylinder and first low punch of pilot flow below, the silver point of placing on switch shrapnel material strip in described the first aligning punch and the first low punch and pilot flow is on same straight line; Described the 3rd cylinder horizontal arrangement, moves downward by wedge and slider-actuated the first aligning punch, and described four-cylinder is arranged vertically, and by interconnective one group of fixed block, is connected with the first low punch;
Described placement copper point station comprises the second Automatic-feeding vibrating disk, copper point driving-belt, second device that directly shakes, the second manipulator, the 5th cylinder, the 6th cylinder, described copper point driving-belt is between pilot flow and the second Automatic-feeding vibrating disk, second device that directly shakes is installed on the below of copper point driving-belt, the second manipulator has for capturing the pneumatic-finger of copper point, the lifting when capturing and place copper point of described the 5th air cylinder driven the second manipulator, described the 6th air cylinder driven the second manipulator is travelled to and fro between in copper point driving-belt end and pilot flow between the copper point putting hole on material strip,
Described riveting copper point station comprises the 7th cylinder and the second aligning punch that is installed on pilot flow top, be installed on the 8th cylinder and second low punch of pilot flow below, the copper point of placing on switch shrapnel material strip in described the second aligning punch and the second low punch and pilot flow is on same straight line; Described the 7th cylinder horizontal arrangement, moves downward by wedge and slider-actuated the second aligning punch, and described the 8th cylinder is arranged vertically, and by interconnective one group of fixed block, is connected with the second low punch;
Described checkout gear He La material strip mechanism is connected in the output at riveting copper point station, and described checkout gear comprises the infrared probe of silver point and copper point putting hole on material strip, described in draw material strip mechanism to comprise material strip clamping device and reciprocator;
Described self-emptying station comprises the 9th cylinder that drives template to press down cut-out material strip, and drives non-defective unit let-off gear(stand) and defective products magazine at reciprocating the tenth cylinder of template output;
Described controller is controlled electromagnetically operated valve, and described electromagnetically operated valve is installed on the pneumatic line of the above-mentioned cylinder that each is stood.
During use, above-mentioned car bulb rotary switch shrapnel contact automatic assembly line is according to following steps work:
1) at self-feeding station by switch shrapnel material strip input pilot flow, the end of pilot flow with material strip on the step pitch that is spaced apart of riveted holes pull material strip motion;
2) at placement silver point station, with manipulator, silver point is placed into the silver point putting hole on material strip;
3) at riveting silver point station, with the first upper punch, silver point is pressed down fixingly, the first low punch is riveted to silver point on material strip rapidly;
4) taking and placing are put copper point station, with manipulator, copper point are placed into the copper point putting hole on material strip;
5) at riveting copper point station, with the second upper punch, silver point is pressed down fixingly, the second low punch is riveted to silver point on material strip rapidly;
6) on pilot flow latter end employing infrared probe detection material strip, whether silver point and copper point putting hole have leakage riveting, and transmit signals to controller;
7) at self-emptying station, by template, material strip is cut off, controller moves non-defective unit let-off gear(stand) and defective products magazine according to the signal obtaining in step 6), makes defective products flow into defective products magazine, and non-defective unit flows out from non-defective unit let-off gear(stand).
Beneficial effect: the utility model utilizes modular construction and automation control principle, compared with prior art has advantages of as follows:
1. production efficiency is high.Silver point and the riveted joint of copper point adopt artificial loading and unloading at present, even if very skilled workman manual operations speed still cannot meet the requirement of manufacturing schedule.The utility model relies on mode mechanical, electrical, gas integral to control, and efficiency improves greatly.Article one, automatic assembly line only need accompany an employee in tail inspection, and the standard time of product is 6S(normal time+allowance).
2. reduce costs.The utility model switch shrapnel riveting contacts manufacture process automation, yearly productive capacity 2160000 PCS of an automatic assembly line, can save labour cost 400,000 and charges for water and electricity 10,000.
3. workable.The utility model adopts concentrated controller to control electromagnetically operated valve, controls visualization high, simple to operate, and debugging is with easy to maintenance.
4. the unified realization of product quality high accuracy and standard.The utility model whole process using automation control, Photoelectric Detection feedback, when guaranteeing product high-precision requirement, avoided under traditional mode of production mode, the phenomenon that the product standard that manual operation brings differs, realized product high accuracy, with the quality requirement of standard, qualification rate can be increased to 100%, bad customer complaint is down to zero.
Accompanying drawing explanation
The car bulb rotary switch shrapnel contact automatic assembly line overall construction drawing of Fig. 1 embodiment of the present utility model;
Fig. 2 is the structural representation at self-feeding station in Fig. 1;
Fig. 3 is the structural representation of placing silver point station in Fig. 1;
Fig. 4 is the structural representation at riveting silver point station in Fig. 1;
Fig. 5 is the structural representation of placing copper point station in Fig. 1;
Fig. 6 is the structural representation at riveting copper point station in Fig. 1;
Fig. 7 is the structural representation at self-emptying station in Fig. 1.
Embodiment
Embodiment: the overall construction drawing of the car bulb rotary switch shrapnel contact automatic assembly line of the present embodiment as shown in Figure 1, comprises that order is installed in frame:
Self-feeding station 1, for to the feeding of switch spring slice material strip and location;
Self-emptying station 7, for separating of and output products;
As shown in Figure 2, self-feeding station comprises material rotaring machine 23 and the first guide pad 24, and material rotaring machine 23 comprises that traffic cycle 25 and mini-roundabout 26, the first guide pads 24 are installed in traffic cycle 25 bottom tangent directions, are provided with motor 27 on mini-roundabout 26.
As shown in Figure 3, pilot flow 2 is formed by upper location-plate and the involutory installation of lower location-plate, and its porch is provided with the second guide pad 22, and back-up block 21 is installed between the below of pilot flow 2 and frame.Place silver point station and comprise the first Automatic-feeding vibrating disk 31, silver point driving-belt 32, first directly shake device 33, the first manipulator 34, the first cylinder 35, the second cylinder 36.Silver point driving-belt 32 is between pilot flow 2 and the first Automatic-feeding vibrating disk 31, its end has fixedly limiting section 37, first device 33 that directly shakes is installed on the below of silver point driving-belt 32, the first manipulator 34 has for capturing the pneumatic-finger of silver point, the lifting when capturing and place silver point of the first air cylinder driven 35 first manipulators 34, the second cylinder 36 drives the first manipulators 34 to travel to and fro between in fixedly limiting section 37 and pilot flow 2 between the silver point putting hole on material strip.
As shown in Figure 4, riveting silver point station comprises the 3rd cylinder 41 and the first aligning punch 42 that is installed on pilot flow 2 tops, be installed on the silver point placed on the four-cylinder 43 of pilot flow 2 belows and the first low punch 44, the first aligning punches 42 and the first low punch 44 and the interior switch shrapnel material strip of pilot flow 2 on same straight line; The 3rd cylinder 41 horizontal arrangement, drive the first aligning punch 42 to move downward by wedge and slide block mechanism 45, and four-cylinder 43 is arranged vertically, and by interconnective one group of fixed block 46, is connected with the first low punch 44.
As shown in Figure 5, place copper point station and comprise the second Automatic-feeding vibrating disk 41, copper point driving-belt 42, second directly shake device 43, the second manipulator 44, the 5th cylinder 45, the 6th cylinder 46.Copper point driving-belt 42 is between pilot flow 2 and the second Automatic-feeding vibrating disk 41, second device 43 that directly shakes is installed on the below of copper point driving-belt 42, the second manipulator 44 has for capturing the pneumatic-finger of copper point, the lifting when capturing and place copper point of the 5th air cylinder driven 45 second manipulators 44, the 6th cylinder 46 driving the second manipulators 44 are travelled to and fro between in copper point driving-belt 42 ends and pilot flow 2 between the copper point putting hole on material strip.
As shown in Figure 6, riveting copper point station comprises the 7th cylinder 61 and the second aligning punch 62 that is installed on pilot flow 2 tops, be installed on the copper point placed on the 8th cylinder 63 of pilot flow 2 belows and the second low punch 64, the second aligning punches 62 and the second low punch 64 and the interior switch shrapnel material strip of pilot flow 2 on same straight line; The 7th cylinder 61 horizontal arrangement, drive the second aligning punch 62 to move downward by wedge and slide block mechanism 65, and the 8th cylinder 63 is arranged vertically, and by interconnective one group of fixed block 66, is connected with the second low punch 64.The output at riveting copper point station is connected with checkout gear 67He La material strip mechanism 68, and checkout gear 67 comprises the infrared probe of silver point and copper point putting hole on material strip 2, draws material strip mechanism 68 to comprise material strip clamping device and reciprocator.
As shown in Figure 7, self-emptying station comprises the 9th cylinder 72 that drives template 71 to press down cut-out material strip, the non-defective unit let-off gear(stand) 73 of adjacent setting and defective products magazine 74, and drive non-defective unit let-off gear(stand) 73 and defective products magazine 74 at reciprocating the tenth cylinder 75 of template 71 outputs.
During use, above-mentioned car bulb rotary switch shrapnel contact automatic assembly line automatically performs following steps under controller is controlled:
1) at self-feeding station by switch shrapnel material strip input pilot flow, the end of pilot flow with material strip on the step pitch that is spaced apart of riveted holes pull material strip motion;
2) at placement silver point station, with manipulator, silver point is placed into the silver point putting hole on material strip;
3) at riveting silver point station, with the first upper punch, silver point is pressed down fixingly, the first low punch is riveted to silver point on material strip rapidly;
4) taking and placing are put copper point station, with manipulator, copper point are placed into the copper point putting hole on material strip;
5) at riveting copper point station, with the second upper punch, silver point is pressed down fixingly, the second low punch is riveted to silver point on material strip rapidly;
6) on pilot flow latter end employing infrared probe detection material strip, whether silver point and copper point putting hole have leakage riveting, and transmit signals to controller;
7) at self-emptying station, by template, material strip is cut off, controller moves non-defective unit let-off gear(stand) and defective products magazine according to the signal obtaining in step 6), makes defective products flow into defective products magazine, and non-defective unit flows out from non-defective unit let-off gear(stand).
The production that the utility model is car bulb rotary switch shrapnel contact provides a kind of new production model theory, not only improve the production efficiency of enterprise, the human resources that reduce enterprise drop into, and reduce production costs, and can produce the product of providing high accuracy quality requirement.Article one, automatic assembly line only need accompany an employee in tail inspection, and the standard time of product is 6S(normal time+allowance), separate unit yearly productive capacity 2160000 PCS.Can save labour cost 400,000 and charges for water and electricity 10,000, qualification rate can be increased to 100%.Bad customer complaint is down to zero.
The above-mentioned foundation desirable embodiment of the present utility model of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this utility model technological thought, carry out various change and modification completely.The technical scope of this utility model is not limited to the content on specification, must determine its technical scope according to claim scope.
Claims (2)
1. a car bulb rotary switch shrapnel contact automatic assembly line, is characterized in that comprising that order is installed in frame:
Self-feeding station, for to the feeding of switch spring slice material strip and location;
Pilot flow, is provided with successively placement silver point station, riveting silver point station for mounted contacts in a side of pilot flow, places copper point station and riveting copper point is stood, and the latter end of described pilot flow is also provided with checkout gear He La material strip mechanism;
Self-emptying station, for separating of and output products;
Controller is also installed in described frame, and described controller is connected to the actuator at checkout gear and above-mentioned each station.
2. car bulb rotary switch shrapnel contact automatic assembly line according to claim 1, is characterized in that:
Described self-feeding station comprises material rotaring machine and the first guide pad, and described material rotaring machine comprises traffic cycle and mini-roundabout, and described the first guide pad is installed in traffic cycle bottom tangent direction, on described mini-roundabout, motor is installed; The porch of described pilot flow is provided with the second guide pad, between the below of described pilot flow and frame, back-up block is installed;
Described placement silver point station comprises the first Automatic-feeding vibrating disk, silver point driving-belt, first device that directly shakes, the first manipulator, the first cylinder, the second cylinder, described silver point driving-belt is between pilot flow and the first Automatic-feeding vibrating disk, first device that directly shakes is installed on the below of silver point driving-belt, the first manipulator has for capturing the pneumatic-finger of silver point, the lifting when capturing and place silver point of described first air cylinder driven the first manipulator, described second air cylinder driven the first manipulator is travelled to and fro between in silver point driving-belt end and pilot flow between the silver point putting hole on material strip,
Described riveting silver point station comprises the 3rd cylinder and the first aligning punch that is installed on pilot flow top, be installed on four-cylinder and first low punch of pilot flow below, the silver point of placing on switch shrapnel material strip in described the first aligning punch and the first low punch and pilot flow is on same straight line; Described the 3rd cylinder horizontal arrangement, moves downward by wedge and slider-actuated the first aligning punch, and described four-cylinder is arranged vertically, and by interconnective one group of fixed block, is connected with the first low punch;
Described placement copper point station comprises the second Automatic-feeding vibrating disk, copper point driving-belt, second device that directly shakes, the second manipulator, the 5th cylinder, the 6th cylinder, described copper point driving-belt is between pilot flow and the second Automatic-feeding vibrating disk, second device that directly shakes is installed on the below of copper point driving-belt, the second manipulator has for capturing the pneumatic-finger of copper point, described the 5th air cylinder driven the second manipulator is capturing and is placing the front and back lifting of copper point, described the 6th air cylinder driven the second manipulator is travelled to and fro between in copper point driving-belt end and pilot flow between the copper point putting hole on material strip,
Described riveting copper point station comprises the 7th cylinder and the second aligning punch that is installed on pilot flow top, be installed on the 8th cylinder and second low punch of pilot flow below, the copper point of placing on switch shrapnel material strip in described the second aligning punch and the second low punch and pilot flow is on same straight line; Described the 7th cylinder horizontal arrangement, moves downward by wedge and slider-actuated the second aligning punch, and described the 8th cylinder is arranged vertically, and by interconnective one group of fixed block, is connected with the second low punch;
Described checkout gear He La material strip mechanism is connected in the output at riveting copper point station, and described checkout gear comprises the infrared probe of silver point and copper point putting hole on material strip, described in draw material strip mechanism to comprise material strip clamping device and reciprocator;
Described self-emptying station comprises the 9th cylinder that drives template to press down cut-out material strip, and drives non-defective unit let-off gear(stand) and defective products magazine at reciprocating the tenth cylinder of template output;
Described controller is controlled electromagnetically operated valve, and described electromagnetically operated valve is installed on the pneumatic line of the above-mentioned cylinder that each is stood.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320728232.XU CN203536259U (en) | 2013-11-19 | 2013-11-19 | Automatic assembly line for automobile light rotary knob switch spring contact |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320728232.XU CN203536259U (en) | 2013-11-19 | 2013-11-19 | Automatic assembly line for automobile light rotary knob switch spring contact |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203536259U true CN203536259U (en) | 2014-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320728232.XU Withdrawn - After Issue CN203536259U (en) | 2013-11-19 | 2013-11-19 | Automatic assembly line for automobile light rotary knob switch spring contact |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203536259U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103594266A (en) * | 2013-11-19 | 2014-02-19 | 江苏正通电子有限公司 | Automatic assembly line for automobile lamplight knob switch elastic piece contact points and work method thereof |
-
2013
- 2013-11-19 CN CN201320728232.XU patent/CN203536259U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103594266A (en) * | 2013-11-19 | 2014-02-19 | 江苏正通电子有限公司 | Automatic assembly line for automobile lamplight knob switch elastic piece contact points and work method thereof |
| CN103594266B (en) * | 2013-11-19 | 2015-10-07 | 江苏正通电子有限公司 | Car bulb rotary switch shrapnel contact automatic assembly line and method of work thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140409 Effective date of abandoning: 20151007 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |